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Instruction Manual

IM-106-4050 Original Issue
March 2006

OxyBalance Oxygen Display

and Averaging System

http://www.processanalytic.com

Section 1

Description

Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Part Numbers   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
System Overview   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-5

COMPONENT
CHECKLIST

A typical Rosemount Analytical OxyBalance Oxygen Display and Averaging
System package should contain the items shown in Figure 1-1.

PART NUMBERS

Use the part numbers listed in Table 1-1 to verify your OxyBalance system
part number. Copy the part number and serial number from the
OxyBalanceunit into the chart on the back cover of this manual. Refer tothis
complete part number for any correspondence with Emerson Process
Management.

Table 1-1. OxyBalance System

Part Numbers

Figure 1-1. Typical System

Package

1. Instruction Manual
2. OxyBalance Oxygen Display and Averaging System

Part Number

Description

6A00203G01

1-4 probes, NEMA 4X enclosure

6A00203G02

5-8 probes, NEMA 4X enclosure

6A00203G03

1-4 probes, plate mounted

6A00203G04

5-8 probes, plate mounted

1

38370006

2

Analytical

Ana

lytic

al

OXYMITTER

4000

HAZ

ARD

OUS

ARE

A

OXY

GEN

TRA

NSM

ITTE

R

Instru

ction

Man

ual

IM-10

6-34

0C

Rev

. 4.2

Decem

ber

2005

«
...
5
6
7
8
9
...
»

Summary of Contents for OxyBalance

Page 1: ...http www raihome com Instruction Manual IM 106 4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System ...

Page 2: ......

Page 3: ... SECTION 2 Installation Overview 2 1 System Considerations 2 1 Mounting 2 2 Wiring Connections 2 2 Setup 2 2 2 4 SECTION 3 Setup Overview 3 1 Setup 3 1 Login 3 2 Setup 3 4 Current 3 7 Trend 3 9 Alarm 3 10 SECTION 4 Calibration OxyBalance Calibration 4 1 SECTION 5 Maintenance and Service Overview 5 1 PanelView Plus 600 5 1 PanelView Removal 5 2 PanelView Installation 5 4 MicroLogix 1200 Programmabl...

Page 4: ... TOC 2 OxyBalance Oxygen Display and Averaging System SECTION 7 Recommended Spare Parts Spare Parts Listing 7 1 SECTION 8 Optional Accessories APPENDIX A Safety Data Safety Instructions A 2 SECTION B Returning Equipment to the Factory Returning Material B 1 ...

Page 5: ...tions contact your Rosemount Analytical representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installation operation and maintenance of the product Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and nat...

Page 6: ...ach illustration in this publication is a manual illustration number It is not a part number and is not related to the illustration in any technical manner If a Model 275 375 Universal HART Communicator is used with this unit the software within the Model 275 375 may require modification If a software modification is required please contact your local Emerson process Management Service Group or Na...

Page 7: ...em part number Copy the part number and serial number from the OxyBalanceunit into the chart on the back cover of this manual Refer tothis complete part number for any correspondence with Emerson Process Management Table 1 1 OxyBalance System Part Numbers Figure 1 1 Typical System Package 1 Instruction Manual 2 OxyBalance Oxygen Display and Averaging System Part Number Description 6A00203G01 1 4 p...

Page 8: ...systems there is no component failure in the OxyBalance system that will cause the loss of individual probe signals The OxyBalance system senses 4 20 mA inputs automatically Averages are very easy to set up Any probes that may fail will default to a 3 5 mA signal level indicate in red and the OxyBalance system will remove these probes from the average Likewise probes that are in calibration will i...

Page 9: ...LC The PLC process the raw data received by the OxyBalance The processed data is transmitted to the PanelView Plus 600 where it is displayed on the touch screen interface I O Modules Also known as the expansion I O these modules act as part of the controller system and are located on the right side of the PLC unit Input Terminals This row of terminals receives the 4 20 mA signals from the O2 probe...

