Emerson Leroy Somer R450 Installation And Maintenance Manual Download Page 15

15

2016.06 / h

Electric Power Generation

Installation and maintenance

R450

A.V.R.

4531 en -

i

) Vary the frequency (speed) around 48 or 

58 Hz according to the operating frequency, 

and check the change in voltage from that 

observed previously (~ 15%).

j

) Readjust the speed of the genset to its 

rated no-load value.

Adjustments in parallel operation

Before starting work on the alternator, make 

sure that the speed droop is identical for all 

engines.

k

) Preset for parallel operation (with C.T. 

connected to S1, S2)

- Potentiometer 

P4

 (quadrature droop) in 

1/4 position in the case of 5A CT and at 1/2  

position in the case of 1A CT.

Apply the rated load (PF = 0.8 inductive).

The voltage should drop by 2 to 3% (400 V). 

If it increases, check that neither V and W 

nor S1 and S2 have been reversed.

l

) The no-load voltages should be identical 

for all the alternators intended to run in 

parallel.

- Couple the machines in parallel.

- By adjusting the speed, try to obtain 0 kW 

power exchange.

- By altering the voltage setting P1 on one of 

the machines, try to cancel (or minimise) the 

current circulating between the machines.

-  From  now  on,  do  not  touch  the  voltage 

settings.

m

) Apply the available load (the setting is 

only correct if a reactive load is available)

- By altering the speed, match the kW (or 

divide the rated power of the units 

proportionally)

- By altering the quadrature droop 

potentiometer 

P4

,  match  or  divide  the 

currents.

4.2.2 - Max. excitation adjustment 

(excitation ceiling)

In standard setting, the potentiometer P3 is 

in maximum position.

However,  for  applications  requiring  an 

overload  protection  (see  3.2.1.4),  the 

excitation ceiling must be adjusted by using 

the following procedures in AREP and PMG.

Method 1 :

-Connect the AVR to the alternator

-apply load to 110% of rated machine rated 

at PF=0.8, the green led is on and the red 

one is off.

-record the excitation current value

-adjust P3 until obtaining the red led flashing, 

the green one is always on.

-decrease the load to 100% and make sure 

that the red led is off.

- Increase the load at 115%, check that the 

red LED flashes during 90 seconds and that 

the excitation current is brought back to the 

above adjusted value (I

ex adjusted

).

Method 2 :

The rated excitation current (see machine 

plate) must be multiplied by 1.1 and the 

obtained value is used to set the 

potentiometer P3 at the right position.

The following table must be used.

 Position of P3 I exc (A)

8h

1

9h

1.55

10h

1.95

11h

2.5

12h

3.15

13h

3.65

14h

4.25

15h

4.7

16h

5.15

                                                                

P3

8H

12H

16H

NB: In the case of a permanent short-circuit, 

the excitation current must reach 2.9 x I

ex

 

adjusted (limited to 9.5A), during 1 second 

in AREP or 10 seconds in PMG and shuts 

down to a value less than 1A.

CALL US TODAY 

1-888-POWER-58

REQUEST A QUOTE 

[email protected]

SHOP ONLINE 

www.genpowerusa.com/leroy-somer-avr/

Summary of Contents for Leroy Somer R450

Page 1: ...LAM OFF LAM MODE 2 LAM MODE 1 50Hz EXT FREQ SET 60Hz 0 5 6 9 8 1 2 3 4 SERIES 7000 8000 SERIES 7000 8000 SERIES 5000 6000 SERIES 5000 6000 1 PHASE SENSING 3 PAHASES SENSING 2 3 0 1 RAPIDE FAST RAPIDE FAST NORMAL NORMAL NORMAL NORMAL SHUNT AREP PMG 2 3 0 1 0 9 8 7 6 5 4 3 2 1 0 3 2 1 0 3 2 1 LSA 49 50 LSA 46 47 LSA 46 47 LSA 49 50 A V R R450 Installation and maintenance CALL US TODAY 1 888 POWER 58...

Page 2: ... or repair operations performed on the AVR should be undertaken by personnel trained in the commissioning servicing and main tenance of electrical and mechanical components When the generator is driven at a frequency less than 28 Hz for more than 30 seconds with an analogic regulator the AC power must be disconnected WARNING This A V R can be incorporated in a machine marked C E This manual is be ...

