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Emerson Rosemount 3051S Series Reference Manual Download Page 191

Reference Manual 

00809-0100-4801, Rev FA
October 2010

A-43

Rosemount 3051S Series

Remote Meter Terminal Blocks

PlantWeb Housing 7-Position Remote Communications Terminal 
Block Assembly

03151-9006-0101

Junction Box Remote Communications Standard Terminal Block 
Assembly

03151-9000-1010

Junction Box Remote Communications Transient Terminal Block 
Assembly

03151-9000-1011

Covers

Aluminum Electronics Cover; Cover and O-ring

03151-9030-0001

316L SST Electronics Cover; Cover and O-ring

03151-9030-0002

Housing Miscellaneous

External Ground Screw Assembly (Option D4): Screw, clamp, 
washer

03151-9060-0001

Housing V-Seal for both PlantWeb and Junction Box housings

03151-9061-0001

Flanges

Part Number

Differential Coplanar Flange
Nickel-plated Carbon Steel

03151-9200-0025

316 SST

03151-9200-0022

Cast C-276

03151-9200-0023

Cast Alloy 400

03151-9200-0024

Gage/Absolute Coplanar Flange
Nickel-plated Carbon Steel

03151-9200-1025

316 SST

03151-9200-1022

Cast C-276

03151-9200-1023

Cast Alloy 400

03151-9200-1024

Coplanar Flange Alignment Screw (package of 12)

03151-9202-0001

Traditional Flange
316 SST

03151-9203-0002

Cast C-276

03151-9203-0003

Cast Alloy 400

03151-9203-0004

Level Flange, Vertical Mount
2 in., Class 150, SST

03151-9205-0221

2 in., Class 300, SST

03151-9205-0222

3 in., Class 150, SST

03151-9205-0231

3 in., Class 300, SST

03151-9205-0232

DIN, DN 50, PN 40

03151-9205-1002

DIN, DN 80, PN 40

03151-9205-1012

Flange Adapter Kits 
(Each kit contains adapters, bolts, and O-ring for one DP transmitter or two GP/AP 
transmitters.)

Differential Flange Adapter Kits

CS Bolts, Glass Filled PTFE O-Rings
SST Adapters

03031-1300-0002

Cast C-276 Adapters

03031-1300-0003

Cast Alloy 400 Adapters

03031-1300-0004

Ni Plated CS Adapters

03031-1300-0005

SST Bolts, Glass Filled PTFE O-Rings
SST Adapters

03031-1300-0012

Cast C-276 Adapters

03031-1300-0013

Cast Alloy 400 Adapters

03031-1300-0014

Ni Plated CS Adapters

03031-1300-0015

CS Bolts, Graphite PTFE O-Rings
SST Adapters

03031-1300-0102

Cast C-276 Adapters

03031-1300-0103

Summary of Contents for Rosemount 3051S Series

Page 1: ...www rosemount com Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series Scalable Pressure Flow and Level Solution with HART Protocol ...

Page 2: ......

Page 3: ...ing and order related questions United States 1 800 999 9307 7 00 am to 7 00 pm CST Asia Pacific 65 777 8211 Europe Middle East Africa 49 8153 9390 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of these areas contact your local Emerson Process Management representative The products described in this document are NOT designed for nuclear qual...

Page 4: ......

Page 5: ...Process Connections 2 11 Consider Housing Rotation 2 12 Configure Security and Alarm 2 13 Connect Wiring and Power Up 2 16 Remote Display Wiring and Power Up 2 18 Quick Connect Wiring 2 20 Conduit Electrical Connector Wiring Option GE or GM 2 21 Grounding 2 21 Installing the LCD Display 2 21 Rosemount 305 306 and 304 Manifolds 2 22 Rosemount 305 Integral Manifold Installation Procedure 2 23 Rosemo...

Page 6: ...13 Set Process Variable Units 3 13 Set Output Transfer function 3 13 Rerange 3 14 Damping 3 16 LCD Display 3 17 Detailed Setup 3 18 Failure Mode Alarm and Saturation 3 18 Alarm and Saturation Level Configuration 3 19 Alarm and Saturation Levels for Burst Mode 3 19 Alarm and Saturation Values for Multidrop Mode 3 20 Alarm Level Verification 3 20 Process Alerts 3 20 Scaled Variable Configuration 3 2...

Page 7: ...ades 4 15 Labeling 4 15 Upgrading Electronics 4 15 SECTION 5 Troubleshooting Overview 5 1 Safety Messages 5 1 Warnings 5 1 Disassembly Procedures 5 3 Remove from Service 5 3 Remove Terminal Block 5 3 Remove Interface Assembly 5 4 Remove the SuperModule from the Housing 5 4 Reassembly Procedures 5 5 Attach SuperModule to PlantWeb or Junction Box Housing 5 5 Install Interface Assembly in the PlantWe...

Page 8: ...Log 7 28 Process Alerts 7 29 Overview 7 29 Pressure Alerts 7 29 Temperature Alerts 7 30 Service Alerts 7 31 Overview 7 31 Device Diagnostics 7 32 Overview 7 32 mA Output Diagnostic 7 33 Transmitter Power Consumption 7 33 Smart Wireless THUM Adapter Configuration 7 33 Overview 7 33 Installation and Commissioning 7 34 Rosemount 333 Hart Tri Loop Configuration 7 34 Overview 7 34 Installation and Comm...

Page 9: ... Minimum Span Limits A 7 Overpressure Limits A 9 Static Pressure Limits A 9 Burst Pressure Limits A 9 Temperature Limits A 10 Humidity Limits A 11 Turn On Time A 11 Volumetric Displacement A 11 Damping A 11 Failure Mode Alarm A 11 Physical Specifications A 12 Safety Certified Transmitter Failure Values A 12 Electrical Connections A 12 Process Connections A 12 Process Wetted Parts A 12 Non Wetted P...

Page 10: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series TOC 6 ...

Page 11: ...figuration parameters and online variables is also included Section 4 Operation and Maintenance contains operation and maintenance techniques Section 5 Troubleshooting provides troubleshooting techniques for the most common operating problems Section 6 Safety Instrumented Systems contains identification commissioning maintenance and operations information for the 3051S SIS Safety Transmitter Secti...

Page 12: ...osemount 3051S HART Diagnostics Transmitter Rosemount 300S Scalable Housing Kits Kits are available for all models of 3051S pressure transmitters Performance Class Measurement Type Differential Gage Absolute Ultra X X X Ultra for Flow X Classic X X X Performance Class Measurement Type Differential Gage Absolute Ultra X X Classic X X Performance Class Measurement Type Differential Gage Absolute Cla...

Page 13: ...so ask for the process material to which the product was last exposed Emerson Process Management Instrument and Valves Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substances PRODUCT RECYCLING DISPOSAL Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with lo...

Page 14: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series 1 4 ...

Page 15: ...Section 7 Advanced HART Diagnostics For convenience Field Communicator fast key sequences are labeled Fast Keys for each software function below the appropriate headings SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation Information that raises potential safety issues is indicated with a warning...

Page 16: ...urement Electrical shock can result in death or serious injury Avoid contact with the leads and terminals Process leaks could result in death or serious injury Install and tighten all four flange bolts before applying pressure Do not attempt to loosen or remove flange bolts while the transmitter is in service Replacement equipment or spare parts not approved by Rosemount Inc for use as spare parts...

Page 17: ...tory set to 3 2 seconds as a default If the transmitter output is still noisy increase the damping time If faster response is needed decrease the damping time Damping adjustment information is available on Damping on page 3 11 Reference Side Filtering In gage applications it is important to minimize fluctuations in atmospheric pressure to which the low side isolator is exposed One method of reduci...

Page 18: ...tput Type Set Damping Verify Apply Pressure Yes Within Specifications Yes No Refer to Section 4 Operation and Maintenance Configure Security and Alarm page 2 13 Mount Transmitter page 2 6 Wire Transmitter pages 2 16 2 21 Power Transmitter page 2 17 Check Process Connection page 2 11 Trim Transmitter for Mounting Effects page 4 5 Done Review Transmitter Configuration page 3 4 Confirm Transmitter Co...

Page 19: ... removal if a meter is installed Cover Installation Always ensure a proper seal by installing the electronics housing cover s so that metal contacts metal Use Rosemount O rings Conduit Entry Threads For NEMA 4X IP66 and IP68 requirements use thread seal PTFE tape or paste on male threads to provide a watertight seal Cover Jam Screw For transmitter housings shipped with a cover jam screw as shown i...

Page 20: ...yle brackets support panel mounting NOTE Verify transmitter zero point after installation To reset zero point refer to Sensor Trim Overview on page 4 5 Flange Bolts The 3051S can be shipped with a Coplanar flange or a Traditional flange installed with four 1 75 inch flange bolts Mounting bolts and bolting configurations for the Coplanar and Traditional flanges can be found on page 2 8 Stainless st...

Page 21: ...orque value using a crossing pattern 3 Torque the bolts to the final torque value using the same crossing pattern Torque values for the flange and manifold adapter bolts are as follows Table 2 1 Bolt Installation Torque Values Bolt Material Initial Torque Value Final Torque Value CS ASTM A449 Standard 300 in lb 34 N m 650 in lb 73 N m 316 SST Option L4 150 in lb 17 N m 300 in lb 34 N m ASTM A 193 ...

Page 22: ...mm length adapter bolts Flange Adapter Bolts 4 2 88 73 Gage Absolute Pressure 2 2 Rosemount 3051S In line transmitters are direct mount and do not require bolts for process connection Flange Bolts 4 1 75 44 Adapter Bolts 2 1 50 38 1 Flange Adapter Bolts 2 2 88 73 Transmitter with Flange Bolts 1 75 44 x 4 2 88 73 x 4 GAGE ABSOLUTE TRANSMITTER Plug Drain Vent 1 50 38 x 2 1 75 44 x 4 DIFFERENTIAL TRA...

Page 23: ...ing make the purge connection close to the process taps and purge through equal lengths of the same size pipe Avoid purging through the transmitter Keep corrosive or hot above 250 F 121 C process material out of direct contact with the SuperModule and flanges Prevent sediment deposits in the impulse piping Keep the liquid head balanced on both legs of the impulse piping Avoid conditions that might...

Page 24: ...igurations Liquid Flow Measurement Place taps to the side of the line to prevent sediment deposits on the process isolators Mount the transmitter beside or below the taps so gases vent into the process line Mount drain vent valve upward to allow gases to vent Gas Flow Measurement Place taps in the top or side of the line Mount the transmitter beside or above the taps so to drain liquid into the pr...

