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Reference Manual

00809-0100-4024, Rev CA

Mechanical Installation

March 2020

Mechanical Installation

Figure 2-1. Nozzle Requirements, See 

Table 2-1

Note

For parabolic antennas mounted in solid applications, minimize the L Distance to allow the parabolic 

antenna to reach into the tank.

Figure 2-2. Antenna Tip Outside Nozzle to Get the Best Measurement Performance

Table 2-1.  Nozzle Requirements in Inches (Millimeters)

Antenna

L

recommended

Diam

min

L

maximum

Hold off distance

Cone 3 in.

3.7 (95) or less

2.9 (75)

9.6 (245)

4.7 (120)

Cone 4 in.

5.9 (150) or less

3.8 (98)

11.8 (300)

6.7 (170)

Cone 6 in.

10.2 (260) or less

5.7 (146)

16.1 (410)

11.0 (280)

Cone 8 in.

14.6 (370) or less

7.6 (194)

20.6 (525)

15.8 (400)

Parabolic

6.3 (160) or less

19.7 (500)

23.6 (600)

7.9 (200)

Process seal 4 in.

11.8 (300) or less

3.9 (100)

11.8 (300)

7.9 (200)

Process seal 6 in.

11.8 (300) or less

5.9 (150)

11.8 (300)

7.9 (200)

Extended cone 3 in.

19.5 (495) or less

3.0 (75)

19.5 (495)

20.5 (520)

Extended cone 4 in.

19.5 (495) or less

3.9 (98)

19.5 (495)

20.5 (520)

Extended cone 6 in.

19.5 (495) or less

5.8 (146)

19.5 (495)

20.5 (520)

Flushing cone 4 in.

5.9 (150) or less

3.9 (98)

11.8 (300)

6.7 (170)

Flushing cone 6 in.

10.2 (260) or less

5.8 (146)

16.1 (410)

11.0 (280)

Flushing cone 8 in.

14.6 (370) or less

7.6 (194)

20.7 (525)

15.8 (400)

L

maximum

Ø

min

Hold Off 

Distance

Parabolic antenna

Cone antenna

Summary of Contents for Rosemount 5600 Series

Page 1: ...Reference Manual 00809 0100 4024 Rev CA March 2020 Rosemount 5600 Series Level Transmitter Non Contacting Radar with HART Protocol ...

Page 2: ......

Page 3: ...c has two toll free assistance numbers Customer Central 1 800 999 9307 7 00 a m to 7 00 p m CST Technical support quoting and order related questions North American Response Center 1 800 654 7768 24 hours a day Includes Canada Equipment service needs The products described in this document are NOT designed for nuclear qualified applications Using non nuclear qualified products in applications that...

Page 4: ...4 Reference Manual 00809 0100 4024 Rev CA Title Page March 2020 Title Page ...

Page 5: ...Tools 19 2 3 General installation requirements 19 2 3 1 Customer supplied flanges 19 2 3 2 Nozzle requirements 19 2 3 3 Free space requirements 21 2 3 4 Beam width 22 2 3 5 Special antennas and space requirements reference 23 2 4 Wave guide tubes 24 2 5 Mounting the cone antenna PTFE sealing 25 2 6 Mounting the cone antenna quartz sealing 28 2 7 Mounting the process seal antenna 33 2 7 1 Preparati...

Page 6: ...llation 3 1 Safety messages 55 3 2 System overview 56 3 3 Cables 57 3 4 Power supply 57 3 5 Grounding 58 3 6 HART electrical installation 58 3 6 1 External connections 58 3 6 2 Connecting HART devices 60 4Section 4 Configuration 4 1 Safety messages 63 4 2 Overview 63 4 2 1 Basic configuration 64 4 2 2 Advanced configuration 64 4 3 Antenna 64 4 4 Tank geometry 66 4 4 1 Advanced tank geometry config...

Page 7: ... handheld communicator 87 5 4 5 Level configuration example 87 6Section 6 Maintenance and Troubleshooting 6 1 Overview 89 6 2 Safety messages 89 6 2 1 Warnings 89 6 3 HART maintenance and troubleshooting 89 6 3 1 Troubleshooting table 90 6 3 2 Field upgrades 90 6 3 3 Connection via Sensor Bus Port 91 AAppendix A Reference Data A 1 Specifications 93 A 1 1 General 93 A 1 2 Measuring performance 93 A...

Page 8: ... 3 3 Radio Equipment Directive RED 2014 53 EU 109 B 4 Installing equipment in North America 109 B 5 USA 110 B 6 Canada 110 B 7 Europe 111 B 8 International 112 B 9 Brazil 113 B 10China 114 B 11EAC 114 B 11 1 Ex 114 B 12Republic of Korea 114 B 13India 114 B 14Ukraine 115 B 15Additional certifications 115 B 15 1 Republic of Korea EMC 115 B 16Pattern approval 115 B 17ATEX approval drawings 116 B 18FM...

Page 9: ... communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform these procedures Use the equipment only as specified in this manual Failure to do so ...

Page 10: ...nfiguration Commissioning Software functions Configuration parameters Online variables Section 6 Maintenance and Troubleshooting Troubleshooting techniques for the most common operating problems for HART protocol only Appendix A Reference Data Specifications Dimensional Drawings Ordering information for HART protocols Appendix B Product Certifications Intrinsic safety approval information European...

Page 11: ... a complement to a PC or a control system you can monitor level data using one or two analog outputs depending on the particular hardware configuration Measurement principle The level of the product in the tank is measured by radar signals transmitted from the antenna at the tank top After the radar signal is reflected by the product surface the echo is picked up by the antenna As the signal is va...

Page 12: ...ly This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation The Rosemount 5600 generates and uses radio frequency energy If it is not installed and used properly in strict accordance with th...

Page 13: ...c solvents oil water mixtures and acetone r 4 0 10 c Conductive liquids e g water based solutions dilute acids and alkalis r 10 1 Measuring range in ft m 0 10 20 30 40 50 0 10 20 30 40 50 0 10 20 30 40 50 0 10 20 30 40 50 a b c a b c a b c a b c 0 10 20 30 40 50 0 10 20 30 40 50 a b c a b c 3 in cone 6 in process seal 6 in cone 8 in cone 4 in cone 4 in process seal Parabolic 0 0 0 0 33 10 66 20 98...