Page 10: ...inals provide a connection point for the average O2 4 20 mA signals Failure Warning Terminals These terminals provide connection points for the output signal warning and failure contacts In Cal Terminals These terminals provide connection points for In Cal signals from the individual oxygen probes When a probe is in calibration it is removed from any average calculations Power Terminals This termi...

Page 11: ... Inputs 4 20 mA qty 1 to 8 O2 probes Signal Outputs 4 20 mA qty 1 to 8 pass through each probe qty 4 programmable averages Signal Output Resolution for averages 12 bit Signal Output Resistive Load Less than 500 ohms Discrete Inputs IN CAL qty 2 to 8 from individual probes Relay Outputs LOSS OF PLC AVERAGE WARN if one or more probes drop out of an average AVERAGE FAILED for each average when only o...

Page 12: ...1 6 Instruction Manual IM 106 4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System ...

Page 13: ...M CONSIDERATIONS Prior to installation of the OxyBalance system check for all components necessary to install the system completely When selecting a mounting location determine where the OxyBalance system will be placed in terms of serviceability ambient temperatures environmental considerations and convenience Before starting to install this equipment read the Safety Instructions in Appendix A Sa...

Page 14: ... Connect the incoming 4 20mA signals to the input signal terminals 2 Connect the 4 20mA average O2 signals to the output signal terminals 3 Connect the In Cal input signals to the in cal signal terminals 4 Connect the warning and failure signal output wiring to the warning and failure signal terminals 5 If the signal pass through feature for the incoming O2 signals will be used remove the jumpers ...

Page 15: ...7 6 5 5 6 7 5 6 7 38370003 Average 4 20 mA Output Signals Probe 1 Probe 2 Probe 3 Probe 4 Probe 5 Probe 6 Probe 7 Probe 8 Average 1 Average 2 Average 3 Average 4 Incoming 4 20 mA O Signals 2 Line Voltage Line Neutral Ground Probe 1 In Cal Contacts Probe 2 Probe 3 Probe 4 Probe 5 Probe 6 Probe 7 Probe 8 PLC Failure Avg 1 2 Fail Common Avg 1 Fail Avg 2 Fail Avg 3 4 Fail Common Avg 3 Fail Avg 4 Fail ...

Page 16: ...xygen Display and Averaging System Figure 2 3 Pass Through Terminals DCOMM COMM 0 FORCE FAULT RUN POWER OUT 4 7 IN 0 1 2 3 5 6 8 9 4 7 0 1 2 3 5 6 8 9 10 11 12 13 1 0 4 3 2 0 1 0 1 3 4 3 4 2 2 7 6 5 5 6 7 5 6 7 38370015 4 20 mA Pass Through Terminals 4 20 mA Input Terminals ...

Page 17: ...erprets and displays these signals Table 3 1 Signal Interpretation After these signals are converted into an O2 they are displayed on the touch screen interface The rest of this section will outline the necessary steps to configure and operate the OxyBalance system through the touch screen interface Before starting to install this equipment read the Safety Instructions in Appendix A Safety Data Fa...

Page 18: ...interface are conducted through five subject tabs that appear on the right hand side of the interface Current Trend Login Setup Alarm Login The operation of the interface can be password protected so either the Login Required or Login Not Required screen will be displayed once the Login tab has been pressed Refer to Figure 3 1 and Figure 3 2 Figure 3 1 Login Required Screen ...

Page 19: ...Instruction Manual IM 106 4050 Original Issue March 2006 3 3 OxyBalance Oxygen Display and Averaging System Figure 3 2 Login Not Required Screen ...

Page 20: ...esented by the incoming 4 20 mA signals and the average O2 output signals All input signals must represent the same full scale value Trend min value This values allows the adjustment of the minimum value displayed on the trend graphs on the touch screen display allowing the display to zoom in on the range of interest This setting only affects the displayed values It has no affect on the average O2...

Page 21: ... the Time Date button shown on the General tab of the Setup screen A new screen will be shown See Figure 3 4 Touch any value in the Actual column to change that value Once the new value has been entered hold the Hold To Set Clock button until the time and date has been updated in the upper right hand corner of the screen Figure 3 4 Time and Date Setup ...

