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Emerson Rosemount 3308, Reference Manual

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Emerson Rosemount 3308 Reference Manual Download Page 35

Reference Manual 

00809-XXXX-4811, Rev AA
February 2012

Rosemount 3308

www.rosemount.com

PRELIMINARY

Section 4

Installation

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Installation Procedure   . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3
Before You Install  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4
Mounting Considerations   . . . . . . . . . . . . . . . . . . . . . . . . . page 4-5
Mechanical Installation   . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-11

SAFETY MESSAGES

Procedures and instructions in this section may require special precautions to 
ensure the safety of the personnel performing the operations. Information that 
raises potential safety issues is indicated by a warning symbol (

). Please 

refer to the following safety messages before performing an operation 
preceded by this symbol.

Failure to follow safe installation and servicing guidelines could result in death or 
serious injury:

Make sure only qualified personnel perform the installation.

Use the equipment only as specified in this manual. Failure to do so may impair the 
protection provided by the equipment.

Do not perform any service other than those contained in this manual unless you are 
qualified.

Explosions could result in death or serious injury:

Installation of this transmitter in an explosive environment must be in accordance with the 
appropriate local, national, and international standards, codes, and practices. Please review 
the Product Certifications section for any restrictions associated with a safe installation.

Verify that the operating environment of the transmitter is consistent with the appropriate 
hazardous locations certifications.

Before connecting a HART-based communicator in an explosive atmosphere, make sure 
the instruments in the loop are installed in accordance with intrinsically safe or 
non-incendive field wiring practices.

In an Explosion-proof/Flameproof installation, do not remove the transmitter cover when 
power is applied to the unit.

Process leaks could result in death or serious injury:

Make sure that the transmitter is handled carefully. If the Process Seal is damaged, gas 
might escape from the tank if the transmitter head is removed from the probe.

• Do not remove the transmitter while in operation

• Install device prior to process start-up

Summary of Contents for Rosemount 3308

Page 1: ...www rosemount com Reference Manual 00809 XXXX 4811 Rev AA February 2012 PRELIMINARY Rosemount 3308 Wireless Guided Wave Radar Level Transmitter ...

Page 2: ...PRELIMINARY ...

Page 3: ...7 00 p m CST North American Response Center 1 800 654 7768 24 hours a day Equipment service needs International 1 952 906 8888 The products described in this document are NOT designed for nuclear qualified applications Using non nuclear qualified products in applications that require nuclear qualified hardware or products may cause inaccurate readings For information on Rosemount nuclear qualified...

Page 4: ...s Each Power Module contains two C size primary lithium thionyl chloride batteries Each battery contains approximately 2 5 grams of lithium for a total of 5 grams in each pack Under normal conditions the battery materials are self contained and are not reactive as long as the batteries and the pack integrity are maintained Care should be taken to prevent thermal electrical or mechanical damage Con...

Page 5: ...ansmitter 2 10 Probe Selection Guide 2 11 Transition Zones 2 12 Service Support 2 13 Product Recycling Disposal 2 13 SECTION 3 Wireless Configuration Safety Messages 3 1 Warnings 3 1 Wireless Considerations 3 2 General 3 2 Mechanical 3 3 Electrical 3 4 Power Module Installation 3 5 Device Configuration 3 6 Device Network Configuration 3 6 AMS 3 7 Field Communicator 3 7 Fast Key Sequences 3 7 Remov...

Page 6: ...guration 5 6 Configuration using a Field Communicator 5 8 Basic Configuration 5 9 Transmitter Variables 5 9 Measurement Units 5 9 Tank Height 5 9 Probe Length 5 9 Probe Type 5 10 Product Dielectric 5 10 Vapor Dielectric 5 10 Measurement Mode 5 11 Probe Angle 5 11 Maximum Upper Product Thickness 5 11 Display 5 11 Volume Configuration 5 13 Transmitter Variables 5 13 Volume Units 5 13 Tank Type 5 13 ...

Page 7: ...ting the Measurement Signal 7 3 Interface Measurements for Semi Transparent Bottom Products 7 5 High Level Rates 7 7 Interface Measurements with Fully Immersed Probes 7 8 Service 7 9 Level and Distance Calibration 7 9 Disturbances at the Top of the Tank 7 10 Amplitude Threshold Settings 7 12 Logging Measurement Data 7 14 Saving the Transmitter Configuration 7 15 Removing the Transmitter Head 7 17 ...

Page 8: ...Reference Manual 00809 XXXX 4811 Rev AA February 2012 Rosemount 3308 TOC 4 PRELIMINARY ...

Page 9: ... serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a HART b...

Page 10: ...ectrical installation Section 4 Installation Mounting considerations Mechanical installation Electrical installation Section 5 Start Up Commissioning Configuration instructions Configuration using the HART Communicator Configuration using the RCT software Section 6 Operation and Maintenance Display functionality Error messages Alarm and write protection Section 7 Service and Troubleshooting Advanc...

Page 11: ...ss material to which the product was last exposed Emerson Process Management Instrument and Valves Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substances PRODUCT RECYCLING DISPOSAL Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national leg...

Page 12: ...Reference Manual 00809 XXXX 4811 Rev AA February 2012 Rosemount 3308 1 4 PRELIMINARY ...

Page 13: ...on of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Please review the Product Certifications section for any restrictions associated with a safe installation Before connecting a Field Communicator in an explosive atmosphere make sure that the instruments are installed in accordance with intrins...

Page 14: ...d diagnostics of the transmitter Simple and easy installation practices currently being used for robust installations Smart Wireless delivers innovative wireless solutions for level measurement and overall transmitter performance Self organizing network delivers information rich data with 99 data reliability and establishes a highly stable network Smart Wireless capabilities extend the full benefi...