Page 14: ...lete antenna assembly including the wave guide tube see Wave guide tubes on page 24 which is to be inserted in the transmitter head foot NOTE If you ordered flanges the flanges are typically stored at the bottom of the bigger wooden crate that the transmitter is delivered in They are held in place with bolts and nuts 1 5 Service support If you have reason to believe that your Rosemount 5600 Radar ...

Page 15: ...terial Authorization RMA number Instructions and procedures that are necessary to return goods that were exposed to hazardous substances Spare parts Any substitution of non recognized spare parts may jeopardize safety Repair e g substitution of components etc may also jeopardize safety and is under no circumstances allowed ...

Page 16: ...16 Reference Manual 00809 0100 4024 Rev CA Introduction March 2020 Introduction ...

Page 17: ...fety messages Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol Explosions could result in death or seriou...

Page 18: ... produce excessive surface temperature infrared electromagnetic ionizing radiation or non electrical dangers 6 The product must not be installed in a position where it may be attacked by aggressive substances All externally connected equipment must comply with or have isolation from mains complying with the relevant electrical safety standard As a matter of routine shut off the Model 5600 Radar Le...

Page 19: ... way that allows the microwaves to propagate without disturbance from the tank wall In order to achieve optimum performance you should consider the following recommenda tions Try to avoid obstacles in the radar beam Mount the transmitter away from pipe inlets which cause turbulent conditions Choose as large antenna as possible to ensure maximum antenna gain For best measurement performance it is r...

Page 20: ...r less 3 8 98 11 8 300 6 7 170 Cone 6 in 10 2 260 or less 5 7 146 16 1 410 11 0 280 Cone 8 in 14 6 370 or less 7 6 194 20 6 525 15 8 400 Parabolic 6 3 160 or less 19 7 500 23 6 600 7 9 200 Process seal 4 in 11 8 300 or less 3 9 100 11 8 300 7 9 200 Process seal 6 in 11 8 300 or less 5 9 150 11 8 300 7 9 200 Extended cone 3 in 19 5 495 or less 3 0 75 19 5 495 20 5 520 Extended cone 4 in 19 5 495 or...

Page 21: ...2 3 Free Space Requirements See Table 2 2 Table 2 2 Free Space Requirements A Service space width Antenna Distance in mm All antennas 22 550 B Service space height Antenna Distance in mm Cone Extended cone Flushing cone 25 650 Process seal 31 800 Parabolic 27 700 C Inclination Antenna Maximum angle Cone 1 Process seal 3 Parabolic 3 A B C D ...

Page 22: ...m distance to tank wall 1 Antenna Distance in mm Cone 24 600 Process seal 24 600 Parabolic 24 600 1 Mounting closer to the tank wall may be allowed if reduced accuracy is accepted Table 2 3 Beam Width Angle Antenna Beam width Cone 3 in 25 Cone 4 in Process seal 4 in 21 Cone 6 in Process seal 6 in 18 Cone 8 in 15 Parabolic 10 Table 2 2 Free Space Requirements Beam angle ...

Page 23: ...on page 36 Extended cone installation See Installation requirements for the extended cone antenna on page 48 and Mounting the extended cone antenna on page 45 Table 2 4 Beam Width Distance Antenna Diameter of radiated area at different distances from flange ft m 16 ft 5 m 33 ft 10 m 49 ft 15 m 66 ft 20 m Cone 3 in 7 2 2 2 14 4 4 22 6 7 29 8 9 Cone 4 in Process seal 4 in 6 2 1 9 12 3 7 18 5 6 24 7 ...

Page 24: ...eatures Length 1 57 in 40 mm Process seal For model codes 34S and 36S Distinguishing features a Length 2 93 in 74 5 mm b O ring on the inside Parabolic For model codes 45S and 46S Distinguishing features a Length 2 93 in 74 5 mm b No O ring on the inside Cone antenna with quartz seal Model code option Q with Quartz Seal Distinguishing features a Complete assembly b No loose wave guide tube Not ava...

Page 25: ...er from antenna 2 Mount the flange on top of the cone plate Make sure that the bottom side of the flange is flat and all parts are clean and dry Figure 2 7 Mount the Flange 7 87 200 Dimensions are in inches millimeters 2 76 70 3 in cone 3 66 93 4 in cone 5 55 141 6 in cone 7 44 189 8 in cone 3 74 95 3 in cone 5 91 150 4 in cone 10 24 260 6 in cone 14 57 370 8 in cone Junction box 15 75 400 Antenna...

Page 26: ...re that the nut fits tightly to the flange Figure 2 8 Securing the Flange with the Locking Nut 4 Mount the adapter on top of the sleeve Figure 2 9 Mounting the Adapter 5 Secure the adapter with the locking ring Figure 2 10 Using the Locking Ring to Secure the Adapter Locking ring Adapter O ring Wave guide unit Sleeve Top view of adapter Locking ring ...

Page 27: ...cone antenna on the tank nozzle 7 Tighten with screws and nuts Figure 2 11 Mounting the Flange and Cone Antenna on the Nozzle 8 Insert the wave guide tube into the upper wave guide Make sure the gasket at the lower end of the wave guide tube is in place Figure 2 12 Mount the Transmitter Head Gasket Wave guide tube O ring Upper wave guide ...

Page 28: ...re 2 13 Completed Mechanical Installation 10 Proceed with the electrical installation 2 6 Mounting the cone antenna quartz sealing Figure 2 14 Cone Antenna Dimensions Antennas including tank seal of quartz material are suitable for high pressure applications Protection sleeve 7 87 200 Dimensions are in inches millimeters 2 76 70 3 in cone 3 66 93 4 in cone 5 55 141 6 in cone 7 44 189 8 in cone 3 7...

Page 29: ... locking ring and adapter from antenna 2 Mount the range on top of the cone plate Make sure the bottom side of the flange is flat and all parts are clean and dry Figure 2 15 Mount the Flange 3 Secure the flange and label plate with the locking nut using a spanner with key width 1 6 in 41 mm Make sure the locking nut fits tightly to the flange without any visible gap between the plate and the flang...