Page 25: ...ain connection centers of 2 in 51 mm 21 8 in 54 mm or 21 4 in 57 mm Install and tighten all four flange bolts before applying pressure to avoid leakage When properly installed the flange bolts will protrude through the top of the SuperModule housing Do not attempt to loosen or remove the flange bolts while the transmitter is in service To install adapters to a Coplanar flange perform the following...

Page 26: ...Consider Housing Rotation The housing can be rotated to improve field access to wiring or to better view the optional LCD display Perform the following procedure Figure 2 6 Housings Failure to install proper flange adapter O rings may cause process leaks which can result in death or serious injury The two flange adapters are distinguished by unique O ring grooves Only use the O ring that is design...

Page 27: ...ration data with the write protection PlantWeb housing switches and Junction Box housing jumpers Security is controlled by the security write protect switch jumper located on the interface assembly or terminal block Position the switch jumper in the ON position to prevent accidental or deliberate change of configuration data If the transmitter write protection switch jumper is in the ON position t...

Page 28: ...xt to acknowledge setting has changed If hardware adjustments are activated click Next to acknowledge the Switch option detected function disabled write protect unchanged screen If the hardware adjustments are activated the write protect will not configure 3 Click Finish to acknowledge the method is complete Local Keys Control Local Keys control can be configured to enable or disable the use of th...

Page 29: ...tion for fail low See Failure Mode Alarm and Saturation on page 3 12 for more information Field Communicator Usage Note The Field Communicator can be used to configure the alarm direction to High HI or Low LO Otherwise if the transmitter contains the D1 option the switch jumper on the transmitter will override the Field Communicator AMS Right click on the device and select Device Configuration the...

Page 30: ...ed conduit connection on the transmitter housing to avoid moisture accumulation in the terminal side Install wiring with a drip loop Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing Surges Transients The transmitter will withstand electrical transients of the energy level usually encountered in static discharges or induced switching transients H...

Page 31: ...t the power supply end Figure 2 9 Wiring 3 Replace the housing cover It is recommended that the cover be tightened until there is no gap between the cover and the housing 4 Plug and seal unused conduit connections Power Supply 4 20 mA Transmitters The dc power supply should provide power with less than two percent ripple Total resistance load is the sum of resistance from signal leads and the load...

Page 32: ...te mount LCD display The cable length is limited to 100 ft 50 ft option M8 or 100 ft option M9 cable is provided for wiring between the transmitter and remote mount LCD display Option M7 does not include cable see recommended specifications below Cable type Recommend Madison AWM Style 2549 cable Other comparable cable may be used as long as it has independent dual twisted shielded pair wires with ...

Page 33: ...ed above are per Madison AWM Style 2549 cable Wire color may vary depending on cable selected Madison AWM Style 2549 cable includes a ground shield This shield must be connected to earth ground at either the SuperModule or the Remote Display but not both Junction Box Housing Remote Mount Display 4 20 mA white 24 AWG blue 24 AWG black 22 AWG red 22 AWG ...

Page 34: ...nment remove coupling nut prior to installing quick connect onto SuperModule 2 Place coupling nut over quick connect and wrench tighten to a maximum of 300 in lb 34 N m 3 Tighten the set screw using a 3 32 in hex wrench 4 Install Cordset Field Wireable Connectors onto the Quick Connect Do not over tighten Figure 2 12 Quick Connect Housing Pin Out Straight Field Wireable Connector 1 3 Right Angle F...

Page 35: ...round symbol and is standard on all 3051S transmitters External Ground Assembly This assembly is included with the optional transient protection terminal block Option Code T1 and it is included with ATEX Flameproof Certification Option Code E1 ATEX Intrinsically Safe Certification Option Code I1 and ATEX Type n Certification Option Code N1 The External Ground Assembly can also be ordered with the ...

Page 36: ...metal to metal contact Figure 2 13 Optional LCD Display ROSEMOUNT 305 306 AND 304 MANIFOLDS The Rosemount 305 is available in two designs Traditional and Coplanar The traditional 305 Integral Manifold can be mounted to most primary elements with mounting adapters in the market today The Rosemount 306 In Line Manifold is used with In line transmitters to provide block and bleed valve capabilities o...

Page 37: ... have been replaced the flange bolts should be re tightened after installation to compensate for cold flow of the O rings 4 If applicable install flange adapters on the process end of the manifold using the 1 75 in flange bolts supplied with the transmitter NOTE Always perform a zero trim on the transmitter manifold assembly after installation to eliminate mounting effects See Zero Trim on page 4 ...

Page 38: ...e Flange Bolts on page 2 6 for complete bolt installation information and torque values When fully tightened the bolts should extend through the top of the module housing plane of flange web i e bolt hole but must not contact module housing 3 If applicable install flange adapters on the process end of the manifold using the 1 75 in flange bolts supplied with the transmitter Rosemount 305 and 304 M...

Page 39: ...nt Valve Drain Vent Valve Equalize closed Process Isolate open Isolate open H L In normal operation the two block valves between the process and instrument ports will be open and the equalizing valve will be closed Drain Vent Valve Equalize closed Process Isolate closed Isolate open H L 1 To zero the 3051S close the block valve to the low pressure downstream side of the transmitter first Drain Ven...

Page 40: ...alve Equalize closed Process Isolate closed Isolate open H L 3 After zeroing the transmitter close the equalizing valve Drain Vent Valve Drain Vent Valve Equalize closed Process Isolate open Isolate open H L 4 Open the block valve on the low pressure side of the transmitter to return the transmitter to service ...

Page 41: ...es between the process and instrument ports will be open and the equalizing valves will be closed Process Equalize closed Drain Vent closed Test Plugged Test Plugged Equalize closed Process Isolate closed Isolate open H L 1 To zero the 3051S first close the block valve on the low pressure downstream side of the transmitter Process Equalize closed Drain Vent closed Test Plugged Test Plugged Equaliz...

Page 42: ...ize closed Process Isolate closed Isolate open H L 4 After zeroing the transmitter close the equalize valve on the low pressure downstream side of the transmitter Process Equalize open Drain Vent closed 5 Close the equalize valve on the high pressure upstream side Test Plugged Test Plugged Equalize closed Process Isolate closed Isolate open H L Process Equalize closed Drain Vent closed 6 Finally t...

Page 43: ...appropriate headings Example Software Function SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Warnings Traditional F...

Page 44: ...or loop connection and the power supply Connect the Field Communicator leads to the terminals labeled COMM on the terminal block Connecting across the TEST terminals will prevent successful communication Set all transmitter hardware adjustments during commissioning to avoid exposing the transmitter electronics to the plant environment after installation Refer to Configure Security and Alarm on pag...

Page 45: ...d Communicator or AMS fail to connect it indicates that no device was found If this occurs refer to Section 5 Troubleshooting Field Hook up Figures 3 1 and 3 2 illustrate wiring loops for a field hook up with a Field Communicator or AMS The Field Communicator or AMS may be connected at COMM on the transmitter terminal block across the load resistor or at any termination point in the signal loop Si...

Page 46: ...ount O Ring material Transmitter model Drain Vent material Measurement type Number of diaphragm seals Module configuration type Seal type Range Remote seal isolator material PV Unit Seal fill fluid PV Lower Sensor Limit LSL Tag PV Upper Sensor Limit USL Date PV Lower Range Value LRV Descriptor PV Upper Range Value URV Message PV minimum span Write protect Lower sensor trim point Meter type Upper s...

Page 47: ...on 3 3 Field Communicator User Interface Figure 3 3 Traditional Interface The corresponding Menu Tree can be viewed on page 3 6 The fast key sequence can be viewed on page 3 7 Figure 3 4 Device Dashboard The corresponding Menu Tree can be viewed on page 3 7 The fast key sequence can be viewed on page 3 11 ...

Page 48: ...3 AO 4 PV URV 5 PV LRV 1 PROCESS VARIABLES 2 DIAG SERVICE 3 BASIC SETUP 4 DETAILED SETUP 5 Review 1 TEST DEVICE 2 Loop Test 3 CALIBRATION 1 RERANGE 2 ANALOG OUTPUT TRIM 3 SENSOR TRIM 4 Recall Factory Trim Online Menu 1 PROCESS VARIABLES 2 SENSOR SERVICE 3 Unit 1 SENSORS 2 SIGNAL CONDITION 3 OUTPUT CONDITION 4 DEVICE INFORMATION 1 PROCESS VARIABLES 2 RANGE VALUES 3 Unit 4 Transfer Function 5 Dampin...

Page 49: ...tion 6 Message 7 Model Number 1 8 Model Number 2 9 Model Number 3 HART 1 Universal Revision 2 Field Device Revision 3 Software Revision 4 Hardware Revision Material of Construction 1 Module Configuration 2 Sensor Range 3 Upper Sensor Limit 4 Lower Sensor Limit 5 Isolator Materials 6 Fill Fluid 7 Process Connection 8 Process Connection Material 9 O Ring Material Drain Vent Material RS Material of C...

Page 50: ...Pressure Damping 6 Module Temperature Units 7 Configure Alarm and Sat Levels Scaled Variable 1 SV Data Points 2 SV Units 3 SV Transfer Function 4 SV Linear Offset 5 SV Config Display 1 Pressure 2 Scaled Variable 3 Module Temperature 4 Percent of Range HART 1 Variable Mapping 2 Burst Mode 3 Burst Option Device Information 1 Tag 2 Model 3 Transmitter S N 4 Date 5 Description 6 Message 7 Model Number...

Page 51: ...rature Trends 1 Pressure 2 Scaled Variable 3 Module Temperature Routine Maintenance 1 Pressure Calibration 2 Analog Output Calibration 3 Recall Factory Calibration Simulate 1 Loop Test Device Alerts 1 Refresh Alerts 2 Configuration Changed Only Active Alerts show up Trend Graph Pressure Calibration 1 Upper Sensor Trim 2 Lower Sensor Trim 3 Zero 4 Last Calibration Points 5 Sensor Limits Last Callib...

Page 52: ...mA Output 1 2 3 2 1 Field Device Information 1 4 4 1 LCD Display Configuration 1 3 7 Loop Test 1 2 2 Lower Sensor Trim 1 2 3 3 2 Message 1 3 4 3 Number of Requested Preambles 1 4 3 3 2 Pressure Alert Configuration 1 4 3 5 3 Poll Address 1 4 3 3 1 Poll a Multidropped Transmitter Left Arrow 3 1 1 Re mapping 1 4 3 6 Rerange Keypad Input 1 2 3 1 1 Saturation Level Configuration 1 4 2 7 8 Scaled D A Tr...

