Emerson Tartarini FL Instruction Manual Download Page 5

5

Type FL

5.  If the vent assembly (key 12, Figure 7) remains in the 

pilot body, then it must be pointed down if possible or 

otherwise protected.  If the exhaust is to be piped to 

the main valve exhaust or remotely vented, remove 

the vent assembly and install tubing or piping into 

the 1/4 NPT pilot exhaust connection.  There are two 

vent connections need to be piped away.  Protect the 

open end of the exhaust pipe by installing a screened 

vent cap.

6.  The pilot spring case vent (key 12, Figure 7) must be 

kept open to atmospheric pressure.  Protect the vent 

assembly from icing, moisture, or debris that may cause 

blockage, as required.  To change the vent orientation, 

twist the vent assembly in the spring case.  To remotely 

vent the pilot spring case, pilot body vent need to be pipe 

away as well and install tubing or piping into the 1/4 NPT 

spring case vent tapping.  Protect the open end of the 

vent line by installing a screened vent cap.

7.  The Type PRX pilot connections are 1/4 NPT.  Connect 

the inlet control (sense) line from the “A” port, Figure 6 

(key 55), on the bottom of the Type PRX pilot to a straight 

run of pipe 6 to 10 pipe diameters from the relief valve or 

backpressure regulator inlet as shown in Figure 2, using 

3/8 inch / 9.5 mm or larger outside diameter tubing.  If such 

a distance is not practical, connect the control line away 

from elbows, swages, nipples, or any area where abnormal 

flow velocities occur.

Startup and Shutdown

CAUTION

If pressure is introduced first to the main 

valve before the pilot, the main valve may 

go wide-open and subject the downstream 

system to full inlet pressure.

Note

The maximum inlet pressure for specific 

constructions are given in Table 1.  Use a 

pressure gauge to monitor inlet pressure 

during startup.

Relief Installation

Startup

1.  Close vent valve (not shown).

2.  Slowly open block valve and hand valve, if installed.

3.  Adjust the pilot as needed.

Shutdown

1.  Close block valve and hand valve, if installed.

2.  Slowly open vent valve (not shown).

Backpressure Installation

Startup

1.  Close upstream and downstream vent valves  

(not shown).

2. 

Slowly open upstream block valve first and then slowly 

open downstream block valve.

3.  Adjust the pilot as needed.  If the pilot is not piped 

downstream, make sure the pilot exhaust is pointed in 

the correct direction.

Shutdown

1. 

Close upstream block valve first and then close the 

downstream block valve.

2.  Open downstream and upstream vent valves 

(not shown).

Pilot Adjustment (See Figure 7)

If set pressure adjustment is necessary, monitor relief (inlet) 

pressure with a gauge during the adjustment procedure.  

Loosen the locknut (key 2).  Turn the adjusting screw (key 1) 

into the spring case to increase the set pressure.  Turn 

the adjusting screw out of the spring case to decrease the 

set pressure.  When adjustment is completed, tighten the 

locknut to lock the adjusting screw in position.

The adjustment of the relief valve or backpressure 

regulator is performed by means of the pilot adjusting 

screw, which varies the compression of the control spring.

Maintenance

The relief valve and backpressure regulator parts are subject to 

normal wear and must be inspected periodically and replaced 

as necessary.  The frequency of inspection and replacement 

depends on the severity of service conditions and on applicable 

federal, state and local codes and regulations.  Use only 

replacement parts manufactured or furnished by Tartarini™.

!

WARNING

To avoid personal injury or property damage 

from sudden release of pressure, isolate 

the relief valve or backpressure regulator 

from the pressure system, and release all 

pressure from the pilot and main valve before 

performing maintenance operations.
To prevent personal injury or damage to the 

equipment during storage, installation or 

maintenance operations, proper supports 

shall be used to keep the Type FL relief valve 

or backpressure regulator from rolling while 

it is sitting on a flat surface.

Summary of Contents for Tartarini FL

Page 1: ...h a Type PRX 182 pilot sold in North America Any accessories used with this relief valve or backpressure regulator are covered in their respective manuals Description The Type FL relief valve or backpressure regulator are accurate pilot operated relief valve or backpressure regulators designed for high pressure transmission city gate large capacity distribution systems and power plant feeds The Ty...