Page 30: ...h 2020 Mechanical Installation 4 Mount the adapter on top of the sleeve Figure 2 17 Mounting the Adapter 5 Secure the adapter with the locking ring Figure 2 18 Using the Locking Ring to Secure the Adapter Locking ring Adapter O ring Sleeve Top view of adapter Locking ring ...

Page 31: ...nk flange If the tank flange is not horizontal the performance of the gauge may be negatively impacted 7 Tighten with screws and nuts Figure 2 19 Mount the Flange and Cone Antenna on the Nozzle 8 Before mounting the transmitter head visually verify that the quartz tank seal is undamaged and free from moisture and dirt 9 Place the protection sleeve on the flange ...

Page 32: ...e upper wave guide Maximum allowed spacing is 0 2 in 5 mm Tighten the nut manually or with a wrench using approximately 20 50 Nm torque until it stops on the adapter It is normal that the transmitter head can be rotated a fraction corresponding to the play between the guide pins and the grooves This will not have any negative impact on the performance of the gauge Figure 2 21 Completed Installatio...

Page 33: ... Antenna Dimensions Dimensions are in inches millimeters 2 7 1 Preparations It is important that the tank flange surface is flat The maximum deviation must be within the following specifications as illustrated 7 87 200 21 65 550 4 in process seal 25 59 650 6 in process seal 6 30 160 4 in process seal 8 58 218 6 in process seal d Flange surface tolerance d 0 05 mm ...

Page 34: ...d by Emerson Automation Solutions on top of the nozzle and mount the antenna Note The PTFE gaskets are optimized for use with microwave emitting equipment No other gaskets than Rosemount original may be used for process seal antennas 2 Put the loose flange on top of the antenna Figure 2 23 Placing the Flange on Top of the Antenna d Flange surface tolerance d 0 05 mm ...

Page 35: ...ws carefully to the recommended torque according to Table 2 5 Tighten opposite screws in pair 4 Insert the wave guide tube into the upper wave guide See Figure 2 12 on page 27 5 Mount the transmitter head onto the adapter 6 Tighten the nut and make sure that the transmitter head fits tightly to the antenna Torque Tighten the flange screws to the following torque Table 2 5 Recommended Torque Nm PTF...

Page 36: ...Still Pipe Mount Right Still pipe or bridle pipe mounting is recommended for LPG tanks and other applications where surface conditions may be extremely turbulent By using a pipe foam and turbulence is reduced Accuracy may however be reduced in bridle and still pipe applications 2 8 2 For still pipes The 3 4 and 6 in cone antennas are designed to fit into new or existing still pipes with the corres...

Page 37: ...e In more difficultbridle applications withinlet pipes larger than 2 in or in pipes with severe contamination can be expected the antenna size should be customized to better fit the pipe In this case do the following a Measure the inner diameter of the pipe b Cut the cone antenna so that it fits inside the bridle pipe c Make sure that the gap between the pipe and the antenna is smaller than 0 04 i...

Page 38: ...ipe In addition there may be measurement errors associated with two closely spaced echoes where the gauge will not lock on a single target The relative amplitude of the unwanted modes in a straight cone is proportional to the product of the cone angle and the diameter in the cone opening Therefore measurement error increases as pipe diameter increases since the cone angle is the same for all the c...

Page 39: ...n the same way as a standard cone antenna see Mounting the cone antenna PTFE sealing on page 25 Figure 2 28 Mounting the Antenna and Transmitter Head 2 Make sure that the inclination of the transmitter is less than one degree 1 Figure 2 29 Inclination Less than One Degree Dimensions are in inches millimeters Nut Wave guide tube Protection sleeve Antenna Gasket Adapter Max 1 ...

Page 40: ...mitter head 90 Figure 2 30 Example of Rotating the Transmitter Head to Minimize Disturbing Echoes 2 9 Mounting the parabolic antenna Figure 2 31 Parabolic Antenna Dimensions 2 9 1 Mounting the flange ball 1 The flange should be between 0 24 and 1 18 in 6 and 30 mm thick Make sure the diameter of the hole is 3 78 in 96 mm 90 90 Cover lock 7 87 200 18 11 460 6 4 162 17 36 441 Dimensions are in inche...

Page 41: ...rt the flange ball into the hole Make sure the pin on the side of the flange ball fits into the corresponding recess on the flange Figure 2 33 Put the O ring on the Flange 4 Tighten the nut Make sure the flange ball fits tightly to the flange 5 Secure the nut by tightening the locking screw Figure 2 34 Secure the Nut 50 O96 6 30 R3 Recess 3 78 96 0 24 1 18 6 30 1 97 50 Flange ball O ring Nut Locki...

Page 42: ...or tothe antenna feeder and mountthe five M5 screws that were delivered by Emerson Automation Solutions Figure 2 35 Mounting the Five M5 Screw 2 Tighten the screws 3 Put the two O rings in the grooves on the upper surface of the flange ball Figure 2 36 Placing the Two O rings in the Grooves M5 x 5 Parabolic reflector Antenna feeder O rings x 2 Flange ball ...

Page 43: ...tenna feeder on the flange Mount the washers and nuts Figure 2 37 Mounting Washers and Nuts 5 Tighten the finger nut and the lock nut loosely 6 Place the antenna on the tank nozzle and tighten the flange screws Figure 2 38 Tightening the Flange Screws Tab washer Washer ball Lock washer Finger nut Lock nut Antenna feeder Groove on feeder Flange ...

Page 44: ...on top of the antenna feeder Tighten the adapter nut firmly 10 Insert the wave guide tube into the upper wave guide Figure 2 40 Inserting the Wave Guide Tube into the Upper Wave Guide 11 Carefully mount the Transmitter Head onto the adapter and tighten the upper wave guide nut by hand Make sure that the guide pins on the adapter fits into the holes on the upper wave guide Figure 2 41 Mounting the ...

Page 45: ...enna Note Normally the antenna should be mounted with inclination 0 However in some applications for example solid products a small inclination of the antenna may improve the performance This may also be the case if there are disturbing echoes from objects in the tank Figure 2 43 Folding the Tab Washer over the Lock Nut 2 10 Mounting the extended cone antenna 1 Mount the antenna and transmitter he...