Page 53: ...criptor 2 2 5 5 Digital to Analog Trim 4 20mA Output 3 4 2 Disable Zero Span Adjustment 2 2 7 2 Field Device Information 1 7 LCD Display Configuration 2 2 3 Loop Test 3 5 1 Lower Sensor Trim 3 4 1 2 Message 2 2 5 6 Module Temperature Trend 3 3 3 Poll Address 1 2 Pressure Alert Configuration 2 3 1 Range Values 2 2 1 3 Re mapping 2 2 4 1 Rerange Keypad Input 1 5 Rerange with Keypad 2 2 1 3 Saturatio...

Page 54: ...tal limits of the sensor For example if the 4 and 20 mA points are set to 0 and 10 inH2O and the transmitter detects a pressure of 25 inH2O it digitally outputs the 25 inH2O reading and a 250 of span reading However there may be up to 5 0 error associated with output outside of the range points AMS v7 0 Right click on the device and select Process Variables from the menu The process variable scree...

Page 55: ...This allows accurate calibration near zero Greater slopes would cause large changes in output for small changes at input From 0 6 percent to 0 8 percent curve slope equals 42 y 42x to achieve continuous transition from linear to square root at the transition point NOTE If low flow cutoff configuration is desired use Scaled Variable Configuration on page 3 21 to configure square root and Re mapping...

Page 56: ...y reset the transmitter range values as often as necessary to reflect changing process conditions Changing the lower or upper range point results in similar changes to the span For a complete listing of Range Sensor limits refer to the Range Sensor Limits table on page A 6 NOTE Transmitters are shipped from Rosemount Inc fully calibrated per request or by the factory default of full scale span upp...

Page 57: ...e the keypad to enter upper range value Rerange with a Pressure Input Source and Field Communicator v3 3 Reranging using the Field Communicator and a pressure source or process pressure is a way of reranging the transmitter when specific 4 and 20 mA points are unknown NOTE The span is maintained when the 4 mA point is set The span changes when the 20 mA point is set If the lower range point is set...

Page 58: ... URV in the fields provided Click Apply 2 After carefully reading the warning provided select yes Rerange with a Pressure Input Source and AMS v7 0 Right click on the device select Calibrate then Apply values from the menu 1 Select Next after the control loop is set to manual 2 From the Apply Values menu follow the on line instructions to configure lower and upper range values 3 Select Exit to lea...

Page 59: ...splays the output description the second line of seven digits displays the actual value the third line of six characters displays engineering units and the fourth line displays Error when the transmitter is in alarm The LCD display can also display diagnostic messages LCD Display Configuration with Field Communicator v3 3 The factory default LCD display setting is engineering units The Meter Optio...

Page 60: ...emount Standard Alarm and Saturation Values Table 3 2 NAMUR Compliant Alarm and Saturation Values Table 3 3 Custom Alarm and Saturation Values Failure mode alarm and saturation levels can be configured using a Field Communicator or AMS see Alarm and Saturation Level Configuration on page 3 19 Per Table 3 3 custom alarm and saturation levels can be configured between 3 6 mA and 3 9 mA for low value...

Page 61: ...ting the control loop to manual 2 Click Next after acknowledging the current alarm levels 3 Select the desired alarm settings NAMUR Rosemount Other 4 If Other is selected enter desired HI Value and LO Value custom values 5 Click Next to acknowledge new alarm levels 6 Select Next to acknowledge the loop can be returned to automatic control 7 Select Finish to acknowledge the method is complete 8 Rig...

Page 62: ...ow the user to configure the transmitter to output a HART message when the configured data point is exceeded Process alerts can be set for pressure temperature or both A process alert will be transmitted continuously if the pressure or temperature set points are exceeded and the alert mode is ON An alert will be displayed on a Field Communicator AMS status screen or in the error section of the LCD...

Page 63: ...apping on page 3 24 The scaled variable configuration defines the following items Scaled variable units Custom units to be displayed Scaled data options Defines the transfer function for the application a Linear b Square root Pressure value position 1 Lower known value point possible 4 mA point with consideration of linear offset Scaled variable value position 1 Custom unit equivalent to the lower...

Page 64: ...offset b If performing a Square Root Function Select OK to acknowledge pressure value is set to zero 6 Enter scaled variable position 1 a If performing a Linear Function Enter the lower known value point this value must be no longer than seven digits b If performing a Square Root Function Select OK to acknowledge scaled variable value is set to zero 7 Enter pressure value position 2 Pressure value...

Page 65: ...ition 2 and click Next 12 Enter square root value for position 2 and click Next 13 Enter low flow cutoff mode Off or On If off is selected skip to Step 15 14 Enter low flow cutoff value in scaled variable custom units and click Next 15 Select Next to acknowledge that the loop can be returned to automatic control 16 Select Finish to acknowledge the method is complete DP Level Example Figure 3 9 Exa...

Page 66: ...ues is required Re mapping The re mapping function allows the transmitter primary secondary and tertiary variables to be configured as desired Default configuration for transmitter variables is as shown below Primary variable PV Pressure Secondary variable SV Temperature Tertiary variable TV Scaled Variable NOTE Variable assigned as the primary variable drives the 4 20 mA analog output The scaled ...

Page 67: ...er the fast key sequence Sensor Temperature Unit AMS v7 0 Right click on the device and select Configure from the menu 1 In the Process Input tab use the drop down menu Snsr temp unit to select F Farenheit or C Celsius Click Apply 2 Click Next to acknowledge send warning 3 Select Finish to acknowledge the method is complete 4 After carefully reading the warning select yes DIAGNOSTICS AND SERVICE D...

Page 68: ...you are performing a loop test to verify alarm levels enter the milliamp value representing an alarm state see Table 3 1 Table 3 2 and Table 3 3 on page 3 18 5 Check the reference meter installed in the test loop to verify that it displays the commanded output value a If the values match the transmitter and the loop are configured and functioning properly b If the values do not match the current m...

Page 69: ...ture to configure several 3051S transmitters similarly Cloning involves configuring a transmitter saving the configuration data then sending a copy of the data to a separate transmitter Several possible procedures exist when saving recalling and cloning configuration data For complete instructions refer to the Field Communicator manual publication no 00809 0100 4276 or AMS on line guides One commo...

Page 70: ...ansmitter AMS v7 0 creating a Reusable Copy To create a reusable copy of a configuration perform the following procedure 1 Completely configure the first transmitter 2 Select View then User Configuration View from the menu bar or click the toolbar button 3 In the User Configuration window right click and select New from the context menu 4 In the New window select a device from the list of template...

Page 71: ...r to the control system by eliminating the time required for the control system to request information from the transmitter Burst mode is compatible with the analog signal Because the HART protocol features simultaneous digital and analog data transmission the analog value can drive other equipment in the loop while the control system is receiving the digital information Burst mode applies only to...

Page 72: ...n be connected on a single twisted pair of wires or over leased phone lines Multidrop installation requires consideration of the update rate necessary from each transmitter the combination of transmitter models and the length of the transmission line Communication with transmitters can be accomplished with Bell 202 modems and a host implementing HART protocol Each transmitter is identified by a un...

Page 73: ...the menu 1 In the HART tab in ID box enter poll address located in the Poll addr box click Apply 2 After carefully reading the warning provided select yes Communicating with a Multidropped Transmitter Field Communicator v3 3 To communicate with a multidropped transmitter configure the Field Communicator to poll for a non zero address 1 From the HOME screen enter the fast key sequence Communicating...

Page 74: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series 3 32 ...

Page 75: ...the analog output to match the plant standard or the control loop The 3051S SuperModule uses a microprocessor that contains information about the sensor s specific characteristics in response to pressure and temperature inputs A smart transmitter compensates for these sensor variations The process of generating the sensor performance profile is called factory sensor characterization Factory sensor...

Page 76: ...r Bench Calibration Tasks Field Calibration Tasks 3051S_ CD 3051S_ CG 3051S_ L 3051S_TG Range 1 4 1 Set output configuration parameters a Set the range points b Set the output units c Set the output type d Set the damping value 2 Optional Perform a sensor trim Accurate pressure source required 3 Optional Perform an analog output trim Accurate multimeter required 1 Reconfigure parameters if necessa...

Page 77: ...presentation of the process input Digital PV 4 The Digital PV is converted to an analog value Digital to Analog Signal Conversion Figure 4 1 also identifies the approximate transmitter location for each calibration task Data flows from left to right and a parameter change affects all values to the right of the changed parameter Not all calibration procedures should be performed for each 3051S tran...

Page 78: ...ating conditions Step 3 Calculate total probable error TPE Step 4 Calculate the stability per month Step 5 Calculate calibration frequency Required Performance 0 30 of span Transmitter 3051S_CD Range 2A URL 250 inH2O 623 mbar classic performance Calibrated Span 150 inH2O 374 mbar Ambient Temperature Change 50 F 28 C Line Pressure 500 psig 34 5 bar TPE 0 112 of span Where Reference Accuracy 0 055 o...

Page 79: ...m Overview Trim the sensor using either sensor or zero trim functions Trim functions vary in complexity and are application dependent Both trim functions alter the transmitter s interpretation of the input signal Zero trim is a single point offset adjustment It is useful for compensating for mounting position effects and is most effective when performed with the transmitter installed in its final ...

Page 80: ... after applying appropriate pressure to sensor 4 Select Next to acknowledge the loop can be returned to automatic control 5 Select Finish to acknowledge the method is complete Sensor Trim NOTE Use a pressure input source that is at least four times more accurate than the transmitter and allow the input pressure to stabilize for ten seconds before entering any values Field Communicator To calibrate...

Page 81: ...nowledge the method is complete 6 Right click on the device and select Calibrate select Sensor trim from the menu 7 Select Upper sensor trim and repeat steps 2 5 Recall Factory Trim Sensor Trim The Recall Factory Trim Sensor Trim command allows the restoration of the as shipped factory settings of the sensor trim This command can be useful for recovering from an inadvertent zero trim of an absolut...