Page 15: ...t is a key parameter for measurement performance A high dielectric constant of the media gives better reflection and a longer measuring range A calm surface gives better reflection than a turbulent surface Figure 2 1 Measurement Principle APPLICATION EXAMPLES The Rosemount 3308 transmitter is suited for aggregate total level measurements on most liquids semi liquids and liquid liquid interfaces Gu...

Page 16: ...semount 3308 2 4 PRELIMINARY Boiling conditions with vapor and turbulence For these applications the Coaxial probe is particularly suitable Bridle applications The Rosemount 3308 transmitter is well suited for bridle applications such as distillation columns ...

Page 17: ...semount 3308 transmitter is a good choice for underground tanks since it is installed on the tank top with the radar pulse concentrated near the probe It can be equipped with probes that are unaffected by high and narrow openings or nearby objects Small ammonia NGL and LPG tanks Guided wave radar technology is a good choice for reliable measurements in small ammonia NGL and LPG tanks ...

Page 18: ... communication is restricted to digital since current is fixed to the 4 mA minimum value The transmitter can be connected to display Rosemount 751 Field Signal Indicator or it can be equipped with an integral display The transmitter can easily be configured by using the AMS suite software or by using a Field Communicator A PC with the Radar Configuration Tool software can also be used for configur...

Page 19: ... product must be known The Radar Configuration Tools software has a built in dielectric constant calculator to assist users in determining the dielectric constant of the upper product The dielectric constant of the upper product must have a lower dielectric constant than the lower product in order to have a distinct reflection The difference between the dielectric constants for the two products mu...

Page 20: ... 3308 2 8 PRELIMINARY Emulsion Layers Sometimes there is an emulsion layer mix of the products between the two products which depending on its characteristics will affect interface measurements Please consult factory for guidelines on how to handle emulsion layers ...

Page 21: ...probe is anchored If the probe can move within 1 ft 30 cm away from any object such as an agitator during operation then probe tie down is recommended In order to stabilize the probe for side forces it is possible to hang a weight at the probe end flexible probes only or fix guide the probe to the tank bottom Tank Shape The guided wave radar transmitter is insensitive to the tank shape Since the r...

Page 22: ...omagnetic pulse which is guided by the probe There are different probe types available for various applications Flexible Twin Lead Rigid Single Lead Flexible Single Lead and Coaxial Figure 2 4 Transmitter components Radar Electronics Probe Dual Compartment Housing Threaded Process Connections Flanged Process Connections BSP G NPT C o a x i a l F l e x i b l e T w i n L e a d w i t h w e i g h t R ...

Page 23: ...am and liquid measurement NR AD AD NR NR Clean liquids G G G G G Liquid with dielectric 2 5 G AD AD AD 3 NR Coating liquids NR NR NR AD AD Viscous liquids NR AD AD AD G Crystallizing liquids NR NR NR AD AD Solids Powders NR NR NR AD AD Fibrous liquids NR NR NR G G Tank Environment Considerations Probe is close 12 in 30 cm to tank wall disturbing objects G AD AD NR NR High turbulence G G AD G AD Tu...

Page 24: ...ries depending on probe type and product Figure 2 5 illustrates how the measuring range is related to the Transition Zones Figure 2 5 Transition Zones NOTE The measurement accuracy is reduced in the Transition Zones It may even be impossible to make any measurements at all in those regions Therefore the alarm limit points should be configured outside the Transition Zones 4mA 20mA Upper Transition ...

Page 25: ...C size primary lithium thionyl chloride batteries Primary lithium batteries charged or discharged are regulated during transportation by the U S Department of Transportation They are also covered by IATA International Air Transport Association ICAO International Civil Aviation Organization and ARD European Ground Transportation of Dangerous Goods It is the responsibility of the shipper to ensure c...

Page 26: ...Reference Manual 00809 XXXX 4811 Rev AA February 2012 Rosemount 3308 2 14 PRELIMINARY ...

Page 27: ...allation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Please review the Product Certifications section for any restrictions associated with a safe installation Before connecting a Field Communicator in an explosive atmosphere make sure that the instruments are installed in accordance with i...

Page 28: ...PBKKF into the 3308 transmitter to power the device Wireless devices should also be powered up in order of proximity from the Gateway beginning with the closest This will result in a simpler and faster network installation Enable Active Advertising on the Gateway to ensure that new devices join the network faster For more information see the Gateway Product Manual Document Number 00809 0200 4420 A...

Page 29: ...icator connections are located on the terminal block The correct DD for the available protocol should be selected Refer to Figure 3 3 for instructions on connecting the Field Communicator to the Rosemount 3308 Figure 3 3 Field Communicator Connection Diagram Mechanical Location When choosing an installation location and position take into account access to the transmitter for easy Power Module rep...

Page 30: ...tains approximately 2 5 grams of lithium for a total of 5 grams in each Power Module Under normal conditions the battery materials are self contained and are not reactive as long as the batteries and the Power Module are maintained Care should be taken to prevent thermal electrical or mechanical damage Contacts should be protected to prevent premature discharge Use caution when handling the power ...

Page 31: ...y be damaged if dropped from heights in excess of 20 ft 6 m 2 Close the housing cover and tighten to site or safety specifications Always ensure a proper seal by installing the electronics housing covers so that metal touches metal but do not over tighten 3 Position the antenna such that it is vertical either straight up or straight down as shown in Figure 3 5 The antenna should be approximately 3...

Page 32: ...ick the device icon then choose the Configure Setup tab or right click and select Configure Setup Configure the device settings using the Direct Connection menu When configuring with the Gateway double click the device icon then choose the Configure Setup tab or right click and select Configure Setup Configure the device settings using the Wireless Connection menu DEVICE NETWORK CONFIGURATION To c...

