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Emerson Rosemount X-well 648, Reference Manual

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Emerson Rosemount X-well 648 Reference Manual Download Page 37

27

Reference Manual 

00809-0200-4648, Rev BB

Installation

July 2016

Installation

Section 3

Installation

Overview   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  page 27
Safety messages  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  page 27
Wireless considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28
Physical installation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  page 30
LCD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  page 34
Ground the transmitter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  page 35

3.1

Overview

The information in this section covers installation considerations. A 

Quick Start Guide

 is 

shipped with every transmitter to describe basic installation and startup procedures. 
Dimensional drawings for each Rosemount

™

 648 Wireless variation and mounting 

configuration are included in 

Appendix A: Specifications and Reference Data

.

3.2

Safety messages

Instructions and procedures in this section may require special precautions to ensure the 
safety of the personnel performing the operations. Information that potentially raises safety 
issues is indicated by a warning symbol ( ). Refer to the following safety messages before 
performing an operation preceded by this symbol.

Failure to follow these installation guidelines could result in death or serious 
injury.

Make sure only qualified personnel perform the installation.

Explosions could result in death or serious injury. 

Installation of this transmitter in an explosive environment must be in accordance with 
the appropriate local, national, and international standards, codes, and practices. 
Review the approvals section of the Rosemount 648 Wireless Temperature Transmitter 
Reference Manual for any restrictions associated with a safe installation. 

Before connecting a Field Communicator in an explosive atmosphere, ensure the 

instruments are installed in accordance with intrinsically safe or non-incendive 
field wiring practices.

Process leaks may cause harm or result in death.

 

Install and tighten process connectors before applying pressure.

Summary of Contents for Rosemount X-well 648

Page 1: ...Reference Manual 00809 0200 4648 Rev BB July 2016 Rosemount 648 Wireless Temperature Transmitter with Rosemount X well Technology ...

Page 2: ......

Page 3: ...e listed below Customer Central Technical support quoting and order related questions United States 1 800 999 9307 7 00 a m to 7 00 p m CST Asia Pacific 65 777 8211 Europe Middle East Africa 49 8153 9390 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of these areas contact your local Emerson Process Management representative The products desc...

Page 4: ...actices Process leaks may cause harm or result in death Install and tighten process connectors before applying pressure Electrical shock can result in death or serious injury Avoid contact with the leads and terminals High voltage that may be present on leads can cause electrical shock This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device m...

Page 5: ...A International Air Transport Association ICAO International Civil Aviation Organization and ARD European Ground Transportation of Dangerous Goods It is the responsibility of the shipper to ensure compliance with these or any other local requirements Consult current regulations and requirements before shipping Power Module Considerations Black Power Module model number 701PBKKF The Black Power Mod...

Page 6: ...vi Reference Manual 00809 0200 4648 Rev BB Title Page July 2016 Title Page ...

Page 7: ... Wireless Configurator 9 2 4 3 Smart Wireless Gateway 10 2 4 4 Default settings 10 2 4 5 Device sensor configuration 10 2 5 HART menu tree 11 2 6 Basic setup 14 2 6 1 Configure sensor type 14 2 6 2 Join device to network 14 2 6 3 Configure update rate 15 2 7 Fast Key sequence 17 2 8 Calibration 17 2 8 1 Sensor input trim 18 2 8 2 Transmitter sensor matching 19 2 9 Advanced setup 20 2 9 1 LCD displ...

Page 8: ... LCD display 38 4 3 2 Field Communicator 39 4 3 3 Smart Wireless Gateway 40 4 3 4 AMS Wireless Configurator 40 5Section 5 Operation and Maintenance 5 1 LCD display screen messages 43 5 1 1 Startup screen sequence 43 5 1 2 Diagnostic button screen sequence 45 5 1 3 Network diagnostic status screens 46 5 1 4 Device diagnostic screens 48 5 2 Power module replacement 51 6Section 6 Troubleshooting 6 1 ...