Page 82: ...s if the reference meter value equals the transmitter output value or 2 No if it does not a If 1 is selected Yes proceed to Step 7 b If 2 is selected No repeat Step 5 7 Select OK at the SETTING FLD DEV OUTPUT TO 20 MA prompt and repeat Steps 5 and 6 until the reference meter value equals the transmitter output value 8 Select OK after the control loop is returned to automatic control AMS Right clic...

Page 83: ...le AMS Right click on the device and select Calibrate then Scaled D A trim from the menu 1 Click Next after setting the control loop to manual 2 Select Change to change scale click Next 3 Enter Set scale Lo output value click Next 4 Enter Set scale Hi output value click Next 5 Click Next to proceed with Trim 6 Click Next after connecting the reference meter 7 Click Next at the Setting fld dev outp...

Page 84: ...ro Effect Example Line pressure is 3000 psi 207 bar for Ultra performance transmitter Zero effect error calculation 0 05 0 1 x 3 kpsi 2 kpsi 0 15 of the upper range limit Span Effect Refer to Line Pressure Effect on page A 4 Compensating for Line Pressure Range 4 and Range 5 The Rosemount 3051S Range 4 and 5 pressure transmitters require a special calibration procedure when used in differential pr...

Page 85: ...rom 0 to 3626 psi 0 to 250 bar The systematic span shift caused by the application of static line pressure is 1 00 of reading per 1000 psi 69 bar for Range 4 transmitters and 1 25 of reading per 1000 psi 69 bar for Range 5 transmitters Use the following example to compute corrected input values Example A transmitter with model number 3051S_CD4 will be used in a differential pressure application wh...

Page 86: ...he value of pressure as the transmitter input NOTE After sensor trimming 3051S Range 4 and 5 transmitters for high differential pressure applications verify that the 4 and 20 mA points are at values using the Field Communicator For the example above this would be 500 and 1500 respectively The zero effect can be eliminated by doing a zero sensor trim at line pressure after installation without affe...

Page 87: ...airable Use a Field Communicator or AMS to diagnose the error and determine if it is repairable Any error message that ends in Factory is not repairable In cases of non user repairable errors replace the SuperModule See Disassembly Procedures on page 5 3 FAIL CONFIG A memory fault has been detected in a location that could effect transmitter operation and is user accessible To correct this problem...

Page 88: ...ates between the current selected in milliamps and LOOP TEST ZERO PASS The zero value set with the local zero adjustment button has been accepted by the transmitter and the output should change to 4 mA ZERO FAIL The zero value set with the local zero adjustment button exceeds the maximum rangedown allowed for a particular range or the pressure sensed by the transmitter exceeds the sensor limits SP...

Page 89: ...justment module to activate the hardware adjustments Advanced HART Diagnostics The DA2 option is available for Advanced HART Diagnostics This option requires the use of the PlantWeb housing In order to gain full access to the Advanced HART Diagnostic capabilities simply add the 3051S HART Diagnostics Electronics assembly p n 03151 9071 0001 Before replacing the existing assembly with the new 3051S...

Page 90: ...Reference Manual 00809 0100 4801 Rev FA October 2010 4 16 Rosemount 3051S Series ...

Page 91: ...on that raises potential safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Warnings Explosions can result in death or serious injury Do not remove the transmitter covers in explosive environments when the circuit is live Transmitter covers must be fully engaged to meet explosion proof requirements Before con...

Page 92: ...ansmitter will not respond to changes in applied pressure Check test equipment Check impulse piping or manifold for blockage Verify applied pressure is between the 4 and 20 mA set points Verify output is not in alarm condition Verify transmitter is not in Loop Test mode Digital Pressure Variable reading is low or high Check test equipment verify accuracy Check impulse piping for blockage or low fi...

Page 93: ... O rings if they show any signs of damage such as nicks or cuts If they are not damaged reuse them The 3051S transmitter is attached to the process connection by four bolts and two cap screws Remove the bolts and separate the transmitter from the process connection Leave the process connection in place and ready for re installation The 3051S in line transmitter is attached to the process by a sing...

Page 94: ...y Adjustment Interface Assembly Safety Certified Electronics Assembly or HART Diagnostics Electronics Assembly 3 Loosen the two small screws located on the assembly in the 8 o clock and 2 o clock positions 4 Pull out the assembly to expose and locate the SuperModule connector see Figure 5 1 5 Grasp the SuperModule connector and pull upwards avoid pulling wires Housing rotation may be required to a...

Page 95: ...operly engage the receptacles on the assembly 4 Tighten the captive mounting screws 5 Attach the PlantWeb housing cover and tighten so that metal contacts metal to meet explosion proof requirements Install the Terminal Block PlantWeb Housing 1 Gently slide the terminal block into the housing making sure the pins from the PlantWeb housing properly engage the receptacles on the terminal block 2 Tigh...

Page 96: ...olts a If the installation requires a 1 4 18 NPT connection s use four 1 75 in flange bolts Go to step d b If the installation requires a 1 2 14 NPT connection s use four 2 88 in process flange adapter bolts For gage pressure configurations use two 2 88 in bolts and two 1 75 in bolts Go to step c c Hold the flange adapters and adapter O rings in place while finger tightening the bolts Go to step e...

Page 97: ...en the valve is opened c Tighten the drain vent valve to 250 in lb 28 25 N m NOTE After replacing O rings on Range 1 transmitters and re installing the process flange expose the transmitter to a temperature of 185 F 85 C for two hours Then re tighten the flange bolts in a cross pattern and again expose the transmitter to a temperature of 185 F 85 C for two hours before calibration Bolt Material In...

Page 98: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series 5 8 ...

Page 99: ...tial safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Warnings Explosions can result in death or serious injury Do not remove the transmitter covers in explosive environments when the circuit is live Transmitter covers must be fully engaged to meet explosion proof requirements Before connecting a communicat...

Page 100: ...ransmitter model code INSTALLATION No special installation is required in addition to the standard installation practices outlined in this document Always ensure a proper seal by installing the electronics housing cover s so that metal contacts metal if housing is used Environmental limits are available in the 3051S Product Data Sheet document number 00813 0100 4801 This document can be found at h...

Page 101: ...nd Saturation Levels DCS or safety logic solver should be configured to match transmitter configuration Figure 6 1 identifies the three alarm levels available and their operation values Figure 6 1 Alarm Levels Setting the alarm values and direction varies whether the hardware switch option is installed You can use a HART master or communicator to set the Alarm and Saturation values Rosemount Alarm...

Page 102: ...evels Fast Key 1 4 2 7 8 2 Manually set the direction for the Alarm to HI or LO using the ALARM switch as shown in Figure 6 2 Switches not installed 3 If using a communicator use the following fast key sequence to set the Alarm and Saturation values and the Alarm Direction Alarm Levels Fast Key 1 4 2 7 7 Saturation Levels Fast Key 1 4 2 7 8 Alarm Direction Fast Key 1 4 2 7 6 Figure 6 2 Security an...

Page 103: ... 2 2 2 Select 4 Other 3 Enter the milliampere value representing a high alarm state 4 Check the reference meter to verify the mA output corresponds to the entered value 5 Enter the milliampere value representing a low alarm state 6 Check the reference meter to verify the mA output corresponds to the entered value 7 Document the test results per your requirements Proof Test 2 This proof test when c...

Page 104: ...rdance to the functional and performance specifications provided in the 3051S Product Data Sheet document number 00813 0100 4801 Failure Rate Data The FMEDA report includes failure rates and common cause Beta factor estimates The report is available at http www2 emersonprocess com en US brands rosemount Safety Products Pages index aspx Product Life 50 years based on worst case component wear out m...

Page 105: ...urement while the diagnostic electronics board is mounted in the PlantWeb housing and plugs into the top of the SuperModule The electronics board communicates with the SuperModule and produces standard 4 20 mA and HART outputs while adding advanced diagnostic capability NOTE When a new SuperModule is connected to the diagnostic electronics board for the first time the transmitter will be in alarm ...

Page 106: ...er logs up to ten device status events each associated with the time stamp of when the event occurred Referencing this log allows for better understanding of the device health and can be used in conjunction with device troubleshooting 4 Variable Log The transmitter logs the following values Minimum and Maximum Pressure and Minimum and Maximum Temperature with independent time stamped values The tr...

Page 107: ...e if any device alerts are active Graphical gauges provide quick reading of the primary purpose variables Shortcut buttons are available for the most common tasks Diagnostic Action Settings Each diagnostic allows the user to select a type of action to take if the diagnostic is tripped None Transmitter provides no indication that any trip values were exceeded or the diagnostic is turned off Alert U...

Page 108: ... to compute statistical parameters that characterize and quantify the noise or variation These statistical parameters are the mean standard deviation and coefficient of variation of the input pressure Filtering capability is provided to separate slow changes in the process due to setpoint changes from the process noise or variation of interest Figure 7 2 shows an example of how the standard deviat...

Page 109: ... SPM to baseline the process noise or signature via a learning process Once the learning process is completed the user can set thresholds for any of the statistical parameters The device itself can then detect significant changes in the noise or variation and communicate an alarm via the 4 20 mA output and or alert via HART Typical applications are detection of plugged impulse lines change in flui...

Page 110: ...on These baseline values are made available to a decision module that compares the baseline values to the most current statistical values Based on sensitivity settings and actions selected by the user via the control input the diagnostic generates alarms alerts or takes other actions when a significant change is detected in either value Process Variable Statistical Calculations Module Learning Mod...

Page 111: ... the low level of internal noise inherent in the transmitter itself If the level is too low the diagnostic will continue to calculate baseline values until the criteria is satisfied or turned off A second set of values is calculated and compared to the original set to verify that the measured process is stable and repeatable During this period the status will change to Verifying If the process is ...

Page 112: ...e values even when the mean is changing If the coefficient of variation changes significantly relative to the baseline and exceeds sensitivity thresholds the transmitter can generate a HART alert or analog alarm NOTE SPM diagnostic capability in the Rosemount 3051S HART pressure transmitter calculates and detects significant changes in statistical parameters derived from the input pressure signal ...

Page 113: ...Configuration For inexperienced users guided setup is recommended Guided setup walks the user through settings that configure the SPM diagnostic for most common usage and applications Figure 7 7 Guided Setup Menu The rest of the configuration section explains the parameters for manual configuration of SPM diagnostic DeviceDashboard Fast Keys 2 1 2 1 ...

Page 114: ...tarts with Baseline Configuration Figure 7 9 on page 7 11 The configurable fields are SPM Variable This is the statistical variable to be used for SPM diagnostic detection Stdev Mean default Standard deviation and mean of the process are calculated Users can set independent sensitivity thresholds for both statistical variables Coefficient of Variation CV CV is calculated from the ratio of standard...