Page 22: ... for the selected output chanel In Figure 3 5 the information for Average2 is shown In Figure 3 5 this channel has been named Duct B This name can be changed by pressing the name on the screen Probes 2 thourgh 8 are active Probes 4 5 and 6 have been selected to be included in this channel Pressing on any of the active probes will toggle the probe between being included and not included in this cha...

Page 23: ...of the eight possible probes The color of the bar denotes the status of the probe signal Green Probe is OK Blue Probe is in calibration Red Probe has failed Yellow Analog input signal is outside the normal range but not far enough to be considered failed NOTE If a probe signal level is not shown in green then it is not being used in any average calculations Figure 3 6 provides an example of a Prob...

Page 24: ...the average is OK red means that the reading is either in a fault or warning condition Fault Condition A Fault condition is indicated when one or more probes included in an average has failed The failed probes are not included in the average calculation for that average Warning Condition A warning condition occurs for an average when only all but one channel included in an average is in a failed s...

Page 25: ...ents each of the four averages all signified in a different color for display purposes only Average1 Average4 Each of these four tabs shows a single average channel and all of the probes included in that average Figure 3 8 shows the Average4 tab This average grouping has been named Total and shows the readings for all eight probes which are represented on the trend graph by a separate color for ea...

Page 26: ...age channel will still display an average O2 for the remaining probes in the group Average 1 4 failed This appears when less than 2 probes in the group are transmitting data for the average calculation No average percentage will be calculated Probe 1 8 calibration in progress This means that the probe is calibrating and will automatically join its specified group when the calibration is complete P...

Page 27: ... on the right To jump to the next or previous page of alarms use the middle set of arrows To jump to the top or bottom of the list use the set of arrows on the left side These are also shown on the Active Alarms page The Ack Alm and Ack All buttons are used to acknowledge the alarms Acknowledging alarms has no effect on the operation of the system It is an aide for determining which alarms have an...

Page 28: ...3 12 Instruction Manual IM 106 4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System ...

Page 29: ...rch 2006 OxyBalance Oxygen Display and Averaging System http www processanalytic com Section 4 Calibration OxyBalance Calibration page 4 1 OXYBALANCE CALIBRATION There is no calibration required for the OxyBalance Oxygen Display and Averaging System ...

Page 30: ...4 2 Instruction Manual IM 106 4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System ...

Page 31: ...the NEMA 4X protective enclosure The PanelView comes equipped with the following features AC or DC power connection and cord Mounting lever slots RS 232 and USB ports Touch screen interface Communication module and cord Compact flash memory card slot Before starting to install this equipment read the Safety Instructions in Appendix A Safety Data Failure to follow the safety instructions could resu...

Page 32: ...of the PanelView Plus 600 see Figure 5 1 2 Remove the communications cord from the PanelView Plus 600 3 Turn mounting levers to the unlocked position and remove the mounting levers from the mounting lever slots See Figure 5 3 4 Carefully slide the PanelView Plus 600 unit through the front of the panel cutout Figure 5 1 PanelView System Wiring Disconnect all power before installing or replacing com...

Page 33: ...Instruction Manual IM 106 4050 Original Issue March 2006 5 3 OxyBalance Oxygen Display and Averaging System Figure 5 2 Mounting Lever Removal 38370017 Unlocked Mounting Lever Locked Mounting Lever ...

Page 34: ... 2 Insert the four mounting levers into the mounting slots on the unit see Figure 5 3 Slide each lever until the flat side of the lever touches the surface of the panel 3 Once all levers are in place slide each lever an additional notch or two until you hear a click 4 Rotate each lever in the direction indicated until it is in the final latch position 5 Connect the power wires to the three wire co...

Page 35: ...Instruction Manual IM 106 4050 Original Issue March 2006 5 5 OxyBalance Oxygen Display and Averaging System Figure 5 3 Mounting Levers Installation 38370011 Unlocked Mounting Lever Locked Mounting Lever ...