Page 9: ...ional drawings 63 BAppendix B Product Certifications B 1 European Directive Information 69 B 2 Telecommunication Compliance 69 B 2 1 FCC and IC 69 B 3 Ordinary Location Certification 69 B 4 Installing in North America 69 B 5 Installation drawing 73 CAppendix C Mapping for Non DD Based Integration with Host Systems C 1 Alert message mapping 75 C 2 Mapping of device variables index numbers 77 ...

Page 10: ...4 Reference Manual 00809 0200 4648 Rev BB Contents July 2016 Contents ...

Page 11: ...issioning contains techniques for properly commissioning the device Section 5 Operation and Maintenance contains operation and maintenance techniques Section 6 Troubleshooting contains troubleshooting tips as well as information to contact technical support over the phone or through email Appendix A Specifications and Reference Data supplies reference and specification data as well as ordering inf...

Page 12: ...2 Reference Manual 00809 0200 4648 Rev BB Introduction July 2016 Introduction ...

Page 13: ...that potentially raises safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Fast Keys sequence 1 2 3 etc Failure to follow these installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Explosions could result in death or serious injury Install...

Page 14: ...ithing specifications without recalibration for lead wire resistances of up to 5 ohms per lead equivalent to 500 ft of 20 AWG wire In this case the leads between the RTD and transmitter is recommended to be shielded If using a 2 wire connection both RTD leads are in series with the sensor element This can cause significant errors if the lead lengths exceed 3 ft of 20 AWG wire approximately 0 05 C ...

Page 15: ...m s Law the high impedance virtually eliminates any current flow in the voltage measurement leads and therefore the resistance of the leads is not a factor In a 3 wire configuration compensation is accomplished using the third wire with the assumption that it will be the same resistance as the other two wires and the same compensation is applied to all three wires In a 2 wire configuration there c...

Page 16: ...ions Note Emerson Process Management provides 4 wire sensors for all single element RTDs Use these RTDs in 3 wire configurations by leaving the unneeded leads disconnected and insulated with electrical tape Thermocouple mV 4 Wire RTD and 3 Wire RTD and 2 Wire RTD and 1 2 3 4 T C and mV 1 2 3 4 4 wire RTD and 1 2 3 4 3 wire RTD and 1 2 3 4 2 wire RTD and ...

Page 17: ... Rosemount 68Q 78 Standard Temperature Range and 58C RTD Sensor Figure 2 4 Rosemount 65 78 High Temp 68 RTD Figure 2 5 Rosemount 183 Thermocouple Single element Single element Type J Type E Type K Type T White 1 White 2 Red 3 Red 4 White 1 White 2 Red 3 Red 4 White 2 Red 3 Purple 2 Red 3 Yellow 2 Red 3 Blue 2 Red 3 ...

Page 18: ...Bench top configuration Bench top configuration consists of testing the transmitter and verifying transmitter configuration data The Rosemount 648 Wireless must be configured before installation which may be performed either directly or remotely Direct configuration can be performed using a Field Communicator AMS Device Manager AMS Wireless Configurator or any WirelessHART Communicator Remote conf...

Page 19: ...quipped with Rosemount X well Technology requires DD revision 648 Dev 4 Rev 1 or higher to view Rosemount X well functionality To obtain the latest DD visit the 475 Field Communicator System Software and Device Description site at EmersonProcess com Field Communicator 2 4 2 AMS Device Manager and AMS Wireless Configurator When configuring the Rosemount 648 Wireless using AMS Device Manager or AMS ...

Page 20: ...ate Descriptor and Message fields This code is not required to have the factory configure the Sensor Type Connection or the Self Organizing Network parameters 2 4 5 Device sensor configuration Every temperature sensor has unique characteristics In order to ensure the most accurate measurement the Rosemount 648 Wireless should be configured to match the specific sensor that it will be connected to ...