Page 33: ... POWER MODULE If doing a bench top configuration after the sensor and network have been configured remove the Power Module and replace the transmitter cover The Power Module should be inserted only when the device is ready for commissioning P N 00753 9200 2410 COMM terminals Function Key Sequence Menu Items Join Device to Network 2 1 2 Network ID Set Join Key Function Key Sequence Menu Items Devic...

Page 34: ...Reference Manual 00809 XXXX 4811 Rev AA February 2012 Rosemount 3308 3 8 PRELIMINARY ...

Page 35: ... those contained in this manual unless you are qualified Explosions could result in death or serious injury Installation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Please review the Product Certifications section for any restrictions associated with a safe installation Verify that the ope...

Page 36: ...trostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including in...

Page 37: ...DURE Follow these steps for proper installation Review Installation Considerations see page 4 5 Mount the transmitter see page 4 11 Make sure covers and cable conduit connections are tight Power Up the transmitter Configure the transmitter see page 5 1 Verify measurements Set the Write Protection Switch ...

Page 38: ...esult in damage to the electronic components Do not remove the electronic boards from the Rosemount 3308 transmitter NOTE To ensure long life for your radar transmitter and to comply with hazardous location installation requirements tighten covers on both sides of the electronics housing Software write protect Security write protection prevents unauthorized access to configuration data through a F...

Page 39: ...ic mounting requirements vessel characteristics and process characteristics Process Connection The Rosemount 3308 transmitter has a threaded connection for easy mounting on the tank roof It can also be mounted on a nozzle by using different flanges Threaded Connection Figure 4 1 Mounting on tank roof using threaded connection Mounting on tank roof Mounting in threaded pipe ...

Page 40: ...t the Top of the Tank on page 7 10 Amplitude Threshold adjustments may also be needed in this case NOTE Except for the Coaxial Probe the probe must not be in contact with the nozzle Table 4 1 Minimum nozzle diameter D1 D2 and maximum nozzle height H inch mm H D2 min diameter with Upper Null Zone adjustment H UNZ D1 min diameter Rigid Twin Lead Flexible Twin Lead Coaxial Single Lead Flexible Single...

Page 41: ...ngle lead probe performance in non metallic tanks the probe must be mounted with a metal flange or screwed in to a metal sheet d 8 in 200 mm if the threaded version is used Figure 4 3 Mounting in non metallic tanks Avoid introducing EMI environment near the tank Installation in metallic tank is recommended Metal flange Ø 2 in DN50 Metal sheet Ø 8 in 200 mm ...

Page 42: ...mmended that flexible probes are installed in by pass pipes Rigid Single Lead Pipe diameter Ø 2 in 50 mm Inlet pipe diameter N Ø L 12 in 300 mm Flexible Single Lead Pipe diameter Ø 4 in 100 mm Note For smaller pipes please consult factory Make sure that the probe is at the center of the Still pipe by for example using a centering disc Note It is not recommended that flexible probes are installed i...

Page 43: ...obstruction noise might appear in the level signal Therefore the following minimum clearance according to the table below must be maintained Figure 4 5 Free Space Requirement Table 4 2 Recommended minimum free space L to tank wall or other objects in the tank Table 4 3 Recommended minimum free space L to tank wall or other objects in the tank for Single Lead probes L Coaxial Flexible Twin 0 in 0 m...

Page 44: ...uidelines should be considered when mounting the transmitter Do not mount close to inlet pipes Do not mount close to agitators If the probe can move to within 12 in 30 cm away from an agitator a probe tie down is recommended If the probe tends to sway due to turbulent conditions in the tank the probe should be anchored to the tank bottom Avoid mounting close to heating coils Make sure that the noz...

Page 45: ...rther information Figure 4 7 Threaded tank connection 1 For tank connections with BSP G threads place a gasket on top of the tank flange or use a sealant on the threads of the tank connection 2 Lower the transmitter and probe into the tank 3 Screw the adapter into the process connection 4 Loosen the nut that connects the transmitter housing to the probe slightly 5 Rotate the transmitter housing so...

Page 46: ...fully to prevent damage to the coating Transmitter head Gasket Flange Tank flange Nut Probe Bolts The transmitter is delivered with head flange and probe assembled into one unit If for some reason these parts have been disassembled mount the transmitter as described below 1 Place a gasket on top of the tank flange 2 Mount the flange on the probe and tighten the flange nut 3 Mount the transmitter h...

Page 47: ...required probe length to be inserted into the weight 2 Loosen the Allen screws 3 Slide the weight upwards as much as needed in order to cut the probe 4 Cut the probe The minimum probe length is 3 33 ft 1 m If necessary remove a spacer to make room for the weight 5 Slide the weight down to the required cable length 6 Tighten the screws 7 Update the transmitter configuration to the new probe length ...

Page 48: ... 3 Move the centering piece 4 Cut the rod inside the tube Make sure that the rod is fixed with the centering piece while cutting Pipes longer than 49 in 1250 mm can be shortened by as much as 23 6 in 600 mm Pipes shorter than 49 in 1250 mm can be cut as long as the remaining length is not less than 15 7 in 400 mm 5 Update the transmitter configuration to the new probe length see Probe Length on pa...

Page 49: ...ied can be attached to the weight in a threaded M8x14 hole at the end of the weight Attach the ring to a suitable anchoring point Flexible Twin Single Lead probe with weight and magnet A magnet customer supplied can be fastened in a threaded M8x14 hole at the end of the weight The probe can then be guided by placing a suitable metal plate beneath the magnet Coaxial probe fixed to the tank wall The...