Page 46: ...tension antenna See also Section 4 Configuration for more information about these parameters 2 10 1 Setting the tank connection length TCL To set the tank connection length use one of the following procedures for standard and non standard extended cone antenna Standard extended cone antenna For the 20 in 500 mm extended cone the following TCLext values can be used Table 2 7 Standard Extended Cone ...

Page 47: ...or tank sealing PTFE and Quartz see Table 2 8 Lext the measured length of the extended cone antenna Lantenna the length of the standard cone antenna without extension K a constant related to the antenna inner diameter 2 10 2 Setting the Hold Off distance To set a new Hold Off distance do the following 1 Start the configuration software 2 In the Hold Off New input field type the desired Hold Off di...

Page 48: ...6 Extended Cone Antenna Dimensions Note Other extended cone lengths available upon request Consult factory The extended cone antenna is suitable for tanks with long nozzles or tanks where measurements should be avoided in the region close to the nozzle Hold off H Lext 1 2 in 30 mm 7 87 200 2 76 70 3 in cone 3 66 93 4 in cone 5 55 141 6 in cone 15 angle 19 69 500 15 75 400 Dimensions are in inches ...

Page 49: ...250 mm ANSI 4 in antenna for nozzles higher than 11 8 in 300 mm ANSI 6 in antenna for nozzles higher than 15 8 in 400 mm There are disturbing objects close to the tank opening see Figure 2 48 or There is a rough surface at the inside of the nozzle or there is a height difference between nozzle sides see Figure 2 49 Figure 2 47 Example of a High Nozzle Figure 2 48 Example of Disturbing Objects Clos...

Page 50: ...0mm then the cone may be cut so these minimum dimensions are met Due to the slanting opening of the antenna the direction of the radar beam is slightly changed towards the short end of the antenna opening If objects are present which may cause disturbing radar echoes the antenna should be oriented in such a way that the disturbing objects do not interfere with the radar signal The short side shoul...

Page 51: ... 1 The flange is a part of the antenna assembly and welded to the cone antenna Carefully fit the antenna assembly and appropriate gasket on the tank nozzle Figure 2 52 Mounting the Flushing Cone Antenna on the Nozzle 7 87 200 Dimensions are in inches millimeters 3 66 93 4 in cone 5 55 141 6 in cone 7 44 189 8 in cone 5 12 130 4 in cone 9 45 240 6 in cone 13 98 355 8 in cone 15 75 400 Connection fo...

Page 52: ...ing at the lower end of the wave guide tube is in place Figure 2 53 Inserting the Wave Guide Tube 3 Mount the transmitter head and tighten the nut Check that the guide pins on the adapter enter the corresponding grooves on the upper wave guide Figure 2 54 Mounting the Transmitter Head Wave guide tube O ring Upper wave guide Nut Protection sleeve Guide pins Upper wave guide ...

Page 53: ...n March 2020 Mechanical Installation 4 Connectyour tubing to the antenna for cleaning purging or cooling purposes Use a minimum 0 4 in 10 mm tube or pipe Typical media to use are Nitrogen Air Water Steam Figure 2 55 Connecting Tubing to Antenna Connection for tubing ...

Page 54: ...54 Reference Manual 00809 0100 4024 Rev CA Mechanical Installation March 2020 Mechanical Installation ...

Page 55: ...certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the transmitter cover in explosive atmospheres when the circuit is alive Failure to follow safe installation and servicing guidelines could result in death or serious inj...

Page 56: ...safe applications Digital communication The Rosemount 5600 Series Radar Level Transmitter can be equipped with HART interface and can be either connected EExe or EExi Transmitter junction box The standard version is equipped with two separate junction boxes one non intrinsically safe and one intrinsically safe part There is also an optional version with two non intrinsically safe compartments Figu...

Page 57: ...strument cable 0 5 mm2 AWG 20 for analog outputs and serial communication Use min 0 5 mm2 cable for power supply 3 4 Power supply You can use either DC or AC as the built in power supply has a wide input range The following specification is valid for the power supply 24 240 V DC AC 0 60 Hz 10 W 15 VA There is no voltage selector in the electronics compartment since the transmitter power supply uni...

Page 58: ...ng also serves as electrical safety ground Additional connection to the protective ground terminal of terminal X1 in Junction Box EExe is not recommended except where required according to national code of practice A ground loop with circulating current may occur See Appendix B Product Certifications Figure 3 3 Grounding Connection FM Grounding is accomplished through the conduit pipes 3 6 HART el...

Page 59: ...ble glands If conduit fittings are used no cable shield is used Intrinsically safe junction box EEx i This junction box is for intrinsically safe connections Figure 3 5 Transmitter Terminal Block IS Wiring 1 2 Intrinsically safe HART 4 20 mA primary analog output 3 4 Secondary analog output A Ground terminal for Display Unit Cable shield Connect the shield to the cable glands If conduit fittings a...

Page 60: ... 3 4 Non intrinsically safe Secondary Analog Output A Ground terminal not used Cable shield Connect the shield to the cable glands If conduit fittings are used no cable shield is used 3 6 2 Connecting HART devices Active output internal loop supply For transmitters with active output a handheld terminal or a HART modem can be connected as follows Figure 3 7 Typical Handheld Communicator Active Out...

Page 61: ...ly safe conditions A handheld intrinsically safe communicator can be connected in the hazardous area The HART interface must be connected via a zener barrier in the safe area It is also possible to use an intrinsically safe Ex classed HART interface which has a built in Zener barrier Figure 3 9 Typical Handheld Communicator Connection In Intrinsically Safe Conditions X1 1 2 3 4 Vs Junction box EEx...

Page 62: ...stallation March 2020 Electrical Installation Non intrinsically safe conditions Figure 3 10 Typical Handheld Communicator Connection In Non Intrinsically Safe Conditions Rosemount 5600 Handheld communicator HART interface Analog instrument and or DCS system ...

Page 63: ...ess the configuration parameters and assign them appropriate values In this section you will find the parameters used and how they affect your application The preferred user interface for the configuration is the Rosemount Radar Master software See Safety messages on page 9 Configuration can also be performed using the AMS 375 Field Communicator see Section 5 HART Configuration DeltaV Or others Li...