Page 21: ...fZWj HWj e_d je D jmeha l_Y d ehcWj_ed l_Y IjWjki H h i 7b hji De 7Yj_l 7b hji 0 b Yjh_YWb W_bkh 0 J hc_dWb 8beYa W_bkh 0 I dieh W_bkh 0 HWZ_e W_bkh 0 Ikffbo LebjW W_bkh C0 b Yjhed_Yi MWhd_d C0 I dieh Wi nY Z Z B_c_ji C0 b Yjhed_Yi J cf hWjkh Wi nY Z Z B_c_ji C0 J hc_dWb J cf hWjkh Wi nY Z Z B_c_ji C0 Ikffbo LebjW Bem 70 WjWXWi C ceho MWhd_d 70 dlWb_Z 9ed _ khWj_ed 70 _ _ 7bWhc 70 _ 7bWhc 70 Be 7b...

Page 22: ... _ifbWo Efj_edi 7HJ C Wi IjWjki Be 9ed _ kh WjW _ijeho l_Y J cf hWjkh i b Yjhed_Yi J cf b Y J cf IjWjki Kd_ji Kff h I dieh B_c_j Bem h I dieh B_c_j l_Y d ehcWj_ed Bed JW JW iYh_fjeh C iiW Wj Fem h Fem h CeZ Fem h IekhY 79 Fem h _bj h I Ykh_jo Mh_j Fhej Yj BeYa Z l ijWjki BeYa KdbeYa El h j 7_h Kf hWZ 7b hj I jkf _ _ 7bWhc _ 7bWhc Be 7bWhc Be Be 7bWhc FL HWd Kff h I dieh B_c_j Bem h I dieh B_c_j Kf...

Page 23: ...ommunicator Menu Tree Service Tools 5 C 2 C 5 C 5 D 5 D D 2 C 2 I 1 4 5 5 2 5 67 8 6 67 9 6 67 6 67 6 67 6 7 8 7 4 8 A B 7 8 4 8 A 7 4 8 A 7 A 57 C 57 0 2 57 D D 5 57 D 5 57 A 5 57 A A 5 57 9 N B 57 2 5 2 D 4C 5 2 5N 8 C C 0 1 6 C 1 6 C D 1 4 D A 0 F A O A C 0 1 P F 2 R F 1 8 1 6 0 2 4 S 6 T 5 G 9 4 T ...

Page 24: ...the host system the transmitter must be configured to communicate over the wireless network This step is the wireless equivalent of connecting wires from a transmitter to the host system 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 2 Join to Network Using a Field Communicator or AMS Device Manager to communicate with the transmitter enter the Network ID and Join Key s...

Page 25: ... is one minute This may be changed at commissioning or at any time via AMS Device Manager The update rate is user selectable from one second to 60 minutes 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 3 Configure Update Rate When the device configuration is completed remove the power module and replace the module cover The power module should be inserted only when the ...

Page 26: ...Configuration July 2016 Configuration Figure 2 12 Rosemount 648 Wireless Terminal Block Connect the HART Communication leads to the COMM terminals on the terminal block Figure 2 13 Field Communicator Connections COMM P N 00753 9200 0020 1 2 3 4 ...

Page 27: ...o produce a process variable output in engineering units dependent on the sensor input Calibration of the Rosemount 648 Wireless may include the following procedures Sensor Input Trim digitally alter the transmitter s interpretation of the input signal Transmitter Sensor Matching generates a special custom curve to match that specific sensor curve as derived from the Callendar Van Dusen constants ...

Page 28: ...t 648 Wireless 1 Connect the calibration device or sensor to the transmitter Refer to Figure 2 1 on page 6 or on the device terminal block for sensor wiring diagrams 2 Connect the communicator to the transmitter 3 From the Home screen select 3 Service Tools 5 Maintenance 2 Calibration to prepare to trim the sensor 4 Select 6 Lower Sensor Trim or 7 Upper Sensor Trim Note It is recommended to perfor...

Page 29: ...rom the Callendar Van Dusen equation Total System Accuracy Transmitter Accuracy 2 Sensor Accuracy 2 Callendar Van Dusen equation Rt Ro Ro t 0 01t 1 0 01t 0 01t 1 0 01t 3 The following input variables included with specially ordered Rosemount temperature sensors are required Ro Resistance at Ice Point Alpha Sensor Specific Constant Beta Sensor Specific Constant Delta Sensor Specific Constant Fast K...