Page 50: ...O BE ADDED Flexible Single Lead probe The probe rope itself can be used for anchoring Pull the probe rope through a suitable anchoring point e g a welded eye and fasten it with two clamps The length of the loop will add to the transition zone The location of the clamps will determine the beginning of the transition zone The probe length should be configured as the length from the underside of the ...

Page 51: ...red probes 1 Mount the centering disc at the end of the weight 2 Make sure that the tab washer is properly inserted in the centering disc 3 Fasten the centering disc with the bolt 4 Secure the bolt by folding the tab washer Centering disc Weight Bolt Tab washer Tab washer 1 Mount the centering disc at the end of the probe 2 Fasten the disc by inserting the split pin through the bushing and the pro...

Page 52: ...cal illustration Figure 4 10 LCD Rotation If the LCD pins are inadvertently removed from the interface board carefully re insert the pins before snapping the LCD display back into place Retrofitting If an existing transmitter with no display flat electronics cover is to be retrofitted with a new display order spare part number 00753 9004 0001 This kit contains an extended aluminum cover with an LC...

Page 53: ...at may affect many types of readout devices If the signal appears noisy or erratic grounding at a single point may solve the problem Grounding of the electronics enclosure should be done in accordance with local and national installation codes Grounding is accomplished through the process connection using the internal or external case grounding terminal How to Ground the Device Procedure to be add...

Page 54: ...Reference Manual 00809 XXXX 4811 Rev AA February 2012 Rosemount 3308 4 20 PRELIMINARY ...

Page 55: ...t in death or serious injury Installation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Please review the Product Certifications section for any restrictions associated with a safe installation Before connecting a Field Communicator in an explosive atmosphere ensure the instruments are insta...

Page 56: ...m the Gateway on the Setup Network Settings page on the Gateway s integrated web server shown in Figure 5 1 Figure 5 1 Gateway Network Settings AMS Right click on the Rosemount 3308 transmitter and select Configure When the menu opens select Join Device to Network and complete the method to enter the Network ID and Join Key Field Communicator Connect the field communicator leads to the COMM termin...

Page 57: ...s setting the tank geometry parameters For interface measurements the dielectric constant of the top liquid must also be given For some applications with heavy vapor the vapor dielectric must be given as well Figure 5 3 Tank Geometry Figure 5 4 Upper Reference Point For the different tank connections the Upper Reference Point is located at the underside of the threaded adapter or at the underside ...

Page 58: ...2 7 for further information on dielectric constants If the dielectric constant of the lower product is significantly smaller than the dielectric constant of water you may need to make special adjustments See section Interface Measurements for Semi Transparent Bottom Products on page 7 5 for further information For level measurements the Upper Product Dielectric parameter corresponds to the actual ...

Page 59: ...of the tank Such problems may occur if there are disturbing objects close to the probe By setting the Upper Null Zone the measuring range is reduced See Section 7 Disturbances at the Top of the Tank for further information NOTE Measurements are not performed within the Upper Null Zone Probe angle If the transmitter is not mounted vertically the angle from the vertical position must be given ...

Page 60: ...t Horizontal Bullet Sphere None Strapping Table Use a strapping table if a standard tank type does not provide sufficient accuracy Use most of the strapping points in regions where the tank shape is non linear A maximum of 10 points can be added to the strapping table Figure 5 5 Strapping points Actual tank bottom may look like this Using only 3 strapping points results in a level to volume profil...

Page 61: ...ical Bullet Vertical Bullet tanks are specified by Diameter and Height The volume calculation model for this tank type assumes that the radius of the bullet end is equal to the Diameter 2 Horizontal Bullet Horizontal Bullets are specified by Diameter and Height The volume calculation model for this tank type assumes that the radius of the bullet end is equal to the Diameter 2 Sphere Spherical tank...

Page 62: ...figure the Rosemount 3308 transmitter by using a Field Communicator A HART Communicator may also be used For information on all the capabilities refer to the Field Communicator Product Manual Document No 00809 0100 4276 Figure 5 7 The Field Communicator Function Key Navigation Keys Alphanumeric Keys Backlight adjustment key Tab Key Enter Key Replace with 475 ...

Page 63: ...he distance from the Upper Reference Point to the bottom of the tank see Figure 5 3 on page 5 3 When setting the Tank Height keep in mind that this value is used for all level measurements performed by the Rosemount 3308 transmitter The Tank Height must be set in linear level units such as feet or meters regardless of primary variable assignment Probe Length The probe length is the distance from t...

Page 64: ...ielectric constant of the product is used for setting the appropriate signal amplitude thresholds see Section 7 Service and Troubleshooting for more information on amplitude threshold settings Normally this parameter does not need to be changed for level measurements However for some products measurement performance can be optimized by setting the proper product dielectric constant The AMS Suite s...

Page 65: ...ed for a fully immersed probe Probe Angle Enter the angle between the probe and the vertical line The default value is equal to zero Do not change this value if the transmitter is mounted with the probe along the vertical line which is normally the case Maximum Upper Product Thickness For interface measurements the Maximum Upper Product Thickness parameter may be used in special cases when the die...

Page 66: ...11 Rev AA February 2012 Rosemount 3308 5 12 PRELIMINARY Figure 5 8 Range Values Upper Range Value URV Upper Transition Zone Product Level Interface Level Lower Transition Zone Lower Range Value LRV Upper Reference Point Range 0 100 ...

Page 67: ...iable is Level choose None for Tank Type If your tank does not correspond to any of the above tank shapes select Strap Table Tank Dimensions If a standard tank type was chosen enter the diameter and height of the tank See Volume Configuration on page 5 6 for information on how to specify tank dimensions Strapping Table If tank type Strapping Table was chosen enter how many entries you will use and...

