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3

PENBERTHY

 SERIES H FLAT GLASS GAGES

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

3.1 Design ratings at maximum and minimum operating temperatures

TABLE 1

Gasket 
material

Glass 

size

Model RH and RHR reflex

Wetted parts material steel or stainless steel w/B7 bolting

Grafoil

®

 (standard) or non-asbestos

4-9

4000 psig (27580 kPa) at -20°F (-29°C) to 100°F (38°C)

3080 psig (21240 kPa) at 600°F (316°C)

Top-chem 2000

®

4-9

3000 psig (20680 kPa) at -20°F (-29°C) to 100°F (38°C)

100 psig ( 690 kPa) at 500°F (260°C)

25% glass filled PTFE

4-9

650 psig ( 4480 kPa) at -20°F (-29°C) to 100°F (38°C) 

150 psig ( 1030 kPa) at 500°F (260°C)

NBR / Buna-N

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

225 psig ( 1550 kPa) at 250°F (121°C)

FKM / Viton

®

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

180 psig ( 1240 kPa) at 400°F (204°C)

PTFE / Teflon

®

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

150 psig ( 1030 kPa) at 500°F (260°C)

TABLE 2

Gasket 
material

Glass 

size

Model TH and THR transparent

Wetted parts material steel or stainless steel w/B7 bolting

Grafoil

®

 (standard) or non-asbestos

4-9

3000 psig (20680 kPa) at -20°F (-29°C) to 100°F (38°C)

2310 psig (15930 kPa) at 600°F (316°C)

Top-chem 2000

®

4-9

3000 psig (20680 kPa) at -20°F (-29°C) to 100°F (38°C)

100 psig ( 690 kPa) at 500°F (260°C)

25% glass filled PTFE

4-9

650 psig ( 4480 kPa) at -20°F (-29°C) to 100°F (38°C) 

150 psig ( 1030 kPa) at 500°F (260°C)

NBR / Buna-N

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

225 psig ( 1550 kPa) at 250°F (121°C)

FKM / Viton

®

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

180 psig ( 1240 kPa) at 400°F (204°C)

PTFE / Teflon

®

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

150 psig ( 1030 kPa) at 500°F (260°C)

PCTFE/(Kel-F

®

) shields 0.063" 

(1.6 mm) thick

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

180 psig ( 1240 kPa) at 400°F (204°C)

TABLE 3

Gasket 
material

Glass 

size

Model TH and THR transparent

Stainless steel covers

Grafoil

®

 (standard) or non-asbestos

4-9

1610 psig (11100 kPa) at -20°F (-29°C) to 100°F (38°C)

1040 psig (7170 kPa) at 600°F (316°C)

Top-chem 2000

®

4-9

1610 psig (11100 kPa) at -20°F (-29°C) to 100°F (38°C)

100 psig ( 690 kPa) at 500°F (260°C)

25% glass filled PTFE

4-9

650 psig ( 4480 kPa) at -20°F (-29°C) to 100°F (38°C) 

150 psig ( 1030 kPa) at 500°F (260°C)

NBR / Buna-N

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

225 psig ( 1550 kPa) at 250°F (121°C)

FKM / Viton

®

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

180 psig ( 1240 kPa) at 400°F (204°C)

PTFE / Teflon

®

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

150 psig ( 1030 kPa) at 500°F (260°C)

PCTFE/(Kel-F

®

) shields 0.063" 

(1.6 mm) thick

4-9

300 psig ( 2070 kPa) at -20°F (-29°C) to 100°F (38°C)

180 psig ( 1240 kPa) at 400°F (204°C)

Note: 

lower temperatures are possible with metallic material variation. (e.g., 316 stainless 

construction, Grafoil

®

 gaskets/cushions useable to –325°F (-198°C)). Temperatures to 

1000°F (538°C) are possible with material variation - consult factory.

The pressure and temperature ratings may deviate from the tables if the gasketing materials 
of construction and/or bolting are other than those specified. Higher and/or lower temperature 
ratings are available with different materials of construction.
To determine the maximum allowable working pressure for a specific temperature within the 
design limits stated in the tables, the user should refer to applicable technical data sheets or, 
when provided, the specifically stated design limits on a product proposal.

Note:

 under no circumstances should shields be used in reflex style gages. Installation of shields 

in reflex style gages will keep the liquid from coming in contact with the refractive prisms, thereby 
prohibiting visualization of the liquid level in the gage.

DANGER

NEVER exceed these design ratings or application data. Exceeding design ratings or application data 
may result in mechanical failure of gage components resulting in death, serious personal injury and 
property damage.

NOTES

Grafoil

®

 is a registered trademark of Graftech.

Top Chem 2000

®

 is a registered trademark of Klinger.