Page 36: ...driver in the DIN rail tab at the bottom of the controller see Figure 5 5 Holding the PLC pry downward on the tab until the tab locks in the open position 4 Repeat step 3 for the second DIN rail tab 5 Pull the bottom of the PLC out and away from DIN Rail as shown in Figure 5 6 When the bottom of the PLC is free from the DIN rail lift up on the PLC until the top is also free of the DIN rail Remove ...

Page 37: ...System Figure 5 4 Ribbon Cable and Pull Loop Figure 5 5 DIN Tabs Pull Loops 38370005 End Anchor End Anchor Ribbon Cable Covers Ribbon Cables DCOMM COMM 0 FORCE FAULT RUN POWER OUT 4 7 IN 0 1 2 3 5 6 8 9 4 7 0 1 2 3 5 6 8 9 10 11 12 13 1 0 4 3 2 0 1 0 1 3 4 3 4 2 2 7 6 5 5 6 7 5 6 7 open closed 38370008 ...

Page 38: ...the DIN rail pivot the bottom of the PLC in toward the DIN rail 3 Using a screwdriver push the DIN tabs up until they snap into position holding the PLC tight against the DIN rail See Figure 5 5 4 Attach the flat ribbon cable from the I O modules to the PLC See Figure 5 4 Install the ribbon cable cover 5 Ensure the end anchors are tight 6 Connect the wiring to the PLC that was removed in step 1 of...

Page 39: ...module out and away from the mounting plate inside the enclosure When the bottom of the module is free from the DIN rail lift up on the module until the top is also free of the DIN rail Remove the module from the OxyBalance enclosure I O Module Replacement Mounting Procedures 1 Place the top of the I O module over the top of the DIN rail with the bottom fo the module tilted away from the DIN rail ...

Page 40: ...5 10 Instruction Manual IM 106 4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System ...

Page 41: ...or the MicroLogix 1200 Programmable Controllers User Manual for any troubleshooting problems concerning these units PROBE FAILURE If the one of the O2 sensing probe is in failure make sure to check that 1 All wiring is secure and properly connected to the O2 probe 2 All wiring is secure and connected to the proper contacts inside the OxyBalance system 3 O2 probe is set to transmit a 4 20 mA signal...

Page 42: ...6 2 Instruction Manual IM 106 4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System ...

Page 43: ...ts Listing page 7 1 SPARE PARTS LISTING Table 7 1 Recommended Spare Parts for the OxyBalance Oxygen Display and Averaging System Refer to the MicroLogix 1200 Programmable Controllers User Manual for replacement parts for the PLC FIGURE and INDEX No PART NUMBER DESCRIPTION QUANTITY MicroLogix 1200 PLC 1 PanelView Plus 600 1 Memory Card loaded with PLC and PanelView programs 1 ...

Page 44: ...7 2 Instruction Manual IM 106 4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System ...

Page 45: ...n Display and Averaging System http www processanalytic com Section 8 Optional Accessories Refer to the PanelView Plus 400 and 600 Terminals Installation Instructions or the MicroLogix 1200 Programmable Controllers User Manual for optional accessories concerning these units ...

Page 46: ...8 2 Instruction Manual IM 106 4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System ...

Page 47: ...Instruction Manual IM 106 4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System http www processanalytic com Appendix A Safety Data Safety Instructions page A 2 ...

Page 48: ...of this equipment connection to the mains supply should only be made through a circuit breaker which will disconnect all circuits carrying conductors during a fault situation The circuit breaker may also include a mechanically operated isolating switch If not then another means of disconnecting the equipment from the supply must be provided and clearly marked as such Circuit breakers or switches m...

Page 49: ...egelijke kabel bevestiging verzekerd is 6 Om de veilige werking van dit toestel te verzekeren moet de voeding door een stroomonderbreker gevoerd worden min 10A welke alle draden van de voeding moet onderbreken De stroomonderbreker mag een mechanische schakelaar bevatten Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven S...

Page 50: ...pnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøring gennem afbryder min 10A som vil afbryde alle kredsløb med elektriske ledere i fejlsitua tion Afbryderen skal indholde en mekanisk betjent kontakt Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og mærkes som sådan Afbrydere eller kontakter skal overholde en kendt standard som IEC947 7...