Page 68: ...ance for a full listing of error codes and other LCD messages Press the Diagnostic button to display the TAG Device ID Network ID Network Join Status and Device Status screens Figure 5 9 Network Connection LCD Display Messages Field Communicator Verification For HART Wireless transmitter communication a Rosemount 3308 DD is required To obtain the latest DD visit the Emerson Process Management Easy...

Page 69: ...twork and be seen on the Gateway s integrated web interface Figure 5 10 Smart Wireless Gateway Explorer Status Page Verification with AMS Wireless Configurator When the device has joined the network it will appear in the Wireless Configurator window as illustrated in Figure 5 11 For HART Wireless transmitter communication a 3308A DD is required To obtain the latest DD visit the Emerson Process Man...

Page 70: ... verify the correct configuration of the Network ID and Join Key and that Active Advertising has been enabled on the Smart Wireless Gateway The Network ID and Join Key in the device must match the Network ID and Join Key of the Gateway Reference the instructions given on page 5 2 for information on configuring the Network ID and Join Key of the Rosemount 3308 ...

Page 71: ...nstallation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Please review the Product Certifications section for any restrictions associated with a safe installation Before connecting a Field Communicator in an explosive atmosphere ensure the instruments are installed in accordance with intrin...

Page 72: ...he Rosemount 3308 All Segments On used to visually determine if there are any bad segments on the LCD Device Identification used to determine Device Type Device Information Tag user entered tag which is 8 characters long will not display if all characters are blank PV Screen Measurement of mapped Primary Variable default is XX X X X X X X X X X x x x x x x x x x 702 W I r e l s A b c d e f g h s n...

Page 73: ...agnostic Button Screen Sequence Detailed diagnostic information can be obtained by removing the display cover of the Rosemount 3308 transmitter and momentarily depressing the DIAG button The LCD will display the diagnostic screens as shown below Press the Diagnostic button to display the TAG Device ID Network ID Network Join Status and Device Status screens The following five screens will display ...

Page 74: ...e ID Diagnostic Button Screen 3 Network ID Diagnostic Button Screen 4 the device has joined a network and has been fully configured and has multiple parents Also see Network Connection Status Screens on page 6 5 Diagnostic Button Screen 5 voltage reading at the Power Module terminals Also see A b c d e f g h i d X X X X X X X X n e t w k 13 0 5 I D n e t w k O K S u p l y 7 2 1 v o l t s ...

Page 75: ...he wireless network Diagnostic Button Screen 4 1 the device is still in the process of being activated Diagnostic Button Screen 4 2 the device has just started Diagnostic Button Screen 4 3 the device has just started to join the network Diagnostic Button Screen 4 4 the device is in a disconnected state and requires a Force Join command to join the network Diagnostic Button Screen 4 5 the device is...

Page 76: ...Button Screen 4 7 the device is connected to the network but is in a quarantined state Diagnostic Button Screen 4 8 the device is joined and operational but is running with limited bandwidth for sending periodic data Diagnostic Button Screen 4 9 the device has joined a network and has been fully configured and has multiple parents n e t w k N E G O T n e t w k c o n e c t n e t w k L I M O P n e t...

Page 77: ...mended operating range if this is a self operated device the power module should be replaced for line powered devices the supply voltage should be increased Diagnostic Button Screen 8 the device cannot retrieve information from the radio in the device the device may still be operational and publishing HART data Diagnostic Button Screen 9 configuration of the transmitter is invalid such that critic...

Page 78: ...er has failed and valid readings from that probe are no longer possible check the probe and probe wiring connections check additional status for more detailed information of the failure source Diagnostic Button Screen 11 the device has not yet received all of the requested wireless bandwidth needed to operate as configured Diagnostic Button Screen 12 the device has not yet received all of the requ...

Page 79: ...ns Figure 6 2 AMS Device Manager Overview Screen Alert Conditions Device Alert Configuration Alert Levels The Rosemount 3308 provides 4 user configurable alerts HI HI HI LO LO LO explain all and add image Alert Setup There are three methods that can be used to set up these alerts using AMS Wireless Configurator or a field communicator Add methods ...

Page 80: ...hould be protected to prevent premature discharge Use caution when handling the power module it may be damaged if dropped from heights in excess of 20 ft 6 m Battery hazards remain when cells are discharged Environmental Considerations As with any battery local environmental rules and regulations should be consulted for proper management of spent batteries If no specific requirements exist recycli...

Page 81: ... transmitter cover when power is applied to the unit Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manu...

Page 82: ...ank Height to the distance from the tank bottom to the desired Upper Reference Point 2 Add the distance between the Upper Reference Point and the Transmitter Reference Point to the Calibration Offset value that is stored in the transmitter database With the HART Communicator the Calibration Offset is available as HART Fast Key sequence 1 4 5 5 In Radar Configuration Tool RCT the Calibration Offset...

Page 83: ...as a reference at level measurements P2 Product surface This pulse is caused by a reflection on the product surface In Measurement Mode Interface when Immersed Probe however P2 indicates the interface since the surface of the upper product is ignored P3 Interface or probe end This pulse is caused by reflection on the interface between an upper product and a bottom product with a relatively high di...

Page 84: ...f plots to log Figure 7 3 Disk logging Waveform plot The Read Plot Interval entry field specifies the time interval between plots that are saved to disk For example type 10 if you want the waveform plot to be updated every ten minutes Number of plots to log specifies the maximum number of plot files that will be stored The default value is 100 Click the Start Disk Logging button to start the log M...