Page 115: ...alue for noisier processes If false trips for High Variation Detected are occurring due to rapid changes in the process and statistical value increasing the learning period is recommended The Learning Monitoring Period is always set in minutes The default value is 3 minutes and the valid range is 1 to 60 minutes Figure 7 10 illustrates the effect of Learn Monitor Period on the statistical calculat...

Page 116: ...t Variability check is on to ensure there is sufficient noise for proper operation In a quiet application with very minimal process noise this setting can be turned off The default setting is ON Standard Deviation Difference Mean Difference If these difference values are exceeded during the Verification mode SPM diagnostic will not start Monitoring mode and will continue verifying the baseline If ...

Page 117: ...Table 7 2 Mean Verification Criteria Parameter Definition None Do not perform any verification checks for mean 3 Stdev default If the difference between baseline mean value and the verification value exceeds 3 standard deviations diagnostic will stay in Verification mode 6 Stdev If the difference between baseline mean value and the verification value exceeds 6 standard deviations diagnostic will s...

Page 118: ...ivity Shows the current sensitivity level for detecting changes in the coefficient of variation Users can choose from preset values of High Medium and Low Custom sensitivity levels can also be configured Figure 7 13 illustrates the differences in preset sensitivity limits of High Medium and Low The preset High sensitivity setting e g 20 will cause the SPM diagnostic to be more sensitive to changes...

Page 119: ...vide additional details for troubleshooting Message will appear along with the High Variation or High CV Detected alert Character limit is 32 including spaces Table 7 3 Standard Deviation Sensitivity Choices Parameter Definition Low 80 change from baseline value will trip the diagnostic Medium default 60 change from baseline value will trip the diagnostic High 40 change from baseline value will tr...

Page 120: ...PM Status screen Turning On the SPM Diagnostic The SPM diagnostic is enabled by selecting On for SPM Mode shown on Figure 7 14 Upon enabling SPM the diagnostic will automatically begin Learning with the following exception if valid baseline values have been previously established and Monitor has been selected as the option for Power Interruption on the Baseline Configuration screen then the diagno...

Page 121: ...is is the current value of standard deviation This value is continuously calculated and can be provided as a secondary variable Mean This is the current value of mean This value is continuously calculated and can be provided as a secondary variable Coefficient of Variation This is the current value for coefficient of variation The CV is derived from the ratio of standard deviation to mean This val...

Page 122: ...on one side may lead to an eventual plug on the other side Aeration or aeration increase liquid flow a If aeration is undesired take necessary steps to eliminate aeration b If the measurement is DP flow and aeration is not desired move primary element to another location in the process piping to ensure it remains full no air under all conditions Liquid present or amount of liquid increased gas or ...

Page 123: ...t lead to plugging on one side may lead to an eventual plug on the other side Aeration decrease If decrease is normal reset and relearn If not check process and equipment for change in operating conditions Decrease of liquid content in gas or steam flow If decrease is normal reset and relearn If not check process and equipment for change in operating conditions Decrease in solids content If decrea...

Page 124: ...ng the operating region from 4 20 mA see Figure 7 16 Figure 7 16 Baseline operating region SPM diagnostic will not leave verifying mode Process is unstable Increase learning sensitivity checks Verification Criteria screen If this does not correct the issue increase the learning verification period to match or exceed the cycle time of the instability of the process If maximum time does not correct ...

Page 125: ...is set Power Advisory actively monitors the electrical loop for deviations from the baseline If the terminal voltage has changed relative to the expected baseline value exceeding the configured Terminal Voltage Deviation Limit the transmitter can generate an alert or alarm NOTE Power Advisory diagnostic in the Rosemount 3051S HART pressure transmitter monitors and detects changes in the terminal v...

Page 126: ...ous Baseline represents values recorded prior to the most recent characterization Terminal Voltage This field shows the current terminal voltage value in Volts The terminal voltage is a dynamic value and is directly related to the mA output value Terminal Voltage Deviation Limit The Terminal Voltage Deviation Limit should be set large enough that expected voltage changes do not cause false failure...

Page 127: ...latile and displayed in the following format YY DDD hh mm ss years days hours minutes seconds Characterize Loop Loop characterization must be initiated when the transmitter is first installed or when electrical loop characteristics have been intentionally altered Examples include more transmitters being added onto the loop modified power supply level or loop resistance of the system changing the t...

Page 128: ...s out the to terminals or the terminals to chassis This is most likely to occur if the loop resistor is connected to the side of the power supply Repair the damaged loop Consider setting alarm direction to HIGH Transmitter does not generate HIGH alarm value The loop has been severely degraded and the host system is not able to read the proper mA output from the transmitter This may occur if water ...

Page 129: ...iagnostic Alert Set Cleared Failed NV Error Set Cleared Failed Pressure Not Updating Set Cleared Failed RAM Error Set Cleared Failed ROM Error Set Cleared Failed Sensor Failure Set Cleared Failed Stack Overflow Set Cleared Failed SW Flow Control Error Set Cleared Failed Transmitter Power Consumption Alert Set Cleared Failed Analog Output Fixed Set Cleared Maintenance Analog Output Saturated Set Cl...

Page 130: ...ture Variable Logging screen Pressure Variable Log Minimum Maximum Pressure The meters indicate the lowest and highest pressure the transmitter has measured since the last time the value was cleared Time Since Event indicates the elapsed time since the min max pressure was measured Both the Min and Max values can be reset independently Clicking on Reset All Pressure Events will reset the Time Sinc...

Page 131: ...e total or sum time the transmitter was in this condition These values are not resettable Time Since 1st Event The elapsed time since the first over pressure was detected This time can be reset by clicking the Reset Time Since 1st Events button Number of Events This is the number of times the pressure sensor has been in an over pressure condition These values are not resettable Reset Time Since 1s...

Page 132: ...the transmitter The Lower and Upper operate the same They both include a Time Since 1st Event Number of Events and Total time Total Time Above Below This is the accumulated time the temperature sensor has been in an over temperature condition This elapsed total time is independent of the number of events or frequency it is the total or sum time the transmitter was in this condition These values ar...

Page 133: ... the alert values the LCD will indicate a pressure alert and a HART alert will be generated by the transmitter An active alert will not affect the transmitter s 4 20 mA output signal Alert Mode This setting dictates whether the diagnostic is On or Off Selecting On Unlatched will generate a HART alert when the alert values are tripped When pressure returns to normal and within the alert limits the ...

Page 134: ...nts Selecting this will reset all time stamp values and number of events to zero Temperature Alerts Figure 7 24 Module Temperature Alert screen Figure 7 24 shows the configuration section for Temperature Alert If ambient temperature goes above or below the alert values the LCD will indicate a temperature alert and a HART alert will be generated by the transmitter An active alert will not affect th...

Page 135: ...ent for High Alert Value and Low Alert Value Subsequent events will increment the Total Event Time values but this value will remain unchanged Number of Events High Low This is the number of times the transmitter s module temperature was above the High Alert Value or below the Low Alert Value Reset Alert Events Selecting this will reset all time stamp values and number of events to zero SERVICE AL...

Page 136: ...ciated to the Service Alert The message field can contain up to 32 alphanumeric characters and is stored in the non volatile memory of the transmitter Alert Mode This indicates whether the diagnostic is turned On or Off Configure This method controls the Alert Mode of the diagnostic and allows for configuration of timer and message Reset Alert Selecting this will reset the Time Remaining value and...

Page 137: ... Consumption Transmitter Power Consumption diagnostic monitors for excessive current draw by the transmitter This diagnostic is used to detect a potential on scale failure due to current leakage or failing electronics NOTE If trip action is set to Alarm the transmitter will drive the 4 20 mA output to fail HIGH regardless of the alarm direction configured by the alarm switch SMART WIRELESS THUM AD...

Page 138: ...ate of 8 seconds and may not capture alerts that appeared in between updates It is recommended to set diagnostic trip action to Alert Latched to minimize chance of missed alerts in between updates NOTE When using Power Advisory Diagnostic and the THUM to detect changes on the electrical loop a re characterization of the loop must be performed when the THUM is installed for the first time ROSEMOUNT...

Page 139: ...3051S to the 333 Tri Loop The 3051S 4 20mA output connects to the 333 Burst Input See Figure 7 28 Figure 7 28 333 Tri Loop Wiring Diagram 3 Configure the Tri Loop The Channel configuration must be identical to the variables mapped in the 3051S Note The Tri Loop default address is 1 The HART host must be configured to Poll for the 333 in order to find the Tri Loop 4 Enable Burst mode in the 3051S T...

Page 140: ...st to the transmitter 2 Check transmitter Revision numbers to verify that Electronics SW rev is 10 or higher and Sensor SW rev is 5 or higher Fast Key Sequence 1 3 5 3 3 Verify that option code DA2 is included in the transmitter model code 3051S SIS Installation No special installation is required in addition to the standard installation practices outlined in this document Always ensure a proper s...

Page 141: ...er selected damping will affect the transmitters ability to respond to changes in the applied process The damping value response time should not exceed the loop requirements Fast Key Sequence 2 2 1 1 3 Alarm and Saturation Levels DCS or safety logic solver should be configured to match transmitter configuration Figure 7 29 identifies the three alarm levels available and their operation values Figu...

Page 142: ... Sensor Trim Security switch should be in the OFF position during proof test execution and repositioned in the ON position after execution Simple Proof Test The simple suggested proof test consists of a power cycle plus reasonability checks of the transmitter output This test will detect 41 of possible DU failures in the device Required tools Field Communicator and mA meter 1 Bypass the safety fun...

Page 143: ... the test results per your requirements 7 Remove the bypass and otherwise restore normal operation 8 Place the Security switch in the ON position NOTE The user determines the proof test requirements for impulse piping Inspection Visual Inspection Not required Special Tools Not required Product Repair The 3051S is repairable by major component replacement All failures detected by the transmitter di...

Page 144: ...ion to support an enhanced digital trim function Use of a non DD based host or communicator may require repeat trims to achieve maximum accuracy Temperature Rating Safety accuracy 2 0 1 Transmitter response time 145 ms Diagnostic response time 1 5 seconds Self diagnostics Test At least once every 30 minutes 1 A 2 variation of the transmitter mA output is allowed before a safety trip Trip values in...