Page 30: ...isable the Transmitter sensor matching feature from the HOME screen select Configure Guided Setup Configure Sensor Configure Sensor Type and Units and press Enter Select the appropriate sensor type from the Select Sensor type prompt Note When the transmitter sensor matching is disabled the transmitter reverts to factory trim Make certain the transmitter engineering units default correctly before p...

Page 31: ...w these steps to enable the LCD display on the transmitter 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 6 Configure Device Display 4 Select the option Periodic 5 Select desired display options and select Enter Configuring LCD display with AMS Device Manager Perform the following procedure 1 Right click on the device and select Configure 2 Select on Configure Device Di...

Page 32: ...ted pipe material line size and pipe schedule information is required when configuring Rosemount X well technology This section is referring to the process pipe properties that Rosemount 648 Wireless and 0085 Pipe Clamp Sensor with Rosemount X well technology is going to be installed in This information is required for the in transmitter algorithm to accurately calculate process temperature In the...

Page 33: ...he following procedure 1 Right click on the device and select Configure 2 In the menu tree select Manual Setup 3 Select the Sensor tab 4 Select either Rosemount X well Process or Rosemount X well Custom 5 Select desired configurations and select Send Figure 2 14 Manual Setup Sensor Screen for the Rosemount 648 Wireless with Rosemount X well Technology ...

Page 34: ...ton Figure 2 15 Rosemount X well Measurement Details Page 2 9 3 Process alerts Process alerts allow the user to configure the transmitter to output a HART message when the configured data point is exceeded An alert will be transmitter continuously if the set points are exceeded and the alert mode is ON An alert will be displayed on a Field Communicator AMS Device Manager status screen or in the er...

Page 35: ...select 1 Enable and press Enter If the alarm was previously enabled select 2 Leave Enabled and press Enter 4 Enter the alarm limit and press Enter 5 Enter the alarm deadband and press Enter 2 10 Remove power module After the sensor and network have been configured remove the power module and replace the transmitter cover The power module should be inserted only when the device is ready to be commi...

Page 36: ...26 Reference Manual 00809 0200 4648 Rev BB Configuration July 2016 Configuration ...

Page 37: ...otentially raises safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Failure to follow these installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Explosions could result in death or serious injury Installation of this transmitter in an exp...

Page 38: ... ft 1 m from any large structure building or conductive surface to allow for clear communication to other devices Figure 3 1 Antenna Position Electrical shock can result in death or serious injury Avoid contact with the leads and terminals High voltage that may be present on leads can cause electrical shock This device complies with Part 15 of the FCC Rules Operation is subject to the following co...

Page 39: ...ck To communicate to the transmitter begin by removing the power module side housing cover indicated as Field terminals by text located on the side of the device This will expose the terminal block and HART Communication terminals Next connect the Field Communicator to the COMM port connections on the terminal block and connect the power module to supply the power for configuration This transmitte...

Page 40: ...tion sequence that corresponds to the mounting configuration Figure 3 4 provides an example of the relationship between transmitter housing temperature rise and extension length Figure 3 4 Rosemount 648 Wireless Connection Head Temperature Rise vs Extension Length Example The transmitter specification limit is 85 C If the ambient temperature is 55 C and the max process temperature to be measured i...

Page 41: ... power module The power module may be damaged if dropped from heights exceeding 20 feet Note Wireless devices should be powered up after the Smart Wireless Gateway and in order of proximity from the Wireless Gateway beginning with the closest device to the Gateway This will result in a simpler and faster network installation 5 Close the housing cover and tighten to safety specification Always ensu...

Page 42: ...he sensor thermocouple to the Rosemount 648 Wireless 3 Pull the wiring through the threaded conduit entry of the Rosemount 648 Wireless 4 Attach the sensor thermocouple wiring to the terminals as indicated on the wiring diagram 5 Connect the power module if commissioning Note Use caution when handling the power module The power module it may be damaged if dropped from heights in excess of 20 feet ...