Page 64: ...standard antennas only The following parameters are used Hold Off Distance The UNZ defines how close to the transmitter s reference point a level value is accepted Normally the Hold Off Distance is set automatically and does not need to be changed However if there are disturbing echoes in the upper part of the tank for example from the tank nozzle you can increase the Hold Off Distance in order to...

Page 65: ... 18 70 475 15 75 400 Cone 3 in Quartz 20 28 515 4 72 120 Cone 4 in Quartz 20 28 515 6 69 170 Cone 6 in Quartz 20 28 515 11 02 280 Cone 8 in Quartz 20 28 515 15 75 400 Pipe with cone PTFE 18 70 475 2 36 60 Pipe with cone Quartz 20 28 515 2 36 60 Parabolic 31 22 793 7 87 200 Process seal 4 in PTFE 22 17 563 7 87 200 Process seal 6 in PTFE 24 53 623 7 87 200 Table 4 2 TCLext for Standard Extended Len...

Page 66: ...ic combination of Tank type and Tank Bottom Type For tank types vertical cylinder and cubical all tank bottom types are valid For tank types horizontal cylinder and spherical the parameter Tank Bottom Type is not used Select Tank Bottom Type flat inclined if the bottom inclination is between 10 and 30 degrees If the inclination is less than 10 degrees but there are disturbing objects on the tank f...

Page 67: ... down to thetank bottom TheMinimum Level Offsetisdefined asthedistancebetweenthezero level Tank Level Reference Point and the minimum accepted level and tank bottom Set the Minimum Level Offset to zero if you use the tank bottom as zero level reference point If the zero level is not defined as the tank bottom and instead is an elevated point as the datum plate you need to define the Minimum Level ...

Page 68: ...Value Enter the range values that correspond to the analog output values 4 and 20 mA You can specify any values as long as the Upper Range Value is above the Lower Range Value If the measured value goes beyond the measurement range the transmitter enters the alarm mode Alarm Mode Choose the desired Alarm Mode The Alarm Mode specifies the analog output state when a measurement error occurs or when ...

Page 69: ...ates analog output in Alarm mode The graphs are valid when Disable Limit Alarm if Out of Range is not set Upper Lower 3 8 mA 22 mA 20 mA 4 mA 20 mA 4 mA 20 mA 4 mA Level Analog Output Analog Output Analog Output Time Time Time Time 20 mA 4 mA Analog Output Time 20 mA 4 mA Analog Output Time Product Level Alarm Mode Low Current Alarm Mode High Current Alarm Mode Freeze Current Alarm Mode Binary Hig...

Page 70: ...n the Rapid Level Changes check box is marked the transmitter can track level changes of up to 8 inch s 200 mm s Turbulent Surface This parameter should be used if the tank shows a turbulent surface The reason for the turbulence might be splash loading agitators mixers or boiling product Normally the waves in a tank are quite small and cause local rapid level changes By setting this parameter the ...

Page 71: ...nds provides sufficient accuracy Enter the following parameters Tank Diameter and the length if it is a horizontal tank Volume Offset Use this parameter if you do not want zero volume and zero level to match for example if you want to include volume below the zero level Strapping table Enter levels and corresponding volumes starting at the bottom of the tank These figures can typically be obtained...

Page 72: ... the transmitter When the surface is passing by a disturbing object the transmitter can measure with a higher reliability when the position of the object is registered Use a spectrum plot to find the disturbance echoes Remember to update it several times to get the whole picture of disturbance echoes in the tank Do not base the false echo registration on only one updated spectrum plot See Figure 4...

Page 73: ...ho may not be sufficient Furthermore the ATP table can be used to remove influence for the tank nozzle or a still pipe inlet at the top of the tank The Hold Off Distance UNZ can also be used to manage such cases Do not create noise thresholds around echoes which are already registered as interfering echoes The general amplitude threshold is the lower limit of the noise threshold table See Figure 4...

Page 74: ...74 Reference Manual 00809 0100 4024 Rev CA Configuration March 2020 Configuration Figure 4 4 Noise Threshold Figure 4 5 False Echoes ...

Page 75: ...e checkbox marked as default Set this parameter in Advanced Service If Empty Tank Handling is set to automatic the choice of Tank Bottom Type controls the setting of Bottom Echo Visible For Tank Bottom Type flat the Bottom Echo Visible parameter is always set If the Empty tank Handling function is not set to automatic the Bottom Echo Visibleparameter issetmanually foralltanktypes However theTankBo...

Page 76: ... the transmitter starts searching for the surface at the last known position and gradually increases the width of the search region until the surface is found If this variable is not set the transmitter searches through the whole tank This parameter may typically be used for tanks with turbulent conditions Slow Search Speed If the surface echo is lost the transmitter starts to search around the la...

Page 77: ...ause the transmitter to select an invalid echo as the surface echo Double Bounce Possible Some radar waves are reflected against the tank roof and back to the surface before they are detected by the transmitter Normally these signals have a low amplitude and are therefore neglected by the transmitter For spherical and horizontal cylinder tanks in some cases the amplitude may be strong enough to le...

Page 78: ...kes the transmitter react quickly to level changes but the level value can be somewhat jumpy Activate Jump Filter If the surface echo is lost and a new surface echo is found the Jump Filter tells the transmitter to wait for some time before it jumps to the new echo During that time the new echo has to be a valid echo TheJump Filter does not use the Distance Filter Factor and can be used in paralle...

Page 79: ...performing an operation preceded by this symbol 5 2 Overview The Rosemount 5600 Radar Level Transmitter uses AMS Suite as a configuration tool See www emerson com ams for more information on configuring the Rosemount 5600 Radar Level transmitter Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous l...

Page 80: ...is where you can log measured data and other relevant data Use the Advanced setup support for your more difficult applications 5 3 1 Installation The program on the CD will automatically start and suggest an installation of the Radar Master software You will need to restart your PC prior to running the Radar Master program Note For Windows 2000 and Windows XP you need to set the Serial Port buffer...

Page 81: ...81 Reference Manual 00809 0100 4024 Rev CA HART Configuration March 2020 HART Configuration Figure 5 1 Online vs Offline Connection to Device ...