Page 145: ... 1 Temperature Variable Log 2 Time Outside Sensor Limits 3 Module Temperature 4 Total Operating Time 5 Reset All Temperature Events Sensor Calibration 1 Upper Sensor Trim 2 Lower Sensor Trim 3 Zero Range Values 1 Upper Range value 20 mA 2 Lower Range Value 4 mA Current Measurement 1 Pressure 2 Damping 3 Transfer Function Last Calibration Points 1 Upper 2 Lower Sensor Limits 1 Upper 2 Lower 3 Minim...

Page 146: ... Points 1 PV Upper Range Value 2 PV Lower Range Value 3 Primary Variable Set Range Points Manually 1 Range By Applying Pressure Sensor Limits 1 Upper 2 Lower 3 Minimum Span Readings 1 Analog Output 2 Percent of Range Alarm and Saturation Levels 1 Alarm Direction 2 High Alarm 3 High Saturation 4 Low Saturation 5 Low Alarm 6 Config Alarm Saturation Levels Scaled Variable Setup 1 Scaled Variable 2 Un...

Page 147: ...Action 5 Alert Delay 6 High Detection Message 7 Low Detection Message If CV is selected Coefficient of Variation Change Shown only if Sensitivity is set to Custom Mean Change 1 Mean Sensitivity 2 Threshold Value 3 Configure Sensitivity 4 Action 5 Mean Change Message If CV is selected this is not shown Operational Values 1 Standard Deviation 2 Mean 3 Coefficient of Variation 4 SPM Detection Values ...

Page 148: ...ll Temperature Events Temperature Variable Log 1 Minimum Temperature 2 Time Since Minimum Event 3 Reset Minimum 4 Maximum Temperature 5 Time Since Maximum Event 6 Reset Maximum Time Outside Sensor Limits 1 Above Upper Sensor Limit 2 Below Lower Sensor Limit 3 Reset Time Since 1st Events Trends Pressure Module Temperature Scaled Variable Standard Deviation Mean Coefficient of Variation Maintenance ...

Page 149: ...3051S_CG Ultra Classic Ultra for Flow 1 Ranges 2 4 0 025 of span For spans less than 10 1 0 005 0 0035 URL Span of span 0 055 of span For spans less than 10 1 0 015 0 005 URL Span of span 0 04 of reading up to 8 1 DP turndown from URL 0 04 0 0023 URL Reading of reading to 200 1 DP turndown from URL Range 5 0 05 of span For spans less than 10 1 0 005 0 0045 URL Span of span 0 065 of span For spans ...

Page 150: ... 3051S_CD Ranges 2 3 0 1 of span for 50 F 28 C temperature changes 0 100 relative humidity up to 740 psi 51 bar line pressure DP only from 1 1 to 5 1 rangedown 0 15 of span for 50 F 28 C temperature changes 0 100 relative humidity up to 740 psi 51 bar line pressure DP only from 1 1 to 5 1 rangedown 0 1 of reading for 50 F 28 C temperature changes 0 100 relative humidity up to 740 psi 51 bar line p...

Page 151: ...om date of shipment All other provisions of Emerson Process Management standard limited warranty remain the same 3 Goods are warranted for twelve 12 months from the date of initial installation or eighteen 18 months from the date of shipment by seller whichever period expires first Total Time Response at 75 F 24 C includes dead time 1 3051S_C 3051S_L 3051S_T DP Ranges 2 5 100 ms Range 1 255 ms Ran...

Page 152: ... to 50 1 Not Available Absolute Pressure 3051S_CA Ultra per 50 F 28 C Classic per 50 F 28 C Ranges 2 4 0 0125 URL 0 0625 span from 1 1 to 5 1 0 025 URL 0 125 span from 5 1 to 200 1 0 0125 URL 0 0625 span from 1 1 to 5 1 0 025 URL 0 125 span from 5 1 to 100 1 Range 0 0 1 URL 0 25 span from 1 1 to 30 1 0 1 URL 0 25 span from 1 1 to 30 1 Range 1 0 0125 URL 0 0625 span from 1 1 to 5 1 0 025 URL 0 125 ...

Page 153: ... per 100 psi 6 9 bar Range 1 0 25 URL per 1000 psi 69 bar 0 25 URL per 1000 psi 69 bar Span Error 3 Range 2 3 0 1 of reading per 1000 psi 69 bar 0 1 of reading per 1000 psi 69 bar Range 0 0 15 of reading per 100 psi 6 9 bar 0 15 of reading per 100 psi 6 9 bar Range 1 0 4 of reading per 1000 psi 69 bar 0 4 of reading per 1000 psi 69 bar 1 For zero error specifications for line pressures above 2000 ...

Page 154: ...sia 2 07 bar 2 250 inH2O 0 62 bar 250 inH2O 0 62 bar 250 inH2O 0 62 bar 250 inH2O 0 62 bar 0 psia 0 bar 150 psia 10 34 bar 3 1000 inH2O 2 49 bar 1000 inH2O 2 49 bar 393 inH2O 979 mbar 1000 inH2O 2 49 bar 0 psia 0 bar 800 psia 55 16 bar 4 300 psi 20 7 bar 300 psi 20 7 bar 14 2 psig 979 mbar 300 psi 20 7 bar 0 psia 0 bar 4000 psia 275 8 bar 5 2000 psi 137 9 bar 2000 psi 137 9 bar 14 2 psig 979 mbar ...

Page 155: ...25 mbar 0 1 inH2O 0 25 mbar N A N A 0 167 psia 11 5 mbar 0 167 psia 11 5 mbar 1 0 5 inH2O 1 24 mbar 0 5 inH2O 1 24 mbar 0 5 inH2O 1 24 mbar 0 5 inH2O 1 24 mbar 0 3 psia 20 7 mbar 0 3 psia 20 7 mbar 2 1 3 inH2O 3 11 mbar 2 5 inH2O 6 23 mbar 1 3 inH2O 3 11 mbar 2 5 inH2O 6 23 mbar 0 75 psia 51 7 mbar 1 5 psia 103 4 mbar 3 5 0 inH2O 12 4 mbar 10 0 inH2O 24 9 mbar 5 0 inH2O 12 4 mbar 10 0 inH2O 24 9 m...

Page 156: ...al compartment corrosion of terminals improper grounding and unstable power supplies The enhanced EDDL Device Dashboard presents the diagnostics in a graphical task based interface that provides single click access to critical process device information and descriptive graphical troubleshooting Suite includes Statistical Process Monitoring SPM Power Advisory Status Log Variable Log Advanced Proces...

Page 157: ...it of a DP Sensor with the P9 option is 4500 psig 310 3 bar The overpressure limit of a DP Sensor with the P0 option is 6092 psig 420 bar AP 3051S_CD 3051S_CG 3051S_CA 0 750 psi 51 7 bar 60 psia 4 13 bar 1 2000 psi 137 9 bar 750 psia 51 7 bar 2 3626 psi 250 0 bar 1500 psia 103 4 bar 3 3626 psi 250 0 bar 1600 psia 110 3 bar 4 3626 psi 250 0 bar 6000 psia 413 7 bar 5 3626 psi 250 0 bar N A Range GP ...

Page 158: ... 104 C limit in vacuum service 130 F 54 C for pressures below 0 5 psia with Traditional Flange 40 to 300 F 40 to 149 C 3 4 4 20 F 29 C is the lower process temperature limit with option code P0 with Level Flange 40 to 300 F 40 to 149 C 3 with 305 Integral Manifold 40 to 300 F 40 to 149 C 3 4 Inert Fill Sensor 1 5 5 32 F 0 C is the lower process temperature limit for DP Range 0 40 to 185 F 40 to 85...

Page 159: ...a gross transmitter failure the analog signal will be driven offscale to alert the user Rosemount standard default NAMUR and custom alarm levels are available see Alarm Configuration below High or low alarm signal is software selectable or hardware selectable via the optional switch option D1 Alarm Configuration Transmitter Turn On Time Typical 3051S 3051S_L 2 seconds Diagnostics 5 seconds High Al...

Page 160: ...enters Flange Adapters 1 2 14 NPT and RC 1 2 on 2 in 50 8 mm 2 1 8 in 54 0 mm or 2 1 4 in 57 2 mm centers In Line Sensor Module 3051S_T Standard 1 2 14 NPT Female F11 Code Non threaded instrument flange available in SST for sensor ranges 1 4 only G11 Code G 1 2 A DIN 16288 Male available in SST for sensor ranges 1 4 only H11 Code Autoclave type F 250C Pressure relieved 9 16 18 gland thread 1 4 OD ...

Page 161: ...per ASTM F593 ASTM A453 Class D Grade 660 SST ASTM A193 Grade B7M alloy steel ASTM A193 Class 2 Grade B8M SST Alloy K 500 Sensor Module Fill Fluid Silicone or inert halocarbon Inert is not available with 3051S_CA In Line series uses Fluorinert FC 43 Process Fill Fluid Liquid Level Only 3051S_L Syltherm XLT Silicone 704 Silicone 200 inert glycerin and water Neobee M 20 propylene glycol and water Pa...

Page 162: ...display cover 0 8 0 4 1 6 0 7 B4 SST Mounting Bracket for Coplanar Flange 1 2 0 5 B1 B2 B3 Mounting Bracket for Traditional Flange 1 7 0 8 B7 B8 B9 Mounting Bracket for Traditional Flange with SST Bolts 1 7 0 8 BA BC SST Bracket for Traditional Flange 1 6 0 7 B4 SST Mounting Bracket for In Line 1 3 0 6 F12 F22 SST Traditional Flange with SST Drain Vents 2 2 Includes mounting bolts 3 2 1 5 F13 F23 ...

Page 163: ... in 150 15 7 7 1 16 4 7 4 17 6 8 0 18 9 8 6 4 in 150 21 2 9 6 20 9 9 5 22 1 10 0 23 4 10 6 2 in 300 11 3 5 1 3 in 300 19 6 8 9 20 3 9 2 21 5 9 8 22 8 10 3 4 in 300 30 4 13 8 30 3 13 7 31 5 14 3 32 8 14 9 2 in 600 12 8 5 8 3 in 600 22 1 10 0 22 8 10 3 24 0 10 9 25 3 11 5 DN 50 PN 40 11 3 5 1 DN 80 PN 40 16 0 7 3 16 7 7 6 17 9 8 1 19 2 8 7 DN 100 PN 10 16 11 2 5 1 11 9 5 4 13 1 5 9 14 4 6 5 DN 100 P...