Page 2: ... Spring Case Vent Connection 1 4 NPT tapping in pilot body Pressure Registration External through upstream control line Pilot spring case connection Pilot body B port vent connection 1 4 NPT tapping Temperature Capabilities 1 2 Nitrile NBR or Fluorocarbon FKM Disk 4 to 140 F 20 to 60 C Nitrile NBR Disk 20 to 140 F 29 to 60 C 4 Approximate Weights Including Pilot Type FL NPS 1 DN 25 68 pounds 31 kg...

Page 3: ...9 5 0 0 35 1 0 0 69 73 to 290 psig 5 0 to 20 0 bar GD25520X012 Gold 75 5 2 2 3 0 16 5 1 0 35 2 1 0 14 100 6 9 2 5 0 17 5 9 0 41 2 1 0 14 150 10 3 3 5 0 24 6 8 0 47 2 1 0 14 200 13 8 4 0 0 28 8 0 0 55 2 1 0 14 250 17 2 4 0 0 28 8 9 0 61 2 1 0 14 217 to 609 psig 15 0 to 42 0 bar GD25519X012 Red 225 15 5 4 0 0 28 10 2 0 70 2 7 0 19 300 20 7 4 0 0 28 10 5 0 72 2 7 0 19 400 27 6 4 1 0 28 10 7 0 74 2 7 ...

Page 4: ...jury or equipment damage due to bursting of pressure containing parts may result if this relief valve or backpressure regulator is overpressured or is installed where service conditions could exceed the limits given in the Specification section and on the appropriate nameplate or where conditions exceed any rating of the adjacent piping or piping connections To avoid such injury or damage provide ...

Page 5: ...talled 3 Adjust the pilot as needed Shutdown 1 Close block valve and hand valve if installed 2 Slowly open vent valve not shown Backpressure Installation Startup 1 Close upstream and downstream vent valves not shown 2 Slowly open upstream block valve first and then slowly open downstream block valve 3 Adjust the pilot as needed If the pilot is not piped downstream make sure the pilot exhaust is po...

Page 6: ...PPLY LUBRICANT L SEALANT S 1 L1 LITHIUM HYDROXYSTEGRATE NLGI 2 GRADE GREASE S1 ANAEROBIC METHACRYLATE SEALANT FOR NUTS AND BOLTS 1 Lubricant and sealant must be selected such that they meet the temperature requirements P1764 Main Valve Diaphragm Maintenance 1 Place main valve with inlet side up 2 Remove the travel indicator assembly by removing the indicator cover key 40 and indicator bushing key ...

Page 7: ...7 Replace the travel indicator cover key 40 and tighten firmly in place Type PRX 182 Pilot Maintenance Figure 7 CAUTION Always remove spring key 7 tension before performing maintenance on this unit To remove spring tension loosen locknut key 2 and back out adjusting screw key 1 until compression is removed from the spring Lower Diaphragm Maintenance 1 Disconnect pilot and remove it from the line 2...

Page 8: ...F NPS 1 DN 25 M0268280X12 NPS 2 DN 50 M0268410X12 NPS 3 DN 80 M0268520X12 NPS 4 DN 100 M0268580X12 NPS 6 DN 150 M0298170X12 NPS 8 DN 200 M0298330X12 NPS 10 DN 250 ERCA01166A0 CL600 RF NPS 1 DN 25 M0268260X12 NPS 2 DN 50 M0268430X12 NPS 3 DN 80 M0268540X12 NPS 4 DN 100 M0268600X12 NPS 6 DN 150 M0298160X12 NPS 8 DN 200 M0296890X12 NPS 10 DN 250 ERCA01168A0 2 Anti Friction Ring Polytetrafluoroethylen...

Page 9: ...580X12 NPS 4 DN 100 M0251640X12 NPS 6 DN 150 M0250550X12 NPS 8 DN 200 M0296660X12 NPS 10 DN 250 ERCA01119A0 20 Disk Nitrile NBR NPS 1 DN 25 M0250770X12 NPS 2 DN 50 M0242820X12 NPS 3 DN 80 M0251650X12 NPS 4 DN 100 M0251600X12 Key Description Part Number 20 Disk continued Nitrile NBR continued NPS 6 DN 150 M0250560X12 NPS 8 DN 200 M0296690X12 NPS 10 DN 250 ERCA01204A0 Fluorocarbon FKM NPS 1 DN 25 M0...