Page 82: ...ion Icons Wizard Guided setup including the basic configuration settings such as the HART Tag Antenna Type Tank Geometry Variable assignments Volume etc General Here you configure the Units settings to work with HART Tag and descriptors etc Figure 5 3 General Configuration Wizard General Antenna Geometry Environment Volume Output Echo Tuning Advanced ...

Page 83: ... you to configure Antenna Type set the Geometry settings for the tank Environment settings and Volume if applicable Figure 5 4 Radar Master Tank Configuration Output This is the Icon that handles the Analog Outputs and Variable assignments as wellas Temperature sensor configuration Figure 5 5 Output Configuration ...

Page 84: ...e echoes setting Noise Thresholds etc Figure 5 6 Radar Master Echo Tuning Advanced This icon gives you access to advanced configuration functions Many are automatically set based on Tank Geometry and Environment settings but for some tough applications the user can manually edit the settings if needed Examples are Surface echo tracking functions Empty tank handling Filtering etc ...

Page 85: ... explosive atmosphere Connect Communicator leads at any termination point in the signal loop To enable communication a resistance of at least 250 ohms must be present between the Communicator loop connection and the power supply Do not use inductive based transient protectors with the Rosemount 5600 Series When using a handheld Communicator any configuration changes made must be sent to the transm...

Page 86: ...Code 4 1 Start Code 1 2 Start Code 2 1 Sw Boot 2 Sw Appl 1 Reset To Factory Settings 2 D A Trim Calibrate Analog Out 1 3 D A Trim Calibrate Analog Out 2 4 Sw Options 1 Measure Units 2 Guided Setup 3 Tank 4 Output Manufacturer Mode Tag Tag Descriptor Message Date Revisions Universal Revision Field Dev Revision Software Revision Poll Addr Num of req preams Distance Offset Lower null zone Calibration...

Page 87: ...h the transmitter Use the loop connection ports on the rear panel of the HART Communicator The connections are non polarized Do not make connections to the serial port or NiCad recharger pack in an explosive atmosphere 5 4 4 Using a handheld communicator Note Remember when using a handheld communicator you must send the data before configuration changes will take effect 5 4 5 Level configuration e...

Page 88: ...Height When setting the Reference Transmitter Height keep in mind that this value is used for all measurements performed by the Rosemount 5600 Setting PV 4 and 20 mA Points When setting the range values it is possible to enter the values directly or to use actual values Note The primary variable must be set to level factory default HART Comm 1 3 1 HART Comm 1 3 3 3 HART Comm 1 3 4 1 ...

Page 89: ...cess connections are in good working order Always deal with the most likely checkpoints first 6 2 1 Warnings 6 3 HART maintenance and troubleshooting If you suspect malfunction despite the absence of any diagnostic messages on the HART Communicator display and other configuration tools follow the procedures described here to verify that transmitter hardware and process connections are in good work...

Page 90: ... and communication protocol of the housing Figure 6 1 Example of the Rosemount 5600 Transmitter Head Label and Antenna Label Symptoms Action No level reading Check the power supply Check the cables for serial data communication Incorrect level reading Check the transmitter calibration Check that the transmitter has not locked on an interfering object Check that the mechanical installation is corre...

Page 91: ...ndard Rosemount Radar Master For more information about this Sensor Bus port please see the online help in the Radar Master software or contact your local Rosemount representative Note For Windows 2000 and Windows XP you need to set the Serial Port buffer as instructed below 1 Right click on My Computer and choose Properties 2 Choose the tab Hardware 3 Click on the button Device Manager 4 Navigate...

Page 92: ...92 Reference Manual 00809 0100 4024 Rev CA Maintenance and Troubleshooting March 2020 Maintenance and Troubleshooting ...

Page 93: ...Temperature stability 500 ppm of measured distance within the ambient temperature range Repeatability 0 04 in 1 mm Measuring range 0 164 ft 0 50 m Update time 100 ms Processors 32 bit Floating DSP A 1 3 Configuration PC remote configuration Rosemount Radar Master Powerful and Interactive Windows based configuration tool Recommended PC hardware specification 1 GHz processor 128 Mb Ram Operating sys...

Page 94: ...Certifications on page 109 Range 4 20 mA Alarm level Standard Low 3 8 mA High 22 mA or freeze NAMUR NE43 High 22 50 mA Rosemount Low 3 75 mA Accuracy 300 A at 4 mA 600 A at 20 mA Resolution 0 5 A 0 003 Linearity 0 01 Temperature drift 28 ppm F 50 ppm C Output impedance 10 M Voltage compliance 7 30 V passive output External loop resistance 700 passive output with 24 V external supply 300 active out...

Page 95: ... 1 Antenna Material and O ring Selection Applicable Not Applicable Cone antenna Process seal antenna Extended cone antenna Cone with integrated flushing connection Parabolic antenna Material Stainless steel 316L Hastelloy C22 Titanium Gr1 Gr2 Tantalum Monel 400 PTFE Tank Seal PTFE Quartz O Rings Viton Kalrez EPDM Buna N 1 See Figure A 2 Figure A 3 Figure A 4 Figure A 5 and Figure A 6 for specifica...

Page 96: ...matic class corrosion class IEC 68 2 1 IEC 60068 2 52 test KB severity 2 Ingress protection IP66 IP 67 and NEMA 4 Vibration IEC 721 3 4 class 4M4 UV protection ISO 4892 2 Electromagnetic compatibility EN61326 1 1997 incl A1 1998 and A2 2001 Immunity 50081 2 Emission 50081 1 Lightning protection EN61326 EN61000 4 5 IEC801 5 level 2 kV Power supply fluctuation IEC 92 Part 504 sec 3 5 1 See Figure A ...

Page 97: ... on O ring selection See Table A 2 and Figure A 1 on page 95 7 87 200 2 76 70 3 in cone 3 66 93 4 in cone 5 55 141 6 in cone 7 44 169 8 in cone 3 74 95 3 in cone 5 91 150 4 in cone 10 24 260 6 in cone 14 57 370 8 in cone 15 75 400 1 2 3 1 2 3 4 4 73 psig at 392 F 5 bar at 200 C 15 psig at 392 F 1 0 bar at 200 C Pressure psig bar Process Temperature F C Cone PTFE tank seal 392 200 212 100 15 1 0 14...