Page 51: ...ient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering min 10A die alle spanningvoerende geleiders verbreekt indien een foutconditie optreedt Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van d...

Page 52: ...kkiutuu kun nolla kiinni 6 Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä min 10A joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa Suojaan täytyy myös sisältyä mekaaninen erotuskytkin Jos ei niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi Turvakytkimien tai kat kaisimien täytyy täy...

Page 53: ...in d assurer un serrage correct sur ces derniers 6 Afin de garantir la sécurité du fonctionnement de cet appareil le raccordement à l alimentation électrique doit être réalisé exclusivement au travers d un disjoncteur minimum 10A isolant tous les conducteurs en cas d anomalie Ce disjoncteur doit également pouvoir être actionné manuellement de façon mécanique Dans le cas contraire un autre système ...

Page 54: ...in daß die Spannungsversorgung zum Gerät bzw zu den Geräten unterbrochen wird Ein mechanischer Schutzschalter kann in dieses System integriert werden Falls eine derartige Vorrichtung nicht vorhanden ist muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden Ein solcher Mechanismus zur Spannungsunterbrechung muß mit den No...

Page 55: ...ntire un adeguato ancoraggio al cavo 6 Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovrà essere eseguita tramite interruttore automatico min 10A in grado di disattivare tutti i conduttori di circuito in caso di guasto Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell alimentazion...

Page 56: ...nom en strømbryter minimum 10A som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon Strømbryteren kan også inneholde en mekanisk operert bryter for å isolere instrumentet fra spenningsforsyningen Dersom det ikke er en mekanisk operert bryter installert må det være en annen måte å isolere utstyret fra spenningsforsyningen og denne måten må være tydelig merket Kretsbry...

Page 57: ...a assegurar um funcionamento seguro deste equipamento a ligação ao cabo de alimentação eléctrica deve ser feita através de um disjuntor min 10A que desligará todos os condutores de circuitos durante uma avaria O disjuntor poderá também conter um interruptor de isolamento accionado manualmente Caso contrário deverá ser instalado qualquer outro meio para desligar o equipamento da energia eléctrica d...

Page 58: ...los cables 6 Para un manejo seguro del equipo la alimentacion electrica se realizara a traves de un interruptor magnetotermico min 10 A el cual desconectara la alimentacion electrica al equipo en todas sus fases durante un fallo Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio 7 Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligro...

Page 59: ...enna utrustning skall anslutning till huvudströmmen endast göras genom en säkring min 10A som skall frånkoppla alla strömförande kretsar när något fel uppstår Säkringen kan även ha en mekanisk frånskiljare Om så inte är fallet måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering Säkring eller omkopplare måste överensstämm...

Page 60: ...A 14 Instruction Manual IM 106 4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System ...

Page 61: ...r describe completely a The symptoms that determined the equipment is faulty b The environment in which the equipment was operating housing weather vibration dust etc c Site from which equipment was removed d Whether warranty service or nonwarranty service is requested e Complete shipping instructions for the return of the equipment f Reference the return authorization number 4 Enclose a cover let...

Page 62: ...50 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System For equipment no longer under warranty the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions ...

Page 63: ...s for any failure of Emerson Process Management to comply with the warranty provisions whether claims by the purchaser are based in contract or in tort including negligence Emerson Process Management does not warrant equipment against normal deterioration due to environment Factors such as corrosive gases and solid particulates can be detrimental and can create the need for repair or replacement a...

Page 64: ...and T 44 1243 863121 F 44 1243 845354 http www raihome com LATIN AMERICA Fisher Rosemount Av das Americas Rio de Janeiro RJ Brazil 22631 003 T 55 21 2431 1882 ASIA PACIFIC Fisher Rosemount Singapore Private Ltd 1 Pandan Crescent Singapore 128461 Republic of Singapore T 65 6777 8211 F 65 6777 0947 E AP RMT Specialist emersonprocess com Fisher Rosemount GmbH Co Industriestrasse 1 63594 Hasselroth Ge...

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