Page 85: ...e signals Guidelines for amplitude threshold settings The amplitude threshold T3 should be approximately 50 of the interface signal amplitude Threshold T3 should not be less than 3 If possible T3 should be higher than T2 You can use the RCT software or a Field Communicator to change the amplitude thresholds For the Field Communicator use the HART command 1 4 5 3 See also Amplitude Threshold Settin...

Page 86: ...nterface between the upper and lower products is not detected in this case By adjusting amplitude threshold T3 the peak at the interface between the upper and lower products is detected as illustrated in Figure 7 5 Figure 7 5 After changing the amplitude threshold the transmitter detects the interface The amplitude threshold is adjusted below the peak to allow the interface peak to be detected ...

Page 87: ... Field Communicator to change the Damping value For the HART Communicator use the key sequence 1 3 5 In the RCT software open the Setup Output tab and enter the desired Damping value The Damping parameter determines how quickly the transmitter responds to level changes and how robust the measurement signal is against noise Technically a damping value of 10 means that in 10 seconds the output from ...

Page 88: ...ace The Measurement Mode parameter is available via the HART command 1 3 3 4 Choose the Interface when Immersed Probe option Measurement mode Interface when Immersed Probe can also be activated in the RCT software 1 Open the Setup window 2 Select the Tank Config tab 3 Choose Measurement Mode Interface when Immersed Probe 4 Click the Send Page button NOTE Do not use Measurement Mode Interface when ...

Page 89: ...Distance calibration 1 Measure the actual distance between the Upper Reference Point and the product surface 2 Adjust the Calibration Offset so that the Distance measured by the transmitter corresponds to the actual distance The Calibration Offset parameter is available via HART command 1 4 5 5 or RCT open the Advanced section in the Project Bar and choose Device Commands Basics Set Calibration Of...

Page 90: ...n 0 1 6 ft 0 0 5 m below the Upper Reference Point 2 Start the Radar Configuration Tools RCT 3 Choose the Device Commands option from the View menu 4 Open the Details folder 5 Click the Trim Near Zone option 6 Select the Update option and click the OK button NOTE The Trim Near Zone function should only be used for reducing impact from constant disturbances It is not suitable for occasional disturb...

Page 91: ...Setup icon in the RCT workspace Project Bar 3 Choose the Tank Config tab in the Setup window 4 Click the Receive Page button 5 Type the desired value in the Upper Null Zone field 6 Click the Send Page button Now the Upper Null Zone is stored in the transmitter memory Figure 7 8 Upper Null Zone Figure 7 9 Identifying the Upper Null Zone in the RCT Waveform Plot Tank Height Upper Null Zone Product L...

Page 92: ...necessary to adjust the threshold values The Radar Configuration Tool RCT has a plot function allowing you to view the reflections along the probe If the amplitude threshold is too high the product level is not detected as illustrated in Figure 7 10 Figure 7 10 Example 1 amplitude threshold T2 is too high If there are disturbing objects in the tank the threshold must be carefully set in order to a...

Page 93: ...lick the Set Nominal Thresholds option The thresholds T2 and T3 should be set to about 50 of the measured signal amplitude for the product surface and the interface peaks respectively NOTE Amplitude thresholds should not be set to values less than 3 NOTE Check that the dielectric constant parameter setting is reasonably close to the actual dielectric constant value of the upper product before chan...

Page 94: ...n and enter the maximum number of files to be stored The Counter is used to limit the amount of data stored on the hard disk Each time the maximum number of entries in a log file is reached the current log file is saved and a new file is created This procedure continues up to the maximum number of files given by the Counter value The file size is limited to 60 000 entries which can easily be handl...

Page 95: ... can be distributed for service purposes To save the current transmitter setup do the following 1 Click the Setup icon in the RCT workspace or choose the Setup option from the View menu to open the Setup window 2 Click the right mouse button and choose the Receive All option or from the Setup menu choose the Receive All option Alternatively you can use the Receive Page option on each individual pa...

Page 96: ...se for backup or service purposes and it is also possible to download a backup database to the transmitter To save configuration data in the Memory Map window 1 Start the RCT program 2 Choose the View Memory option or click the Memory Map icon in the RCT workspace Advanced section at the left side of the workspace window 3 Choose the All EE option from the drop down list 4 Click the Receive button...

Page 97: ... 3 Make sure that the upper surface of the Process Seal is clean and the spring loaded pin at the center of the Process Seal is properly inserted the pin should move back when pushed into the hole 4 Attach the protection plug to the Process Seal Nut Process Seal Put the protection plug here FLANGE VERSION NOTE Do not remove the Process Seal from the adapter Nut Process Seal Adapter THREADED VERSIO...

Page 98: ...at the center of the Process Seal is properly inserted 4 Mount the transmitter head on the new probe 5 Fasten the nut again 6 If the new probe is not of the same type as the old one update the transmitter configuration by setting the Probe Type parameter to the appropriate value HART Fast Key sequence 1 3 2 3 or RCT Setup Tank Config 7 Measure the probe length and enter the measured value HART Fas...

Page 99: ...onfigured with correct probe type the reference pulse P1 is below amplitude threshold T4 If not adjust T4 to an appropriate value The reference pulse is not detected The tank is full The transmitter is configured with wrong probe type Amplitude Threshold T1 is not correct Check the product level Check that correct probe type is configured Check Amplitude Threshold T1 Level accuracy seems off Confi...

Page 100: ... if the problem persists RAM failure was detected during startup test LCD error code 00001 The transmitter performs an immediate reset Contact Rosemount service department FPROM failure was detected during startup test The transmitter performs an immediate reset Contact Rosemount service department Waveform acquisition failure LCD error code 00006 This error is probably caused by hardware failure ...