Page 3: ...rical characteristics 8 3 2 Configurations 8 3 3 U F and LAM functions 12 3 4 Typical effects of the LAM with a diesel engine with or without a LAM U F only 12 3 5 AVR options 13 4 INSTALLATION COMMISSIONING 14 4 1 Electrical checks on the AVR 14 4 2 Setting up 14 4 3 Electrical faults 17 5 SPARE PARTS 18 5 1 Designation 18 5 2 Technical support service 18 Disposal and recycling instructions CALL ...

Page 4: ...USIBLES FUSES 1k 3PH S1 S2 50 Hz 60 Hz EXT FREQ SETTING 140 mm LEDS P1 Voltage P2 Stability P3 Excitation Overrun indications Fuses 10A US C Installation maintenance manual www leroy somer com 115 mm 380V 220 110 0V E E Z2 X1 Z1 X2 200 mm Rotating switch Lam and U F Voltage Excitation 4 holes Ø 6 5 mm 175 mm 50 Hz 60 Hz P4 Quad droop 7 LAM OFF LAM ON ONLY FOR SPECIAL CONFIG KNEE LAM OFF 65Hz LAM O...

Page 5: ...REP SYSTEM Field Armature T1 T2 T3 T4 T5 T6 Varistor 5 6 T7 T8 T9 T10 T11 T12 according to voltage Aux windings 10 Yellow 11 Red 9 Green 12 Black 10 Yellow 11 Red 9 Green 12 Black STATOR 6 wires T1 to T6 STATOR 12 wires T1 to T12 MAIN FIELD R450 VOIR NOTICE SEE NOTICE VOLT STAB I EXC STAT FUSIBLES FUSES 1k 3PH S1 S2 50 Hz 60 Hz EXT FREQ SETTING LEDS US C Installation maintenance manual www leroy s...

Page 6: ...ld Armature STATOR 6 wires T1 to T6 STATOR 12 wires T1 to T12 MAIN FIELD R450 VOIR NOTICE SEE NOTICE VOLT STAB I EXC STAT FUSIBLES FUSES 1k 3PH S1 S2 50 Hz 60 Hz EXT FREQ SETTING LEDS US C Installation maintenance manual www leroy somer com 380V 220 110 0V E E Z2 X1 Z1 X2 7 LAM OFF LAM ON ONLY FOR SPECIAL CONFIG KNEE LAM OFF 65Hz LAM OFF LAM MODE 2 LAM MODE 1 LAM OFF LAM MODE 2 LAM MODE 1 50Hz EXT...

Page 7: ...S FUSES 1k 3PH S1 S2 50 Hz 60 Hz EXT FREQ SETTING LEDS US C Installation maintenance manual www leroy somer com 380V 220 110 0V E E Z2 X1 Z1 X2 according to voltage 7 LAM OFF LAM ON ONLY FOR SPECIAL CONFIG KNEE LAM OFF 65Hz LAM OFF LAM MODE 2 LAM MODE 1 LAM OFF LAM MODE 2 LAM MODE 1 50Hz EXT FREQ SET 60Hz 0 5 6 9 8 1 2 3 4 SERIES 7000 8000 SERIES 7000 8000 SERIES 5000 6000 SERIES 5000 6000 1 PHASE...

Page 8: ...PF 0 8 for 400V applications From 0 to 14 with a PF 0 8 for 240V applications From 0 to 8 for 110V applications with a step up transformer ratio of 4 placed on the voltage reference The potentiometer P4 has a non linear response Then when a 1Asecondary CT is connected the effective range starts from the the second 1 3 of P4 range and in the case of a 5A secondary CT the effective range starts from...

Page 9: ...n indications One green LED Lights up when the excitation current is below the continuous operation threshold It signals the AVR normal operation Turnsoffwhentheexcitationcurrentceiling used to obtain short circuit operation is reached and when the excitation current is reduced to the shutdown value Flashes when the over excitation counter is decrementing NB After an obvious short circuit the volt...

Page 10: ...ched the ceiling in 10s with PMG excitation ftays on if Iexc I Shutdown WARNING If the overload protection is activated a voltage drop possibly exceeding 10 of the reference voltage will be observed The AVR does not provide undervoltage protection The customer will need to make sure that their installation is correctly protected against under voltages During load shedding an overvoltage is observe...