Page 10: ...y Description Part Number 25 Socket Head Screw continued Type FL continued NPS 6 DN 150 M5011003X12 NPS 8 DN 200 M5011005X12 NPS 10 DN 250 M5011050X12 26 O ring Nitrile NBR NPS 1 DN 25 M6010029X12 NPS 2 DN 50 M6010105X12 NPS 3 DN 80 M6010115X12 NPS 4 DN 100 M6010121X12 NPS 6 DN 150 M6010226X12 NPS 8 DN 200 M6010140X12 NPS 10 DN 250 ERCA04464A0 Fluorocarbon FKM NPS 1 DN 25 M6020021X12 NPS 2 DN 50 M...

Page 11: ...plate GD26808X012 25 Stem O ring Nitrile NBR GD01022X012 Fluorocarbon FKM GD01022X022 26 Upper Diaphragm Nut GD02800X012 27 Damper Adjusting Screw with Hole GD25348X012 28 Restrictor Damper O ring GD02005X022 29 Damper Restrictor Plate Types PRX 182 and PRX AP 182 GD25440X012 Types PRX 182 and PRX AP 182 GD25793X012 31 Nameplate Screw GD06100X012 33 Plug Types PRX 182 and PRX AP 182 GD25792X012 34...

Page 12: ...SRII or FL SRII SRS Nitrile NBR M2601115X12 M2601118X12 M2601121X12 M2601124X12 M2601127X12 M2601130X12 ERCA00598A0 Fluorocarbon FKM M2601114X12 M2601117X12 M2601120X12 M2601097X12 M2601098X12 M2601099X12 ERCA00571A0 Table 4 Type FL Start Up Repair Kit Part Numbers DESCRIPTION MATERIAL NPS 1 DN 25 NPS 2 DN 50 NPS 3 DN 80 NPS 4 DN 100 NPS 6 DN 150 NPS 8 DN 200 NPS 10 DN 250 Type FL FL SR or FL SR S...

Page 13: ...ued LM 1403 NPS 10 DN 250 29 30 32 31 33 19 20 21 25 48 46 47 SPACER DETAILS FOR SIZES SMALLER THAN NPS 6 DN 150 19 19 20 21 25 20 21 25 47 29 30 32 31 3 19 20 21 25 48 46 47 SPACER DETAILS FOR SIZES SMALLER THAN NPS 6 DN 150 19 19 20 21 25 20 21 25 47 62 63 19 20 21 25 47 15 5 22 59 23 24 14 13 31 30 29 32 31 35 36 37B 38 34 39 40 59 1 2 7 17 65 6 16 8 26 12 2 27 18 28 10 33 3 3 9 ...

Page 14: ...Type FL 14 Figure 6 Type FL Single Pilot Mounting Assembly S PORT 53 56 53 55 52 50 L PORT A PORT FLOW B PORT VENT VENT 54 54 57 52 58 53 58 ...

Page 15: ...N 100 NPS 6 DN 150 NPS 8 DN 200 NPS 10 DN 250 Travel Indicator Fluorocarbon FKM ERSA01557A0 ERSA01558A0 ERSA01559A0 ERSA01561A0 ERSA01569A0 ERSA01572A0 ERCA00489A0 Plug Only Plug M0305570X12 O ring M6020004X12 GD89907X012 Plug ERCA04404A0 O ring ERCA00488A0 L B S 28 31 29 28 34 34 35 4 4 A A 22 19 14 17 16 18 14 13 1 2 3 4 5 6 7 8 9 10 11 12 B 13 15 11 20 10 11 21 25 23 24 18 11 26 L S 35 4 4 A A ...

Page 16: ...Inc product remains solely with the purchaser Emerson Process Management Regulator Technologies Inc 2012 2013 All Rights Reserved Industrial Regulators Emerson Process Management Regulator Technologies Inc USA Headquarters McKinney Texas 75069 1872 USA Tel 1 800 558 5853 Outside U S 1 972 548 3574 Asia Pacific Shanghai 201206 China Tel 86 21 2892 9000 Europe Bologna 40013 Italy Tel 39 051 419 0611...

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