Page 164: ...using Junction Box Housing Wireless Housing Front View Front View Front View Side View Side View Side View Dimensions are in inches millimeters 4 20 107 8 53 217 9 63 245 4 20 107 8 53 217 9 63 245 90 10 91 277 4 20 107 Extended Range External Antenna 6 93 176 External Antenna 4 55 116 6 44 164 3 45 88 6 44 164 7 70 196 8 53 217 9 63 245 6 72 171 6 06 155 3 46 87 8 6 44 154 ...

Page 165: ...g Junction Box Housing Wireless Housing Front View Front View Front View Side View Side View Side View Dimensions are in inches millimeters 9 26 235 3 40 86 1 10 28 9 26 235 3 40 86 1 10 28 90 10 91 277 4 20 107 Extended Range External Antenna 6 93 176 External Antenna 3 40 86 1 10 28 1 63 41 2 13 54 3 45 88 7 70 196 9 26 235 6 72 171 6 06 155 3 46 87 8 1 63 41 2 13 54 ...

Page 166: ...Web Housing Junction Box Housing Wireless Housing Front View Front View Front View Side View Side View Side View Dimensions are in inches millimeters 4 20 107 8 22 209 4 20 107 8 22 209 3 46 87 8 90 10 91 277 4 20 107 Extended Range External Antenna 6 93 176 External Antenna 5 21 132 4 55 116 3 45 88 6 93 176 8 22 209 6 72 171 6 06 155 ...

Page 167: ...ober 2010 A 19 Rosemount 3051S Series Figure A 4 Coplanar Mounting Configurations B4 Bracket Pipe Mount Panel Mount Front View Front View Front View Dimensions are in inches millimeters 6 25 159 3 54 90 2 58 66 4 55 116 6 15 156 2 81 71 4 70 120 ...

Page 168: ...gurations B4 Bracket Pipe Mount Pipe Mount Flat Bracket Panel Mount Dimensions are in inches millimeters Pipe Mount Panel Mount Front View Side View Dimensions are in inches millimeters 8 18 208 0 93 24 2 62 67 3 42 87 7 7 196 13 03 331 5 32 135 4 85 123 3 42 87 10 70 272 2 62 67 7 70 196 3 08 78 6 25 159 6 15 2 81 71 4 72 120 6 90 175 4 55 116 2 58 66 6 15 156 ...

Page 169: ...ies Figure A 7 Remote Display Mounting Configurations B4 Bracket 1 Tolerances are 0 040 1 02 0 020 0 51 Pipe Mount Panel Mount Front View Side View Dimensions are in inches millimeters 1 82 46 3 08 78 6 90 175 6 24 158 2 66 68 2 33 59 5 19 132 4 72 120 2 66 68 6 15 156 4 48 114 ...

Page 170: ... 6 0 152 7 5 191 4 0 75 19 2 58 66 5 0 127 5 65 143 4 102 0 88 22 7 5 191 9 0 229 8 0 75 19 3 5 89 6 2 158 5 65 143 ASME B16 5 ANSI 300 2 51 0 82 21 5 0 127 6 5 165 8 0 75 19 N A 3 6 92 5 65 143 3 76 1 06 27 6 62 168 8 25 210 8 0 88 22 2 58 66 5 0 127 5 65 143 4 102 1 19 30 7 88 200 10 0 254 8 0 88 22 3 5 89 6 2 158 5 65 143 ASME B16 5 ANSI 600 2 51 1 00 25 5 0 127 6 5 165 8 0 75 19 N A 3 6 92 7 6...

Page 171: ... to 10 34 bar 3A 1000 to 1000 inH2O 2 5 to 2 5 bar 393 to 1000 inH2O 0 98 to 2 5 bar 0 to 800 psia 0 to 55 2 bar 4A 300 to 300 psi 20 7 to 20 7 bar 14 2 to 300 psig 0 98 to 21 bar 0 to 4000 psia 0 to 275 8 bar 5A 2000 to 2000 psi 137 9 to 137 9 bar 14 2 to 2000 psig 0 98 to 137 9 bar N A Expanded 0A 3 3 to 3 inH2O 7 47 to 7 47 mbar N A 0 to 5 psia 0 to 0 34 bar Isolating Diaphragm Standard Standar...

Page 172: ...unt level flange DIN DN 50 PN 40 SST 316 SST G41 Vertical mount level flange DIN DN 80 PN 40 SST 316 SST Expanded F32 Bottom vent traditional flange 1 4 18 NPT SST 316 SST F42 Bottom vent traditional flange RC 1 4 SST 316 SST F62 DIN compliant traditional flange 1 4 18 NPT SST 316 SST M10 bolting F72 DIN compliant traditional flange 1 4 18 NPT SST 316 SST M12 bolting Transmitter Output Standard St...

Page 173: ... B4 Coplanar flange bracket all SST 2 in pipe and panel B1 Traditional flange bracket CS 2 in pipe B2 Traditional flange bracket CS panel B3 Traditional flange flat bracket CS 2 in pipe B7 Traditional flange bracket B1 with SST bolts B8 Traditional flange bracket B2 with SST bolts B9 Traditional flange bracket B3 with SST bolts BA Traditional flange bracket B1 all SST BC Traditional flange bracket...

Page 174: ...UNDATION fieldbus protocol only K5 FM Explosion proof Dust Ignition proof Intrinsically Safe Division 2 E6 23 CSA Explosion proof Dust Ignition proof Division 2 I6 CSA Intrinsically Safe IF CSA FISCO Intrinsically Safe FOUNDATION fieldbus protocol only K6 23 CSA Explosion proof Dust Ignition proof Intrinsically Safe Division 2 E7 IECEx Flameproof Dust Ignition proof I7 IECEx Intrinsic Safety IG IE...

Page 175: ...ndard P9 4500 psig 310 bar static pressure limit Rosemount 3051S_CD only P0 29 6092 psig 420 bar static pressure limit Rosemount 3051S2CD only Calibration Certification Standard Standard Q4 Calibration certificate QP Calibration certificate and tamper evident seal Material Traceability Certification Standard Standard Q8 Material traceability certification per EN 10204 3 1 Quality Certification for...

Page 176: ...16 Not available with process connection option code A11 17 Not available with output code F 18 Not available with housing style codes 00 2E 2F 2G 2M 5A 5J or 7J 19 Requires PlantWeb housing and Hardware Adjustments option code D1 Limited availability depending on transmitter type and range Contact an Emerson Process Management representative for additional information 20 Transmitter is shipped wi...

Page 177: ...L SST 3 1 Alloy C 276 Process Connection Standard Standard A11 2 Assemble to Rosemount 306 Integral Manifold B11 2 3 Assemble to one Rosemount 1199 Seal E11 1 2 14 NPT female G11 G1 2 A DIN 16288 male Range 1 4 only Expanded F11 Non threaded instrument flange I flange Range 1 4 only Transmitter Output Standard Standard A 4 20 mA with digital signal based on HART protocol F 4 FOUNDATION fieldbus pr...

Page 178: ... HART Diagnostics Suite Mounting Bracket 10 Standard Standard B4 Bracket all SST 2 in pipe and panel Software Configuration Standard Standard C1 11 Custom software configuration Requires Configuration Data Sheet Alarm Limit Standard Standard C4 8 11 NAMUR alarm and saturation levels high alarm C5 8 11 NAMUR alarm and saturation levels low alarm C6 8 11 Custom alarm and saturation signal levels hig...

Page 179: ...hina Type n KA 17 ATEX and CSA Flameproof Intrinsically Safe Division 2 KB 17 FM and CSA Explosion proof Dust Ignition proof Intrinsically Safe Division 2 KC FM and ATEX Explosion proof Intrinsically Safe Division 2 KD 17 FM CSA and ATEX Explosion proof Intrinsically Safe Sensor Fill Fluid Standard Standard L1 18 Inert sensor fill fluid Display Type 19 Standard Standard M5 PlantWeb LCD Display M7 ...

Page 180: ...Part 00753 9220 0001 8 Not available with output code X 9 Requires PlantWeb housing and output code A Includes Hardware Adjustments as standard 10 Not available with process connection option code A11 11 Not available with output code F 12 Not available with housing style codes 00 01 2E 2F 2G 2M 5A 5J or 7J 13 Requires PlantWeb housing and Hardware Adjustments option code D1 Limited availability d...

Page 181: ...00 psi 137 9 to 137 9 bar 14 2 to 2000 psig 0 98 to 137 9 bar N A Transmitter Output Standard Standard A 4 20 mA with digital signal based on HART protocol F 1 FOUNDATION fieldbus protocol X 2 Wireless Requires wireless options and wireless PlantWeb housing Housing Style Material Conduit Entry Size Standard Standard 00 None SuperModule spare part order output code A 1A PlantWeb housing Aluminum 1 ...

Page 182: ...to 205 C P Propylene Glycol and Water 5 to 203 F 15 to 95 C Process Connection Style Standard Standard FF Flush Flanged Seal EF Extended Flanged Seal Process Connection Size High Side Flush Flanged Seal Extended Flanged Seal Standard Standard G 2 in DN 50 7 3 in 3 in DN 80 2 58 in diaphragm J DN 80 9 4 in DN 100 4 in DN 100 3 5 in diaphragm Flange Rating High Side Standard Standard 1 ANSI ASME B16...

Page 183: ...ntenna WM Extended Range External Antenna SmartPower Standard Standard 1 7 Compatible with Black Power Module I S Power Module Sold Separately Other Options Include with selected model number Diaphragm Thickness Expanded SC 0 006 in 150 µm available with 316L SST and Alloy C 276 Flushing Plug Vent Drain Valve Standard Standard SD Alloy C 276 plug s for flushing connection s SG 316 SST plug s for f...

Page 184: ...turation levels Hardware Adjustments Standard Standard D1 10 11 12 Hardware adjustments zero span alarm security Flange Adapter Standard Standard D2 1 2 14 NPT flange adapter Expanded D9 RC 1 2 SST flange adapter Custody Transfer Standard Standard D3 13 Measurement Canada Accuracy Approval Ground Screw Standard Standard D4 External ground screw assembly Drain Vent Valve Standard Standard D5 Delete...