Page 98: ...r at 40 C 29 psig at 40 F 2 bar at 40 C 7 87 200 21 65 550 4 in process seal 25 59 650 6 in process seal 6 30 160 4 in process seal 8 58 218 6 in process seal Area for marking Ds 1 Di 1 Dh 1 D 1 5 5 3 45 20 F 1 Table A 3 Dimensions for Stainless Steel Flange and Galvanized Carbon Steel Dimensions are in inches millimeters Flange Di D Dh Ds F ANSI 4 inch Class 150 3 78 96 9 02 229 7 52 191 0 87 22 ...

Page 99: ...re rating depends on O ring selection See Table A 2 and Figure A 1 on page 95 Note Other extended cone lengths available upon request Consult factory 7 87 200 2 76 70 3 in Cone 3 66 93 4 in Cone 5 55 141 6 in Cone 15 Angle 19 69 500 15 75 400 1 2 3 1 2 3 4 4 73 psig at 392 F 5 bar at 200 C 15 psig at 392 F 1 0 bar at 200 C Process Temperature F C Cone PTFE tank seal 392 200 212 100 15 1 0 145 10 3...

Page 100: ...es millimeters Note Pressure rating may be lower depending on flange selection Minimum maximum flange temperature rating depends on O ring selection See Table A 2 and Figure A 1 on page 95 7 87 200 3 66 93 4 in cone 5 55 141 6 in cone 7 44 189 8 in cone 5 12 130 4 in cone 9 45 240 6 in cone 13 98 355 8 in cone 15 75 400 Connection for tubing Maximum 145 psig at 392 F 10bar at 200 C See Table A 9 o...

Page 101: ...nless Steel Flange Dimensions are in inches millimeters 1 2 3 1 2 3 7 87 200 18 11 460 6 4 162 17 36 441 Pressure psig bar Process Temperature F C 145 psig at 392 F 10 bar at 200 C 0 2 9 0 2 392 200 40 40 145 10 73 5 2 9 psig at 392 F 0 2 bar at 200 C 2 9 psig at 392 F 0 2 bar at 200 C 2 9 0 2 32 0 45S Clamped version low pressure 46S Welded version high pressure ...

Page 102: ...ation Passive Output 5B 1 4 20 mA with HART communication Passive Output Intrinsically Safe Circuit 5C 4 20 mA with HART communication Active Output 5D 1 4 20 mA with HART communication Active Output Intrinsically Safe Circuit Code Secondary output 0 None 1 4 20 mA Passive Output 2 1 4 20 mA Passive Output Intrinsically Safe Circuit 3 4 20 mA Active Output 4 1 4 20 mA Active Output Intrinsically S...

Page 103: ...2 Longer lead time consult factory 26T 6 in DN150 nozzles Titanium Gr 1 2 Longer lead time consult factory 28T 8 in DN200 nozzles Titanium Gr 1 2 Longer lead time consult factory 23M 3 in DN80 nozzles Monel 400 Longer lead time consult factory 24M 4 in DN100 nozzles Monel 400 Longer lead time consult factory 26M 6 in DN150 nozzles Monel 400 Longer lead time consult factory 28M 8 in DN200 nozzles M...

Page 104: ...le Code Process connection Note NF None Customer to supply flange per dimensions on Figure A 3 XX Special process connection Consult factory Code Stainless steel flange CA 4 in ANSI Class 150 DA 6 in ANSI Class 150 JA DN100 PN16 KA DN150 PN16 Code Options Q8 Material Traceability Certification per EN 10204 3 1 B Typical model number Selected code from Table A 4 on page 102 34S P N JA Table A 7 Par...

Page 105: ...dering Information Code Antenna size Antenna material Note 73S 3 in DN80 nozzles SST 316L Standard length 20 inch 500 mm 74S 4 in DN100 nozzles SST 316L Standard length 20 inch 500 mm 76S 6 in DN150 nozzles SST 316L Standard length 20 inch 500 mm 7XX Customer specific extended cone or material Consult factory Code Tank seal P PTFE Q Quartz Code O ring material V Viton K Kalrez 6375 E EPDM B Buna N...

Page 106: ...enna Note CL 4 in ANSI Class 150 Max 101 psig at 392 F 7 bar at 200 C DL 6 in ANSI Class 150 Max 145 psig at 392 F 10 bar at 200 C FL 8 in ANSI Class 150 Max 145 psig at 392 F 10 bar at 200 C JL DN100 PN16 Max 72 psig at 392 F 5 bar at 200 C KL DN150 PN16 Max 87 psig at 392 F 6 bar at 200 C LL DN200 PN16 Max 87 psig at 392 F 6 bar at 200 C Code Options Q8 Material Traceability Certification per EN...

Page 107: ...0 N E 24S P V NR ATEX approval passive HART primary output and no display unit Basic Volume calculation Antenna is a 4 inch Cone SST with PTFE Seal and Viton O rings No options 5601 U E5 P 7A 2 N V 94S P K CL C1 FM approval no display unit and a secondary 4 20mA passive IS output Volume table with up to 100 points 4 inch cone antenna with integrated cleaning PTFE seal and kalrez O rings for high t...

Page 108: ...s 150 According to ANSI B16 5 SST 316L 05600 1811 0431 ANSI 4 inch Class 300 According to ANSI B16 5 SST 316L 05600 1811 0611 ANSI 6 inch Class 150 According to ANSI B16 5 SST 316L 05600 1811 0811 ANSI 8 inch Class 150 According to ANSI B16 5 SST 316L 05600 1810 0231 DN50 PN40 According to EN 1092 1 EN 1 4404 2 05600 1810 0311 DN80 PN16 According to EN 1092 1 EN 1 4404 2 05600 1810 0331 DN80 PN40 ...

Page 109: ... Emerson com Rosemount B 2 Ordinary Location Certification As standard the transmitter has been examined and tested to determine that the design meets the basic electrical mechanical and fire protection requirements by a nationally recognized test laboratory NRTL asaccredited by theFederal Occupational Safety and Health Administration OSHA B 3 Telecommunication compliance B 3 1 FCC This device com...

