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Keystone

 OM11 - EPI2 DEvIcENEt INtErfacE

InstallatIon and maIntenance InstructIons

table of contents

1. Introduction ................................................... 1
2.  Operation and storage .................................. 1
3.  Distinguish OLD/NEW models ..................... 1
4. Installation ..................................................... 3
  4.1   assembling procedure for models 

63-125 Nm old version (US or NO 
US market) ........................................... 3

  4.2   assembling procedure for models 

250-500-1000-2000 Nm old version 
(US or NO US market) ......................... 5

5.  communication features .............................. 6
6.  DeviceNet interface module ......................... 6
  6.1  On board indication ............................. 6
  6.2  Wiring diagram .................................... 7
  6.3  Bus/hardwired mode selection .......... 8
7.  Brief DeviceNet description .......................... 8
  7.1  Network cable ...................................... 8
  7.2 terminator ........................................... 8
8.  communication interface ............................. 9
  8.1  actuator commands ............................ 9
  8.2  actuator status and indication ............ 9
  8.2.1  Positioning algorithm ........................ 11
  8.3  fail safe data...................................... 11
  8.4  Positioner configuration data ........... 11
  8.5  User defined data .............................. 11
  8.6  configuration data ............................. 12
  8.7  DeviceNet configurable parameters 12
  8.8  EDS file ............................................... 12
9.  Local settings .............................................. 13
  9.1  On-boards interface .......................... 13
  9.2  DeviceNet MacID setting .................. 14
  9.3  DeviceNet date rate setting .............. 14
10. Bluetooth communication module ............ 14
11. DeviceNet certificate ................................... 14
12. Optional kits ................................................. 15

1 IntroductIon

the OM11 DeviceNet interface is an electronic 
module that allows you to connect the Keystone 
EPI2 electrical actuator to a DeviceNet network. 
the module has its own microprocessor and 
acts as a pure bus interface without affecting 
the actuator control integrity. It is installed 
inside the actuator housing and takes the 
electrical power from the actuator power 
supply module. the DeviceNet network is 
fully isolated from the actuator electronics. 

2 operatIon and storage

the module is designed to work and to be 
stored in the same environment of the actuator.

WarnIng

The electronic parts of the EPI2 actuators and all 
option modules can be damaged by a discharge 
of static electricity. Before you start, touch a 
grounded metal surface to discharge any static 
electricity.

WarnIng

EPI2 actuators must be electrically isolated before 
any disassembling or reassembling operations. 
Before any disassembling or reassembling 
operations, please follow in detail the relevant 
paragraph of the basic installation and operating 
manual (latest revision available).

WarnIng

It is assumed that the installation, configuration, 
commissioning, maintenance and repair works 
are carried out by qualified personnel and 
checked by responsible specialists.

WarnIng

Repair work, other than operations outlined in this 
manual, is strictly reserved to qualified Emerson 
personnel or to personnel authorized by the 
company itself.

Before installation these instructions must be fully read and understood

VcIoM-02377-en 17/05

3 dIstInguIsh old/neW Models

It is important to distinguish between EPI2/f02 
old models and the new ones. 
to install the board on base actuator, in fact, it 
is necessary to choose the correct mechanical 
parts form the kit.
furthermore, the meaning of some data 
exchanged on the DeviceNet interface depends 
on model (old or new); differences will be 
explained in the following paragraphs.

for details about EPI2 actuator the reference 
manual is: EPI2 Quarter-turn Electric 
actuator IOM.

figures below allow to distinguish old version 
of EPI2/f02 from the new version (on the labels 
are underlined the digits of Product Number); 
furthermore, the logic boards with heatsink 
identifies old version models, while logic boards 
without heatsink identifies new version models.

Emerson.com/FinalControl

© 2017 Emerson. All rights reserved.

Summary of Contents for Keystone OM11

Page 1: ...ored in the same environment of the actuator Warning The electronic parts of the EPI2 actuators and all option modules can be damaged by a discharge of static electricity Before you start touch a grounded metal surface to discharge any static electricity Warning EPI2 actuators must be electrically isolated before any disassembling or reassembling operations Before any disassembling or reassembling...

Page 2: ...intenance instructions Figure 1 Label for NON US MARKET Digits X7X8 on product coding chart Figure 2 Label for US MARKET Digit 6 on product coding chart Figure 3 Example of F02 old version heatsink present Figure 4 Example of F02 new version heatsink no present ...

Page 3: ...bly and for setting the actuator controls With an Allen wrench of 5 mm unscrew the cover screws Figure 5 Figure 5 Figure 6 Figure 7 Figure 8 Remove the actuator cover Figure 6 Follow one of the following assembling procedures depending on actuator model 4 1 Assembling procedure for models 63 125 Nm old version US or NO US market Detect the black cable required for the OM11 which is already include...