Page 101: ...ound Possible cause Reference pulse immersed in high dielectric liquid Wrong threshold level T1 Hardware error View the waveform plot and check amplitude threshold T1 Check that the tank is not overfull No level pulse is found Possible cause Wrong threshold level T2 Liquid level in Transition Zone or below probe end View the waveform plot and check amplitude threshold T2 Interface pulse not found ...

Page 102: ...Reference Manual 00809 XXXX 4811 Rev AA February 2012 Rosemount 3308 7 22 PRELIMINARY ...

Page 103: ...ruary 2012 Rosemount 3308 www rosemount com PRELIMINARY Appendix A Reference Data Functional Specification page A 2 Performance Specification page A 5 Physical Specification page A 8 Dimensional Drawings page A 13 Ordering Information page A 14 ...

Page 104: ... emersonprocess com AMS for further information or or DeltaV or any other DD Device Description compatible host systems Notes DTM compliant with version 1 2 of the FDT DTM specification is also available supporting configuration in for instance Yokogawa Fieldmate PRM E H FieldCare and PactWare To communicate using RCT or AMS Device Manager a HART modem is required The HART modem is available as an...

Page 105: ...n is available up to Class 150 PN 16 Flange Connection Rating See Table A 2 for the conditions used for flange strength calculations Interface Measurements Considerations The Rosemount 3308 is a good choice for measuring the interface of oil and water or other liquids with significant dielectric differences It is also possible to measure interfaces with a Rosemount 3308 in applications where the p...

Page 106: ...uoroelastomer FKM 5 15 302 150 Ethylene Propylene EPDM 40 40 266 130 Perfluoroelastomer FFKM 14 10 302 150 Nitrile butadiene 31 35 230 110 Table A 2 Conditions used for flange strength calculations Bolting material Gasket Flange material Hub material ASME ANSI SST SA193 B8M Class 2 Soft 1a with min thickness 1 6 mm SST A182 Gr F316L and EN 10222 5 1 4404 SST SA479M 316L and EN 10272 1 4404 EN JIS ...

Page 107: ...Heavy coating or contamination on the probe should be avoided since it can reduce measuring range and might cause erroneous level readings Note See Table A 5 on page A 7 for the measuring range when using the Remote Housing Interface Measuring Range Target applications include interfaces between oil oil like and water and water like liquids with a low 3 upper product dielectric constant and a high...

Page 108: ...nt errors In viscous or sticky applications periodic cleaning may be required For viscous or sticky applications it is important to choose a suitable probe see Table A 6 on page A 7 Bridging Heavy coating that results in product bridging across the two probes for twin lead versions or between the pipe and the inner rod for coaxial probes will cause erroneous level readings and must be prevented Si...

Page 109: ... 4 20 mA set points are recommended to be configured between the transition zones within the measuring range Rigid Single Lead Flexible Single Lead Coaxial Rigid Twin Lead Flexible Twin Lead Maximum Measuring Range TO BE ADDED Minimum Dielectric Constant Rigid Single Lead Flexible Single Lead Coaxial Rigid Twin Lead Flexible Twin Lead Maximum Measuring Range TO BE ADDED Minimum Dielectric Constant...

Page 110: ...r NPT or BSP G threads Certain models of flanged Alloy and PTFE covered probes have a tank connection design with a protective flange plate of the same material as the probe and with a backing flange in 316L EN 1 4404 The protective flange plate prevents the backing flange from being exposed to the tank atmosphere See Dimensional Drawings on page 13 Flange Dimensions Follows ASME B 16 5 JIS B2220 ...

Page 111: ... 22 lb at 9 8 ft 3 Nm 0 1 kg at 3 m Rigid Single Lead 4 4 ft lbf 0 44 lb at 9 8 ft 6 Nm 0 2 kg at 3 m Maximum Recommended Nozzle Height 4 in 10 cm nozzle diameter For coaxial probes there are no restrictions Minimum Clearance See Table A 7 on page A 11 Other Mechanical Considerations To get best possible performance the following must be considered before installing the transmitter Inlets should b...

Page 112: ...a centering disc the same diameter as the chamber if the probe length 3 3 ft 1 m See Probe Type in Chamber Considerations on page A 11 and Centering Discs on page A 11 for which probe and disc to use For additional information see the Rosemount 9901 Chamber for Process Level Instrumentation Product Data Sheet Document Number 00813 0100 4601 Existing Chamber A Rosemount 3308 transmitter is the perf...

Page 113: ...pipe wall centering discs are available for rigid single flexible single and flexible twin lead probes The disc is attached to the end of the probe Discs are made of stainless steel Alloy C 276 Alloy 400 or PTFE See Table A 9 for Dimension D Table A 10 shows which centering disc diameter to choose for a particular pipe D Coaxial Rigid Twin Lead Flexible Twin Lead Rigid Single Lead Flexible Single ...

Page 114: ...s an approximate value actual length should be verified Displacer 8 in 203 mm Magnetrol spring operated 3 3 Lengths vary depending on model SG and rating and should be verified Displacer between 7 8 in 195 mm to 15 in 383 mm Others spring operated 2 Displacer 19 7 in 500 mm Disc Size Actual Disc Diameter 2 in 1 8 in 45 mm 3 in 2 7 in 68 mm 4 in 3 6 in 92 mm 6 in 5 55 in 141 mm 8 in 7 40 in 188 mm ...

Page 115: ...r 249C 3 3 Flange with recessed face 5 69 144 5 0 94 23 8 1 13 28 6 0 19 4 8 3 37 85 7 8 4 75 120 65 Masoneilan 2 7 51 191 0 1 54 39 0 1 30 33 0 0 24 6 0 4 02 102 0 8 5 87 149 0 D B1 G Raised Face Recessed Face K D Outside diameter B1 Flange thickness with gasket surface B2 Flange thickness without gasket surface F B1 B2 Gasket surface thickness G Gasket surface diameter Bolts Number of Bolts K Bo...