Page 43: ...losest device to the Gateway This will result in a simpler and faster network installation 6 Close the housing cover and tighten to safety specification Always ensure a proper seal by installing the electronics housing covers so that metal touches metal but do not over tighten 7 Position the antenna such that it is vertical typically straight up antenna may be pointed straight down as well Figure ...

Page 44: ...ed away from dynamic external temperature sources such as a boiler 3 Insulation 1 2 in thick minimum is required over the sensor clamp assembly and sensor extension up to transmitter head to prevent heat loss Apply a minimum of six inches of insulation on each side of the pipe clamp sensor Care should be taken to minimize air gaps between insulation and pipe See Figure 3 7 below Note DO NOT apply ...

Page 45: ...ss LCD Display part number 00753 9004 0002 Figure 3 8 Optional LCD Display A LCD display pins B LCD display C LCD display cover 3 8 Ground the transmitter The transmitter will operate with the housing either floating or grounded However the extra noise in floating systems affects many types of readout devices If the signal appears noisy or erratic grounding the transmitter at a single point may so...

Page 46: ...e the transmitter housing is electrically isolated from the sensor wiring A Sensor wires B Transmitter C Shield ground point Option 2 1 Ground sensor wiring shield at the sensor 2 Ensure the sensor wiring and shield is electrically isolated from the transmitter housing A Sensor wires B Transmitter C Shield ground point Note Always use facility recommended wiring practices A B C A B C ...

Page 47: ...installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Explosions could result in death or serious injury Installation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Review the approvals section of the Rosemount 648 Wireless...

Page 48: ... display using a Field Communicator the Smart Wireless Gateway s integrated web interface or using AMS Suite Wireless Communicator or AMS Device Manager 4 3 1 LCD display During normal operation the LCD display will display the PV value at the wireless transmit rate up to as fast as one minute intervals Refer to LCD display screen messages on page 43 for error codes and other LCD display messages ...

Page 49: ...75 Field Communicator System Software and Device Description site at EmersonProcess com en US brands fieldcommunicator 475FC Pages SysSoftDDs aspx The communication status may be verified in the wireless device using the following Fast Key sequence Tag Device ID Network ID Network status Device variables Searching for network Joining network Connected with 1 parent Connected with 2 parents Functio...

Page 50: ... time to join the new device s to the network is dependent upon the number of devices being joined and the number of devices in the current network For one device joining an existing network with multiple devices it may take up to five minutes It may take up to 60 minutes for multiple new devices to join the existing network Figure 4 3 Smart Wireless Gateway Devices Page 4 3 4 AMS Wireless Configu...

Page 51: ...41 Reference Manual 00809 0200 4648 Rev BB Commissioning July 2016 Commissioning Figure 4 4 AMS Wireless Configurator Explorer Window ...

Page 52: ...42 Reference Manual 00809 0200 4648 Rev BB Commissioning July 2016 Commissioning ...

Page 53: ...quence The following screens will display when the power module is first connected to the Rosemount 648 Wireless Temperature Transmitter All Segments On used to visually determine if there are any bad segments on the LCD display Device Identification used to determine Device Type Device Information Tag user entered tag which is eight characters long will not display if all characters are blank X X...

Page 54: ...e device is configured SV Screen terminal temperature value TV Screen feature board temperature value QV Screen voltage reading at the power module terminals Alert Screen at least one alert is present this screen will not display if no alerts are present s n s r 1 0 0 2 d e g c T E R M 2 5 0 0 d e g c D E V 2 5 2 5 d e g c S u p l y 7 2 1 v o l t s a l e r t p r e s n t ...

Page 55: ...ers long will not display if all characters are blank Device Identification used to determine Device ID Diagnostic Button Screen 3 assuming the device has the correct join key this ID tells the user what network the device can connect with Diagnostic Button Screen 4 11 the device has joined a network and has been fully configured and has multiple parents Diagnostic Button Screen 5 voltage reading ...

Page 56: ... Wireless Gateway and is still in the process of being activated Diagnostic Button Screen 4 2 the device has received the ACTIVATE command from the Smart Wireless Gateway but is in the process of being configured to the wireless network Diagnostic Button Screen 4 3 the device has sent JOIN request and is waiting for the ACTIVATE command Diagnostic Button Screen 4 4 the device is in active search D...