Page 4: ...ure 11 Figure 12 Figure 13 Unscrew the 3 screws Figure 9 3 pcs M3x10 Tighten the 3 metal spacers Figure 10 Connect the 8 pins connector to connector on OM11 Figure 13 Connect OM11 flat cable to connector J8 on the logic board Figure 11 Place the OM11 card onto the spacer and tighten the 4 screws Figure 12 ...

Page 5: ...e required for the OM11 which is already included in the basic actuator disassemble local mechanical indicator Figure 14 Connect OM11 flat cable to connector on the logic board Figure 16 Connect the flat cable furnished into the kit to connector J3 on OM11 Figure 15 Place the OM11 card onto the heatsink spacers and tighten the 4 screws assemble local mechanical indicator Figure 17 Connect the 8 pi...

Page 6: ...k to power the transceiver 29 mA at 24 V 27 mA at 17 V 25 mA at 11 V Communication Predefined master slave connection explicit message and polled I O Baud rate 125 Kbps 250 Kbps 500 Kbps default 125 Kbps Network configurable or manual configurable via on board rotary BCD switch Addressing MACID 0 63 default 63 Network configurable or manual configurable via on board rotary BCD switches Temperature...

Page 7: ...et pushbutton Local configuration On board interface for local configuration of MACID and Baud Rate By default the board is set to accept MACID and Baud Rate from the network but it is also possible to set these parameters by hardware setting Detailed procedures are given in chapter 9 Local settings 6 2 Wiring diagram The Devicenet interface is connected to the actuator terminal board by internal ...

Page 8: ...able data rate of 125 k baud 250 k baud and 500 k baud Adjustable power configuration to meet individual application needs High current capability up to 8 A at 24 V DC Operation with off the shelf power supplies Available power taps that allow the connection of several power suppliers Build in overload protection Controller Area Network CAN technology for Media Access Control and Physical Signalli...

Page 9: ...lose Limit has been reached The close command is reset when a Stop Command is received from the bus Boolean 0 1 Stop command When this bit is set to 1 a Stop Command is issued to the actuator A Stop Command received from the bus resets both open and close commands Boolean 0 1 Positioner enable When this bit is set to 1 the on board positioner is enabled The positioner is enabled until this bit is ...

Page 10: ...ol is released Boolean 0 1 Monitor relay This indication is set to 1 when the actuator is available for bus control Monitor Relay indication means that the local selector is at Remote position no other remote interfaces have the control Hardwired or PDA and no alarms are present Boolean 0 1 Power failure alarm This bit is set when the main power supply is not in the proper range The diagnostic ind...

Page 11: ...l Delay before to initiate the safety action R W Integer 0 10 4 sec 8 4 Dead band configuration The Dead Band indicates the maximum allowed deviation from the valve position and the requested position If the deviation is bigger an open or close control command will be generated Indication Description Direction Data type Range Default E U Parameter 4 Class 100 Instance 1 Attribute 103 Dead band Thi...

Page 12: ...ion necessary to the device configuration and to the access and alter the configurable parameters of the EPI2 actuator Indication Description Direction Data type Range Default E U Parameter 17 Class 3 Instance 1 Attribute 1 MACID The MACID to assign to the device R W Unsigned 0 63 63 Parameter 18 Class 3 Instance 1 Attribute 2 Baud rate The Baud Rate to assign to the device R W Unsigned 0 2 0 Keys...

Page 13: ...utton ENA_CFG switch MSB LSB Address BCD Rotary switches When the DeviceNet Interface tries to set opening closing speeds actuator logic sets values in function of following table Note New version of F02 EPI2 has only the opening closing torque 2 5 and 9 see VCIOM02819 EN Note Input data Torque has different meaning in function of old and new F02 EPI2 models In particular in old F02 EPI2 models it...

Page 14: ...ered in Configuration Mode Set the new Data Rate on the rotary switches DATA_ Press the pushbutton ENTER to confirm the new set if the new MACID is correct the CFG_OK LED turns ON Move the dip switch ENA_CFG on the OFF position to exit from Configuration Mode the DeviceNet interface module is reset to activate the new setting 9 3 DeviceNet communication speed configuration The DeviceNet interface ...

Page 15: ... Figure 19 to choose the correct mechanical parts Table 3 EPI2 F02 cross reference table NON US MARKET Actuator model OLD 63 125 OLD 250 2K NEW 63 125 NEW 250 2K Product coding chart digit X7X8 1 phase UV VU UV VU LV HV LV HV Product coding chart digit X7X8 3 phase 31 32 33 31 32 33 3A 3B 3C 3A 3B 3C A 1 11 11 4 8 5 8 B 2 12 12 1 11 6 9 C 3 13 13 2 12 7 10 D 14 14 15 Table 4 EPI2 F02 cross referen...

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