PCTFE (formerly known as Kel-F

®

 - a registered trademark of 3M) is manufactured by Daikin.

Viton

®

 and Teflon

®

 are registered trademarks of E.I. DuPont de Nemours and Company.

Summary of Contents for PENBERTHY H Series

Page 1: ...TABLE OF CONTENTS Product warranty 1 1 About the manual 2 2 Introduction 2 2 1 System description 2 3 Available models 2 3 1 Design ratings at maximum and minimum operating temperatures 3 4 Inspection 4 4 1 Glass inspection 4 4 2 User rating inspection 4 5 Installation 4 5 1 Piping strain 4 5 2 Differential thermal expansion 4 5 3 Mirror viewing 4 5 4 Nut retorquing 5 5 5 Belleville washers 5 6 Op...

Page 2: ...e six basic components Each component may vary slightly depending on the desired physical and mechanical properties for the gage Use the exploded parts view in Section 11 as additional reference material Chamber provides a pressure retaining metallic channel for the liquid to enter and be viewed Slot s are machined into the chamber to provide direct visualization of the process fluid Gaskets seal ...

Page 3: ...kPa at 600 F 316 C Top chem 2000 4 9 1610 psig 11100 kPa at 20 F 29 C to 100 F 38 C 100 psig 690 kPa at 500 F 260 C 25 glass filled PTFE 4 9 650 psig 4480 kPa at 20 F 29 C to 100 F 38 C 150 psig 1030 kPa at 500 F 260 C NBR Buna N 4 9 300 psig 2070 kPa at 20 F 29 C to 100 F 38 C 225 psig 1550 kPa at 250 F 121 C FKM Viton 4 9 300 psig 2070 kPa at 20 F 29 C to 100 F 38 C 180 psig 1240 kPa at 400 F 20...

Page 4: ...be vulnerable to dust grit tools and any other objects which may scratch chip or break the glass WARNING DO NOT use glass that is chipped or even slightly scratched Glass surface defects weaken the glass which may result in glass breakage and fluid loss under pressure resulting in serious personal injury or property damage 4 2 User rating inspection The user should confirm that 1 The Series H liqu...

Page 5: ...BLE 4 BOLT TORQUE VALUES Gage models and gasket material Bolt torque ft lb Nm RH RHR TH and THR w Grafoil standard 30 to 35 41 to 48 RH RHR TH and THR w non asbestos optional 45 to 50 61 to 68 Top chem 2000 30 to 35 41 to 48 PTFE Teflon and PCTFE Kel F 20 to 25 27 to 34 25 glass filled PTFE Teflon 19 to 22 26 to 30 All models with FKM Viton or elastomeric optional 10 to 15 14 to 20 TH THR with PCT...

Page 6: ...ce with their specific application If bolting gasketing or glass on any section of a multi section gage is disturbed all sections must be checked for integrity and retorqued or repaired as necessary On all installations the following items should be evaluated regularly by the user for purposes of maintenance 1 Glass for cleanliness and signs of damage or wear 2 Shields if used for signs of cloudin...

Page 7: ...heck application to determine actual operating conditions and contact an authorized Penberthy distributor on how to proceed FIGURE 3 FIGURE 4 Nut loosening sequence 1 Lay transparent style gage on cut pieces of wood as shown in Figure 3 to keep it from rolling on the opposite side s cover s or lay reflex style gage on bench so nut side of fastener is up 2 Hold gage firmly loosen nuts starting at b...

Page 8: ...ve all paint rust and scale Apply a light coat of oil to the threads 2 For transparent gages insert bolts through half the cover and lay out covers on cut 1 x 4 pieces of wood along the bench side by side with the liquid chamber Use chamber to space covers and line them up with vision slots 3 For reflex style and belleville reflex style gages lay out covers on cut 1 x 4 pieces of wood along bench ...

Page 9: ...fferent torque value The center set s of bolts will have a final torque value of 35 ft lb 47 Nm The second two pair of bolts outward toward the end of the gage will be torqued to 30 ft lb 41 Nm the third two pair to 25 ft lb 34 Nm etc until all pairs have been torqued Refer to Section 5 for installation and Section 6 for operation of liquid level gage when returning to service 9 DISPOSAL AT END OF...

Page 10: ...et 8 Cushion 9 Shield 100 Bolt U bolt 125 Washer 163 Nameplate 331 Band RECOMMENDED SPARE PARTS Item Description Qty 100 Bolt U bolt 2 per sect 4 Nut 2 per sect 48 Glass 1 7 Gasket 2 8 Cushion 2 9 Shield if used 2 FIGURE 5 Transparent FIGURE 6 Reflex 11 EXPLODED PARTS DIAGRAMS NOTE Size 9 shown actual gage may be shorter and require fewer bolting components ...

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