Page 185: ... IECEx Type n ND ATEX Dust Sensor Fill Fluid Standard Standard L1 18 Inert sensor fill fluid O ring Standard Standard L2 Graphite filled PTFE o ring Bolting Material Standard Standard L4 Austenitic 316 SST bolts L5 8 ASTM A193 Grade B7M bolts L6 Alloy K 500 bolts L7 8 ASTM A453 Class D Grade 660 bolts L8 ASTM A193 Class 2 Grade B8M bolts Display Type 19 Standard Standard M5 PlantWeb LCD Display M7...

Page 186: ...s Consult latest standard for details Selected materials also conform to NACE MR0103 for sour refining environments 9 Requires PlantWeb housing and output code A Includes Hardware Adjustments as standard 10 Not available with output code F 11 Not available with output code X 12 Not available with housing style codes 00 2E 2F 2G 2M 5A 5J or 7J 13 Requires PlantWeb housing and Hardware Adjustments o...

Page 187: ...interface housing SST 1 2 14 NPT 7J 1 Quick Connect A size Mini 4 pin male termination SST Expanded 1C PlantWeb housing Aluminum G1 2 1L PlantWeb housing SST G 1 2 2C Junction Box housing Aluminum G1 2 2G Junction Box housing with output for remote interface Aluminum G1 2 3C Remote mount display and interface housing Aluminum G1 2 Code Transmitter Output Standard Standard A 4 20 mA with digital si...

Page 188: ...ST bracket 50 ft 15 m cable M9 7 Remote mount LCD display and interface SST bracket 100 ft 31 m cable Transient Protection Standard Standard T1 8 Transient terminal block Conduit Electrical Connector Standard Standard GE 9 M12 4 pin Male Connector eurofast GM 9 A size Mini 4 pin Male Connector minifast Typical Model Number 300S 1A A E5 1 Available with output code A only Available approvals are FM...

Page 189: ... drawing shows the name and location for commonly ordered spare parts PlantWeb Housing Terminal Block Cover O ring Cover Transmitter Electronics Flange Alignment Screw Not Pressure Retaining Flange Adapter Bolts Flange Adapters Drain Vent Valve Coplanar Flange Flange Adapter O Ring Process Flange O Ring Module O Ring ...

Page 190: ...erminal Block FOUNDATION Fieldbus Output Electronics 03151 9020 0001 HART Diagnostics Electronics Advanced HART Diagnostics Upgrade Assembly 03151 9071 0001 Advanced HART Diagnostics Upgrade Assembly for SIS 03151 9071 0002 Advanced HART Diagnostics Replacement Assembly 03151 9071 0003 Miscellaneous PlantWeb housing header cable O ring package of 12 03151 9011 0001 Electrical Housing Terminal Bloc...

Page 191: ...teel 03151 9200 1025 316 SST 03151 9200 1022 Cast C 276 03151 9200 1023 Cast Alloy 400 03151 9200 1024 Coplanar Flange Alignment Screw package of 12 03151 9202 0001 Traditional Flange 316 SST 03151 9203 0002 Cast C 276 03151 9203 0003 Cast Alloy 400 03151 9203 0004 Level Flange Vertical Mount 2 in Class 150 SST 03151 9205 0221 2 in Class 300 SST 03151 9205 0222 3 in Class 150 SST 03151 9205 0231 3...

Page 192: ... 0013 Alloy K 500 Valve Stem and Alloy 400 Seat Kit 03151 9268 0014 316 SST Ceramic Ball Drain Vent Kit 03151 9268 0112 Alloy C 276 Ceramic Ball Drain Vent Kit 03151 9268 0113 Alloy 400 K 500 Ceramic Ball Drain Vent Kit 03151 9268 0114 O Ring Packages package of 12 Electronic Housing Cover Standard and Meter 03151 9040 0001 Electronics Housing Module 03151 9041 0001 Process Flange Glass filled PTF...

Page 193: ...151 9283 0004 Gage Absolute Flange and Adapter Bolt Kit Carbon Steel set of 6 03151 9283 1001 316 SST set of 6 03151 9283 1002 ANSI ASTM A 193 B7M set of 6 03151 9283 1003 Alloy K 500 set of 6 03151 9283 1004 Manifold Traditional Flange Bolts Carbon Steel Use bolts supplied with manifold 316 SST Use bolts supplied with manifold LEVEL FLANGE VERTICAL MOUNT Flange Bolt Kit Each kit contains bolts fo...

Page 194: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series A 46 ...

Page 195: ...fire protection requirements by FM a nationally recognized testing laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA European Directive Information The EC declaration of conformity for all applicable European directives for this product can be found at www rosemount com A hard copy may be obtained by contacting an Emerson Process Management representat...

Page 196: ...s I Division 1 Groups B C and D Dust Ignition proof for Class II and Class III Division 1 Groups E F and G suitable for Class I Division 2 Groups A B C and D when installed per Rosemount drawing 03151 1013 CSA Enclosure Type 4X conduit seal not required Dual Seal I6 IF Intrinsically Safe for Class I Division 1 Groups A B C and D when connected in accordance with Rosemount drawings 03151 1016 Dual ...

Page 197: ...st be used which maintain the ingress protection of the enclosure to at least IP66 2 Unused cable entries must be filled with suitable blanking plugs which maintain the ingress protection of the enclosure to at least IP66 3 Cable entries and blanking plugs must be suitable for the ambient range of the apparatus and capable of withstanding a 7J impact test 4 The 3051S must be securely screwed in pl...

Page 198: ...in accordance with GB3836 1 2000 and GB3836 2 2000 should be used when installing in a hazardous location Five full threads should be engaged when the cable entry is assembled to the pressure transmitter 8 The diameter of the cable should meet the requirements of the cable entry instruction manual The compression nut should be tightened Aged seal rings should be replaced 9 Maintenance should not b...

Page 199: ...60 C to 70 C 3 For explosive gas atmospheres 4 During installation protective measures should be taken to ensure ingress protection is IP20 GB4208 minimum 5 The cable between the pressure transmitter and associated apparatus should be 2 wire insulated shielded cable The cable core section area should be greater than 0 5 mm2 The cable shield must be grounded in a non hazardous area and isolated fro...

Page 200: ...ters for the energy limited transmitter 5 The product should be used with an associated energy limited apparatus certified by NEPSI in accordance with GB3836 1 2000 and GB3836 8 2003 to establish an explosion protection system that can be used in explosive gas atmospheres 6 The cables between this product and associated energy limited apparatus should be shielded cables the cables must have an ins...

Page 201: ...llation and maintenance shall be followed in detail to assure safety during its expected lifetime 2 For ambient temperature above 60 ºC cable wiring must have minimum isolation temperature of 90 ºC to be in accordance to equipment operation temperature 3 The accessory of cable entries or conduit must be certified as flameproof and needs to be suitable for use conditions 4 Where electrical entry is...

Page 202: ...emote Display Quick Connect HART Diagnostics Ex ia IIC T4 Ta 60 C to 70 C FOUNDATION fieldbus Ex ia IIC T4 Ta 60 C to 40 C FISCO IP66 Special conditions for safe use x 1 The 3051S HART 4 20 mA 3051S FOUNDATION fieldbus 3051S Profibus and 3051S FISCO are not capable of withstanding the 500V test as defined in clause 6 3 12 of IEC 60079 11 This must be taken into account during installation 2 The te...

Page 203: ...el certification tag is provided when optional approval is specified Once a device labeled with multiple approval types is installed it should not be reinstalled using any other approval types Permanently mark the approval label to distinguish it from unused approval types K1 Combination of E1 I1 N1 and ND K2 Combination of E2 and I2 K5 Combination of E5 and I5 K6 Combination of E6 and I6 K7 Combi...

Page 204: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 10 INSTALLATION DRAWINGS Factory Mutual FM ...

Page 205: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 11 Rosemount 3051S Series ...

Page 206: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 12 ...

Page 207: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 13 Rosemount 3051S Series ...

Page 208: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 14 ...

Page 209: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 15 Rosemount 3051S Series ...

Page 210: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 16 ...

Page 211: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 17 Rosemount 3051S Series ...

Page 212: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 18 ...

Page 213: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 19 Rosemount 3051S Series ...

Page 214: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 20 ...

Page 215: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 21 Rosemount 3051S Series ...

Page 216: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 22 ...

Page 217: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 23 Rosemount 3051S Series ...

Page 218: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 24 ...

Page 219: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 25 Rosemount 3051S Series ...

Page 220: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 26 Canadian Standards Association CSA ...

Page 221: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 27 Rosemount 3051S Series ...

Page 222: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 28 ...

Page 223: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 29 Rosemount 3051S Series ...

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Page 225: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 31 Rosemount 3051S Series ...

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Page 227: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 33 Rosemount 3051S Series ...

Page 228: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 34 ...

Page 229: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 35 Rosemount 3051S Series ...

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Page 231: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 37 Rosemount 3051S Series ...

Page 232: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 38 ...

Page 233: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 39 Rosemount 3051S Series KEMA ...

Page 234: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 40 ...

Page 235: ...Reference Manual 00809 0100 4801 Rev FA October 2010 B 41 Rosemount 3051S Series ...

Page 236: ...Reference Manual 00809 0100 4801 Rev FA October 2010 Rosemount 3051S Series B 42 ...

Page 237: ...ice 3 25 Loop Test 3 26 Messages 4 13 Diagrams Bench hook up 3 3 Field hook up 3 3 HART terminal block 2 16 Installation 2 11 Multidrop network 3 30 Typical multidrop network 3 30 Digital to analog trim 4 8 Other scale 4 9 Disassembly Before disassembling 5 3 Remove assembly 5 4 Remove from service 5 3 Remove housing 5 4 Removing electronics board 5 4 Removing sensor module 5 4 Removing terminal b...

Page 238: ...ressure input source With Field Communicator 3 15 With local zero and span 3 16 Returning products and materials 5 7 Reusable copy 3 28 S Saturation Burst mode values 3 19 Failure mode values 3 18 Level configuration 3 19 Multidrop mode values 3 20 Saving a configuration 3 27 Scaled variable configuration 3 21 Security Write Protect 2 13 Sensor module Removing 5 4 Sensor temperature 3 12 Unit 3 25...

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Page 240: ...e 3 A symbol is a registered trademark of the 3 A Sanitary Standards Symbol Council FOUNDATION fieldbus is a registered trademark of the Fieldbus Foundation Grafoil is a trademark of Union Carbide Corp All other marks are the property of their respective owners 2010 Rosemount Inc All rights reserved Emerson Process Management GmbH Co Argelsrieder Feld 3 82234 Wessling Germany Tel 49 8153 9390 Fax ...

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