Page 57: ...nostic Button Screen 4 7 the device synchronized to a network Diagnostic Button Screen 4 8 the device will reset Diagnostic Button Screen 4 9 the device couldn t join because of dropped packets and will reset Diagnostic Button Screen 4 10 the device has joined a network and has been fully configured but has only one parent device n e t w k i d l e n e t w k c o n e c t n e t w k r e s e t n e t w ...

Page 58: ...s a critical error which may prevent the device from operating correctly Check additional status screens for more information PV Screen process temperature ohms or mV value depending on how the device is configured SV Screen terminal temperature value TV Screen feature board temperature value QV Screen voltage reading at the power module terminals D E V f A i l u r s n s r 1 0 0 2 d e g c T E R M ...

Page 59: ...ke up the HART long address the Smart Wireless Gateway may use this to help identify devices if no unique user tag is available Diagnostic Button Screen 7 1 the terminal voltage has dropped below level of operating limit Replace the Power Module Part Number 00753 9220 0001 Diagnostic Button Screen 7 2 the terminal voltage is below the recommended operating range if this is a self powered device th...

Page 60: ... transmitter is invalid such that non critical operation of the device may be affected check the extended configuration status to identify which configuration item s need to be corrected Diagnostic Button Screen 10 1 a sensor attached to the transmitter has failed and valid readings from that sensor are no longer possible check the sensor and sensor wiring connections check additional status for m...

Page 61: ...stored in a clean and dry area For maximum power module life storage temperature should not exceed 30 C Environmental considerations As with any battery local environmental rules and regulations should be consulted for proper management of spent batteries If no specific requirements exist recycling through a qualified recycler is encouraged Consult the materials safety data sheet for battery speci...

Page 62: ...52 Reference Manual 00809 0200 4648 Rev BB Operation and Maintenance July 2016 Operation and Maintenance ...

Page 63: ...l failure has occurred in the transmitter s terminal block 1 Reset the device 2 Replace the terminal block Sensor Failure The device has detected an open short or too much resistance for this sensor 1 Verify the sensor connection and wiring Refer to the wiring diagrams found on the terminal compartment to ensure proper wiring 2 Verify the integrity of the sensor and sensor lead wires If the sensor...

Page 64: ...r more information 2 Correct the parameter that has a configuration error 3 Reset the device 4 If the condition persists replace the electronics HI HI Alarm The primary variable has surpassed the user defined limit 1 Verify the process variable is within user specified limits 2 Reconfirm the user defined alarm limit 3 If not needed disable this alert HI Alarm The primary variable has surpassed the...

Page 65: ...unicator and enter the transmitter test mode to isolate an electronics module failure Table 6 3 LCD Display Troubleshooting Symptom Potential source Recommended action LCD display not operating Electronic module Make sure the LCD display in enabled Connector Make sure the LCD display pins are not bent LCD display Make sure the LCD display is properly seated with the tabs snapped in place and fully...

Page 66: ...56 Reference Manual 00809 0200 4648 Rev BB Troubleshooting July 2016 Troubleshooting ...

Page 67: ...A 1 2 Physical specifications Electrical connections Power module The SmartPower Long Life Power Module from Emerson Process Management is field replaceable featuring keyed connections that eliminate the risk of incorrect installation The power module is an Intrinsically Safe solution containing Lithium thionyl chloride with a polybutadine terephthalate PBT enclosure The Rosemount 648 Wireless Tem...

Page 68: ...A 1 3 Performance specifications EMC ElectroMagnetic Compatibility All Models Meets all relevant requirements of EN 61326 1 2006 EN 61326 2 3 2006 Transmitter measurement stability The Rosemount 648 Wireless has a stability of 0 15 of output reading or 0 15 C whichever is greater for 24 months Self calibration The analog to digital measurement circuitry automatically self calibrates for each tempe...