Page 11: ...voltage according to the U F ratio knee point position at 48 Hz or 58Hzaccordingtoselectionofthefrequency by an external contact Pos 9 Change in the voltage according to LAM 1 knee point position at 48 Hz or 58 Hz according to selection of the frequency by an external contact WARNING For Pavers and hydraulic applications select positions 0 50 Hz or 3 60 Hz 3 2 3 Rotating switch excitation type and...

Page 12: ...one speed variation turbo charged engine To avoid voltage oscillations the trip threshold for the LAM function should be set approximately 2 Hz below the rated frequency LAM UN 0 48 or 58 Hz 0 85 UN Voltage Voltage U f 50 or 60 Hz fC fN ST3 3 3 2 2 Soft voltage recovery function During load impacts the function helps the genset to return to its rated speed faster with a gradual increase in voltage...

Page 13: ...eration on unbalanced installations unbalance 15 R726 module regulationsystemchanged to 4 function see the maintenance manual and connection diagram PF regulation 2F Equalization of voltages before paralleling 3 F Possibility of coupling to the mains of alternators already running in parallel 4F R729 module same as R726 with additional functions Detection of a diode fault 4 20 mA input Possibility...

Page 14: ...tion Not set fully anti clockwise Excitation ceiling Factory sealed Voltage quadrature droop operation with C T 0 quadrature droop fully anti clockwise Voltage minimum fully anti clockwise Stability Stability adjustments in standalone operation b Install a D C analogue voltmeter needle dial cal 100 V on terminals F F and an A C voltmeter cal 300 500 or 1000 V on the alternator output terminals c C...

Page 15: ... the units proportionally By altering the quadrature droop potentiometer P4 match or divide the currents 4 2 2 Max excitation adjustment excitation ceiling In standard setting the potentiometer P3 is in maximum position However for applications requiring an overload protection see 3 2 1 4 the excitation ceiling must be adjusted by using the following procedures inAREPand PMG Method 1 Connect the A...

Page 16: ...4 2 3 2 R450 AREP PMG field weakening X2 Z1 X1 Z2 E E The exciter is switched off by disconnecting the AVR power supply 1 wire on each auxiliary winding contact rating 16 A 250 V A C Connection is identical for resetting theAVR internal protection If field weakening is used provide field forcing 4 2 3 3 R450 field forcing Applications B Volt Time t Guaranteed voltage build up 12 1A 1 2 s Parallel ...

Page 17: ...ffective Faulty AVR 1 faulty diode Voltage oscillations Adjust AVR stability potentiometer If no effect try normal fast recovery modes Check the speed possibility of cyclic irregularity Loose connections Faulty AVR Speed too low when on load or U F knee point set too high Voltage correct at no load and too low when on load Run at no load and check the voltage between F and F on the AVR Voltage bet...

Page 18: ...parts you should indicate the AVR type and code number Address your enquiry to your usual contact Our extensive network of service centres can dispatch the necessary parts without delay To ensure correct operation and the safety of our machines we recommend the use of original manufacturer spare parts In the event of failure to comply with this advice the manufacturer cannot be held responsible fo...

Page 19: ...tions on products dismounting upon request Waste hazardous materials The following components and materials need a special treatment and need to be separated from the alternator before the recycling process electronic materials found in the terminal box including the Automatic Voltage Regulator 198 Current Transformers 176 interference suppression module 199 and other semi conductors diode Bridge ...

Page 20: ... 2016 06 h Electric Power Generation Installation and maintenance R450 A V R 4531 en CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE generators genpowerusa com SHOP ONLINE www genpowerusa com leroy somer avr ...

Page 21: ... 2016 06 h Electric Power Generation Installation and maintenance R450 A V R 4531 en CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE generators genpowerusa com SHOP ONLINE www genpowerusa com leroy somer avr ...

Page 22: ... 2016 06 h Electric Power Generation Installation and maintenance R450 A V R 4531 en CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE generators genpowerusa com SHOP ONLINE www genpowerusa com leroy somer avr ...

Page 23: ...upport to electric power generation experts Our field personnel are 100 qualified and fully trained to operate in all environments and on all machine types We know alternators operation inside out providing the best value service to optimize your cost of ownership Where we can help Contact us Americas 1 507 625 4011 Europe International 33 238 609 908 Asia Pacific 65 6263 6334 China 86 591 8837303...

Page 24: ...www emersonindustrial com www emerson com epg 2016 06 h 4531 en CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE generators genpowerusa com SHOP ONLINE www genpowerusa com leroy somer avr ...

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