Page 116: ...C Chemical T Tank Gauging M Marine Signal Output Standard Standard X WirelessHART Special N None 1 Measurement Type Standard Standard 2 Level and Interface Transmitter Expanded 1 Level or Interface Transmitter interface available for fully submerged probe Special 9 Spare Process Seal Probe Housing Material Standard Standard D Wireless PlantWeb housing Aluminum Expanded E Wireless PlantWeb housing ...

Page 117: ...ard V Fluoroelastomer FKM E Ethylene Propylene K Perfluoroelastomer FFKM B Nitrile butadiene Expanded F FVMQ Fluorosilicon Special X Special O ring N None 3 Probe Type Process Connection Probe Lengths Standard Standard 1A Rigid Twin Lead Min 1 ft 4 in 0 4 m Max 9 ft 10 in 3 m 2A Flexible Twin Lead with weight Min 1 ft 4 in 0 4 m Max 32 ft 10 in 10 m 5A Flexible Single Lead Ø 0 16 in 4 mm Min 1 ft ...

Page 118: ...nection Size ANSI EN JIS Standard Standard 5 1 in Threaded connections and Tri Clamp only 2 2 in DN50 50A 3 3 in DN80 80A 4 4 in DN100 100A Expanded 1 1 in Threaded connections only 6 6 in DN150 150A 8 8 in DN200 200A P Proprietary flanges Special X Special N None 2 Process Connection Rating Standard Standard NN For use with non flange process connection type 2 ANSI Ratings AA ASME B16 5 Class 150...

Page 119: ...nges Proprietary Flanges M Masoneilan Proprietary 316 SST Torque Tube Flange P Fisher Proprietary 316 SST for 249B cages Torque Tube Flange Q Fisher Proprietary 316 SST for 249C cages Torque Tube Flange C Tri Clamp X Special 0 None 2 Expanded Flange Faces T Ring Type Joint RTJ Flange V DIN 2513 Form V13 Flange I DIN 2513 Form R13 Flange D DIN 2512 Form F Flange Product Certifications Standard Stan...

Page 120: ... Special Quality Assurance Standard Standard Q4 Calibration Data Certificate Quality Traceability Certification Standard Standard Q8 Material Traceability Certification per EN 10204 3 1 Welding Procedure Qualification Expanded Q66 Welding Procedure Qualification Record Documentation Special Certifications Expanded QG GOST Certification Materials Certification MR0175 Standard Standard Q15 NACE Mate...

Page 121: ...ard Standard S2 2 in Centering Disc S3 3 in Centering Disc S4 4 in Centering Disc P2 2 in Centering Disc PTFE P3 3 in Centering Disc PTFE P4 4 in Centering Disc PTFE Expanded S6 6 in Centering Disc S8 8 in Centering Disc P6 6 in Centering Disc PTFE P8 8 in Centering Disc PTFE Remote Housing Mounting Expanded B1 3 2 ft 1 m Remote Housing Mounting Cable and Bracket B2 6 5 ft 2 m Remote Housing Mount...

Page 122: ...300 1655 0004 Kit 6 in Centering Disc SST Rigid Single 5 55 in 141 mm 03300 1655 0005 Kit 8 in Centering Disc SST Rigid Single 7 40 in 188 mm 03300 1655 0009 Kit 6 in Centering Disc PTFE Rigid Single 5 55 in 141 mm 03300 1655 0010 Kit 8 in Centering Disc PTFE Rigid Single 7 40 in 188 mm 03300 1655 1004 Kit 6 in Centering Disc SST Single Twin Flex Lead 5 55 in 141 mm 03300 1655 1005 Kit 8 in Center...

Page 123: ...cations certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices In an Explosion proof Flameproof installation do not remove the transmitter cover when power is applied to the unit Failure to follow safe installation and servicing guidelines...

Page 124: ...he main power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures mu...

Page 125: ...ree Space 4 9 H HART Communicator 5 8 Heating Coils 2 9 Heating coils 4 10 High Level Rates 7 7 I Immersed Probe 7 8 Installation flange connection 4 6 Free Space 4 9 mounting considerations 4 5 mounting position 4 10 procedure 4 3 shortening the probe 4 13 Still pipes 4 8 threaded connection 4 5 Interface 2 7 fully immersed probes 7 8 low dielectric constants 7 5 L Level and Distance Calibration ...

Page 126: ...apes 5 7 Tank Type 5 6 5 13 Temperature Limits A 2 Threaded connection 4 5 Threshold Settings 7 12 Time Domain Reflectometry 2 3 Transition Zones 2 12 Transmitter Head removing 7 17 Transmitter housing 2 10 Transmitter Reference Point 7 2 Transmitter Variables 5 13 Tri loop 2 6 Trim Near Zone 7 10 Troubleshooting 7 19 Turbulent conditions 4 10 U UNZ 4 6 7 10 Upper Null Zone 4 6 5 5 7 10 Upper Refe...

Page 127: ...PRELIMINARY ...

Page 128: ...t All other marks are the property of their respective owners Standard Terms and Conditions of Sale can be found at www rosemount com terms_of_sale Emerson Process Management Rosemount Measurement 8200 Market Boulevard Chanhassen MN 55317 USA Tel USA 1 800 999 9307 Tel International 1 952 906 8888 Fax 1 952 906 8889 Emerson Process Management Blegistrasse 23 P O Box 1046 CH 6341 Baar Switzerland T...

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