Page 69: ...85 to 200 301 to 392 0 36 0 648 Thermocouples 2 Type B 3 NIST Monograph 175 IEC 584 100 to 1820 212 to 3308 1 155 2 079 Type E NIST Monograph 175 IEC 584 200 to 1000 328 to 1832 0 30 0 54 Type J NIST Monograph 175 IEC 584 180 to 760 292 to 1400 0 525 0 945 Type K 4 NIST Monograph 175 IEC 584 180 to 1372 292 to 2501 0 75 1 35 Type N NIST Monograph 175 IEC 584 200 to 1300 328 to 2372 0 75 1 35 Type ...

Page 70: ...put Range Pt 50 0 003910 GOST 6651 94 0 009 C 0 0162 F Entire Sensor Input Range Pt 100 0 003910 GOST 6651 94 0 0045 C 0 0081 F Entire Sensor Input Range Cu 50 0 00426 GOST 6651 94 0 009 C 0 0162 F Entire Sensor Input Range Cu 50 0 00428 GOST 6651 94 0 009 C 0 0162 F Entire Sensor Input Range Cu 100 0 00426 GOST 6651 94 0 0045 C 0 0081 F Entire Sensor Input Range Cu 100 0 00428 GOST 6651 94 0 0045...

Page 71: ...Total Probable Error 0 76 C DIN Type L DIN 43710 0 0081 C 0 000435 of T T 0 C 0 0081 C 0 00375 of absolute value T T 0 C DIN Type U DIN 43710 0 0096 C T 0 C 0 0096 C 0 00645 of absolute value T T 0 C Type W5Re W26Re ASTM E 988 96 0 024 C T 200 C 0 0345 C 0 0108 of T T 200 C GOST L GOST R 8 585 2001 0 0105 C T 0 C 0 0105 C 0 0045 of absolute value T T 0 C Other input types Millivolt Input 0 0008 mV...

Page 72: ...00 RTD Pt100 4 wire RTD No lead wire resistance effect Pt100 3 wire RTD Basic Error Error due to amb temperature variation Lead wire imbalance seen by the transmitter 0 5 Basic Error 1 3 C Error due to amb temp var of 25 C 0 1266 C Pt100 2 wire RTD Basic Error Error due to amb temp variation Lead wire resistance seen by the transmitter 150 m 2 wires 0 025 m 7 5 Basic Error 19 5 C Error due to amb ...

Page 73: ...awings Figure A 1 Rosemount 648 Wireless Direct Mount A Extended range external antenna B Ground screw assembly C Digital display cover Dimensions are in inches millimeters D Field terminals this side E Transmitter electronics this side F External antenna A B C D E F 11 23 285 4 20 107 7 81 198 11 16 248 90 7 88 200 6 71 170 6 05 154 42 11 ...

Page 74: ...6 Reference Manual 00809 0200 4648 Rev BB 64 Specifications and Reference Data Figure A 2 Rosemount 648 Wireless Remote Mount Pipe mounting For transmitter mounting Dimensions are in inches millimeters A 2 in U bolt for pipe mounting 3 67 93 A ...

Page 75: ...ecifications and Reference Data Specifications and Reference Data July 2016 Reference Manual 00809 0200 4648 Rev BB Figure A 3 Rosemount 648 Wireless with Option Code PT Dimensions are in inches millimeters ...

Page 76: ...partment housing Aluminum E Dual compartment housing SST Conduit entry size 1 1 2 14 NPT Product certifications NA No Approval I5 FM Intrinsically Safe Non Incendive and Dust Ignition proof N5 FM Non Incendive and Dust Ignition proof I6 CSA Intrinsically Safe I1 ATEX Intrinsic Safety I7 IECEx Intrinsic Safety I2 INMETRO Intrinsic Safety I4 TIIS Intrinsic Safety I3 China Intrinsic Safety IM Technic...

Page 77: ...VD constants 5 point calibration C4 5 point calibration requires Q4 option code to generate a Calibration Certificate Calibration certificate Q4 Calibration Certificate 3 point calibration Cable gland option G2 Cable gland 7 5 11 9 mm G4 Thin wire cable gland 3 8 mm Extended product warranty WR3 3 year limited warranty WR5 5 year limited warranty Typical model number 648 D X 1 D 1 NA WA 3 WK 1 M5 ...