Page 110: ... surface should only be cleaned with a damp cloth 2 WARNING Theapparatusenclosurecontainsaluminum and is considered to constitute a potential risk of ignition by impact or friction Care must be taken into account during installation and use to prevent impact or friction 3 To maintain ingress protection ratings IP66 IP67 the Type 4X rating and Class II III ratings thread sealant is required for cab...

Page 111: ...S Primary Outputs II 2 1 GD Ex db eb ib ia IIC T6 Ga Gb 40 C to 70 C Ex tb IIIC T85 C Db IP65 IS Outputs Display alt with Non IS Primary Outputs II 1 1 2 GD Ex db ib ia IIC T6 Ga Gb 40 C to 70 C Ex tb IIIC T85 C Db IP65 Specific Conditions for Safe Use X 1 As light alloys may be used as the enclosure or other parts they may be at the accessible surface of this equipment in the event of rare incide...

Page 112: ...ry Secondary Ex db eb IIC T6 Ga Gb 40 C to 70 C Ex tb IIIC T85 C Db IP65 IS Outputs Primary Secondary and Display alt with Non IS Primary Outputs Ex db eb ib ia IIC T6 Ga Gb 40 C to 70 C Ex tb IIIC T85 C Db IP65 IS Outputs Display alt with Non IS Primary Outputs Ex db eb ia IIC T6 Ga Gb 40 C to 70 C Ex tb IIIC T85 C Db IP65 Specific Conditions for Safe Use X 1 As light alloys may be used as the en...

Page 113: ...ance L R ratio of the cableconnected to the connectors X17 and X18 must not exceed the following values B 9 Brazil E2 INMETRO Flameproof 5600 Series Transmitter Certificate UL BR 18 0034X Standards ABNT NBR IEC 60079 0 2013 ABNT IEC 60079 1 2016 ABNT IEC 60079 7 2008 ABNT IEC 60079 11 2013 ABNT IEC 60079 26 2016 ABNT NBR IEC 60079 31 2014 Markings Ex db eb IIC T6 Ga Gb 40 C Tamb 70 C Ex db eb ib i...

Page 114: ...11 EAC TR CU 020 2011 Electromagnetic Compatibility of Technical Products TR CU 032 2013 On safety of equipment and vessels under pressure Certificate RU С US АД07 В 00770 19 B 11 1 Ex TR CU 012 2011 On safety of equipment intended for use in explosive atmospheres EM Technical Regulations Customs Union EAC Flameproof Certificate RU C SE AA87 B 00143 Markings 5600 Series Transmitter Ga Gb Ex d e II...

Page 115: ...ficate for Specific Conditions B 15 Additional certifications Certificate Z 65 16 417 Application TÜV tested and approved by DIBt for overfill prevention according to the German WHG regulations B 15 1 Republic of Korea EMC Certificate KCC REM ERN RTGDISP2210DUX 2210 Display Unit Certificate KCC REM ERN RTGDISP2210DUX B 16 Pattern approval GOST Belarus Certificate RB 03 07 2765 16 GOST Kazakhstan C...

Page 116: ...SSUED BY APPROVED BY WEEK WEEK PRODUCT CODE DOC TYPE FILE TITLE DWG NO ISSUE SHEET SCALE 1 ST ANGLE FINISH UNLESS OTHERWISE STATED The copyright ownership of this document is and will remain ours The document must not be used without our authorization or brought to the knowledge of a third party Contravention will be prosecuted Rosemount Tank Radar AB Sweden ALL DIMENSIONS ARE IN MILLIMETRES TOLER...

Page 117: ...sed without our authorization or brought to the knowledge of a third party Contravention will be prosecuted Rosemount Tank Radar AB Sweden ALL DIMENSIONS ARE IN MILLIMETRES TOLERANCES UNLESS OTHERWISE STATED GU MK 0210 PRO 5600 GP HN 2 OrCAD 9150074 935 9150074 935 0210 INSTALLATION DRAWING EL For installation of SCS ATEX 3 1 1 approved apparatus EEX e EEX i 1 2 3 4 5 6 INTR SAFE EEx ib ia SECONDA...

Page 118: ...Product Certifications March 2020 Reference Manual 00809 0100 4024 Rev CA Product Certifications 118 B 18 FM approval drawings ...

Page 119: ...Product Certifications 119 Product Certifications March 2020 Reference Manual 00809 0100 4024 Rev CA ...

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Page 122: ...Product Certifications March 2020 Reference Manual 00809 0100 4024 Rev CA Product Certifications 122 ...

Page 123: ...85 Cone Antenna Extended Mounting 45 PTFE Sealing Mounting 25 28 Configuration 63 Advanced 67 Basic Tank Geometry 66 Connections and Hardware HART Communicator 87 Customized Noise Threshold Table 73 D Distance Filter Factor 78 Distance Offset 67 Disturbance Echo Handling 71 Customized Noise Threshold table 73 General Amplitude Threshold 73 Registration of False Echoes 73 Double Bounce Offset 78 Do...

Page 124: ...ting Level 1 6 70 Solid Products 70 Turbulent Surface 70 Process Seal Antenna Mounting 33 PTFE Sealing Mounting 25 28 R Radar Master 80 Rapid Level Changes 70 Registration of False Echoes 73 S Safety Messages 9 17 Sensor Mounting Level 1 6 70 Service Spare Parts 15 Support 14 Setting the Loop to Manual HART Communicator 87 Show Negative Values as Zero 67 Slow Search 76 Speed 76 Solid Products 70 S...

Page 125: ...125 Reference Manual 00809 0100 4024 Rev CA Index March 2020 Index Strapping Table 71 ...

Page 126: ...126 Reference Manual 00809 0100 4024 Rev CA Index March 2020 Index ...

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Page 128: ...tzerland 41 0 41 768 6111 41 0 41 768 6300 RFQ RMD RCC Emerson com Asia Pacific Regional Office Emerson Automation Solutions 1 Pandan Crescent Singapore 128461 65 6777 8211 65 6777 0947 Enquiries AP Emerson com Middle East and Africa Regional Office Emerson Automation Solutions Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 RFQ RMTMEA E...

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