Page 78: ...Specifications and Reference Data July 2016 Reference Manual 00809 0200 4648 Rev BB 68 Specifications and Reference Data ...

Page 79: ...echanical and fire protection requirements by a nationally recognized test laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA B 4 Installing in North America The US National Electrical Code NEC and the Canadian Electrical Code CEC permit the use of Division marked equipment in Zones and Zone marked equipment in Divisions The markings must be suitable fo...

Page 80: ...012 Markings II 1 G Ex ia IIC T4 Ga T4 60 C Ta 70 C II 1 GEx ia IIC T5 Ga T5 60 C Ta 40 C For use with Rosemount SmartPower power module part number 753 9220 0001 or for use with Emerson SmartPower option 701PBKKF Special Condition for Safe Use X 1 The surface resistivity of the antenna is greater than one gigaohm To avoid electrostatic charge build up it must not be rubbed or cleaned with solvent...

Page 81: ...device enclosure Care must be taken during transportation to and from the point of installation to prevent electrostatic charge build up 3 The Rosemount 648 Wireless enclosure may be made of aluminum alloy and given a protective polyurethane paint finish however care should be taken to protect it from impact or abrasion if located in a Zone 0 area Brazil I2 INMETRO Intrinsic Safety Certificate UL ...

Page 82: ...Condition for Safe Use X 1 See certificate for special conditions Republic of Korea IP Republic of Korea Intrinsic Safety Certificate 11 KB4BO 0071 Markings Ex ia IIC T4 T5 T4 60 C 70 C T5 60 C 40 C Special Condition for Safe Use X 1 See certificate for special conditions Combination of Certification KQ Combination of I1 I5 and I6 Sensor terminal parameters UO 6 6 V IO 26 2 mA PO 42 6 mW CO 11 μF ...

Page 83: ...73 Product Certifications Product Certifications July 2016 Reference Manual 00809 0200 4648 Rev BB B 5 Installation drawing Figure B 1 Rosemount 648 Wireless Intrinsically Safe Installation Drawing ...

Page 84: ...Product Certifications July 2016 Reference Manual 00809 0200 4648 Rev BB 74 Product Certifications Figure B 2 Rosemount 648 Wireless CSA Installation Drawing ...

Page 85: ...Wireless Configurator and Field Communicator together with the location of the Alert in the HART command 48 Additional Status field For recommended actions refer to Table 6 1 on page 53 To view Active Alerts from the Home screen go to Service Tools Active Alerts Table C 1 Failure Alerts F Message Additional status 1 1 Location of the Alert in the HART command 48 Status field Description Electronic...

Page 86: ...upply voltage is low and may soon affect broadcast updates 1 Location of the Alert in the HART command 48 Status field Table C 3 Advisory Alerts A Message Additional status 1 1 Location of the Alert in the HART command 48 Status field Description Database Memory Warning Byte 0 Bit 2 The device has failed to write to the database memory Any data written during this time may have been lost Invalid C...

Page 87: ...variable index number is an arbitrary number used to uniquely identify each variable supported in the field device Table C 4 to Table C 5 displays the device variable and variable mapping indexes for the Rosemount 648 Wireless Table C 4 Device Variable Index Device variable index Description 0 Supply voltage 1 Electronics temperature 2 Process temperature 3 Terminal temperature 244 Percent of rang...

Page 88: ...Mapping for Non DD Based Integration with Host Systems July 2016 Reference Manual 00809 0200 4648 Rev BB 78 Mapping for Non DD Based Integration with Host Systems ...

Page 89: ......

Page 90: ...t and Africa Regional Office Emerson Process Management Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 RFQ RMTMEA Emerson com Linkedin com company Emerson Process Management Twitter com Rosemount_News Facebook com Rosemount Youtube com user RosemountMeasurement Google com RosemountMeasurement Standard Terms and Conditions of Sale can be...

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