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Summary of Contents for Fluid Chiller

Page 1: ...Precision Cooling For Business Critical Continuity Liebert Process Fluid Chiller User Manual 1 5 10 Tons 50 60 Hz ...

Page 2: ......

Page 3: ... 4 1 3 7 Circuit Setter 4 1 3 8 Ball Valve 4 1 3 9 High Temperature Thermostat 4 1 3 10 Low Flow Switch 4 1 3 11 RCM8 Monitor 4 2 0 INSTALLATION 2 1 Equipment Inspection 5 2 2 Location Considerations 5 2 3 Piping Connections 5 2 4 Electrical Connections 6 2 5 Preparation of Glycol Solution 6 2 6 Start up 7 3 0 OPERATION 3 1 Pre Startup Checklist 10 3 2 Startup Procedure 10 3 3 Overview of Operatio...

Page 4: ...NUAL SUPPLEMENT 4A 1 Product Description 18A 4A 1 1 Additional Equipment 18A 4A 2 Temperature Control for 8 and 10 Ton Process Chiller 18C 4A 3 Temperature Setpoint for Chiller 18E 4A 4 Flow Control 18E 5 0 TROUBLESHOOTING 6 0 SEMIANNUAL MAINTENANCE INSPECTION CHECKLIST 7 0 PARTS 7 1 Parts List 24 8 0 APPENDIX A EMERGENCY WATER SOURCE MODULE 8 1 Model Numbers 34 8 2 Typical Application 34 8 3 Sequ...

Page 5: ...el Control and Chiller System 40 Figure 12 General Piping Arrangement at WLC Module 43 Figure 13 Cabinet Dimensions and Mounting 44 Figure 14 Electrical Connections at WLC Module 45 Figure 15 Electrical and Piping Connections at the Process Chiller 46 Figure 16 Level Control and Alarm Option Module Electrical Schematic 47 Tables Table 1 Model Number Designation 1 Table 2 Typical Propylene Glycol D...

Page 6: ......

Page 7: ...3 ë 3URFHVV OXLG KLOOHU 1RPLQDO DSDFLW LQ 7KRXVDQG 78 ý LU RROHG ý éçí çíý êðSKDVH 2ý 1RýRSWLRQV ëý 5HYLVLRQ HYHO 3ý ëíåîëêí çíý ìðSKDVH ý DXJHî HDWHU 0ý êåíîéìè èíý êðSKDVH 6ý 6WDLQOHVV 6WHHO 3XPS 1ý ëííîëêí èíý êðSKDVH ý DXJHî HDWHUî66ý 3XPS ý ëííîëêí èíý ìðSKDVH ý ëíåîëêí çíý êðSKDVH ...

Page 8: ...ëýýýýýýýýýý ...

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Page 10: ...DOYH IRU IORZ EDODQFH PHWHULQJ DQG VKXW RII1 ìïêïå DOOý9DOYH UDVV ERG 427 WXUQ IRU LVRODWLRQ RI IOXLG SLSLQJ FRPSRQHQWV DV D VHUYLFH DLG1 ìïêïä LJKý7HPSHUDWXUHý7KHUPRVWDW UHPRWH EXOE DGMXVWDEOH WKHUPRVWDW1 3URYLGHV DODUP FRQWDFW ZKHQ WKH IOXLG WHPSHUDWXUH ULVHV DERYH GHVLJQ OLPLW1 GMXVWDEOH UDQJH LV 73ƒ WR 3ƒ 717ƒ WR 65ƒ 1 ìïêïìí RZý ORZý6ZLWFK UDVV ERG IORZ VZLWFK1 3URYLGHV DODUP FRQWDFW ZKHQ IOX...

Page 11: ... FRRODQW ORRS RI WKH SURFHVVLQJ HTXLSPHQW WR EH FRROHG E FKLOOHG ZDWHU1 QVWDOO D VKXW0RII YDOYH LQ HDFK OLQH VR WKDW HTXLSPHQW FDQ EH LVRODWHG IRU PDLQWHQDQFH1 QVXODWH WKH FRRODQW OLQHV WR SUHYHQW WKH FRQGHQVDWLRQ RI ZDWHU IURP WKH DLU RQ WKH SLSHV1 7KH FRQQHFWLRQV DUH 627 LQFK RU 4 LQFK 137 IHPDOH GHSHQGLQJ RQ PRGHO1 7KH VXSSO OLQH WR WKH FRPSXWHU DQG UHWXUQ OLQH IURP WKH FRPSXWHU DUH ODEHOHG RQ ...

Page 12: ...7KHUH DUH WZR EDVLF W SHV RI FRUURVLRQ LQKLELWLRQ WKH DUH FODVVLILHG DV FRUURVLRQ LQKLELWRUV RU HQYLURQPHQWDO VWDELOL HUV1 7KH FRUURVLRQ LQKLELWRUV IXQFWLRQ E IRUPLQJ D VXUIDFH EDUULHU ZKLFK SURWHFWV WKH PHWDOV IURP DWWDFN1 QYLURQPHQWDO VWDELOL HUV ZKLOH QRW FRUURVLRQ LQKLELWRUV LQ WKH VWULFW VHQVH RI WKH ZRUG GHFUHDVH FRUURVLRQ E VWDELOL LQJ RU IDYRUDEO DOWHULQJ WKH RYHUDOO HQYLURQ0 PHQW1 Q DONDO...

Page 13: ...SUHVHQWDWLYH IRU DGGLWLRQDO UHFRP0 PHQGDWLRQV1 ëïç 6WDUWðXS 5HIHU WR êïí ðý2SHUDWLRQ IRU VWDUW0XS FKHFN OLVW DQG SURFHGXUH1 7DEOHýé 7 SLFDOý3URS OHQHý O FROý DWD 7DEOHýë O FROý9ROXPH KLOOHUý7DQNñý YDSRUDWRUýDQGý QWHUQDOý3LSLQJ 0RGHOýõ7RQVô O FROý9ROXPHýJDOïýõOLWHUVô ìïè æïìýõëçïäô ëïí æïëýõëæïêô ëïí äïåýõêæïìô éïí äïäýõêæïèô èïí ìíïíýõêæïäô 7DEOHýê 7 SLFDOý WK OHQHý O FROý DWD øý O FROýE ý 92 80 í...

Page 14: ...çéìô ìå õéèæô 1î ëæðæîêë õçäìô ýë õèìô ìðêîå õêèô ëðìîé õèæô åðëæîêë õëëèô ìðìèîìç õéäô êéé õìèçô 36íêç êçðìîå õäìåô éåðêîìç õìëëéô êëðìîë õåëèô ìå õéèæô 1î êéðêîêë õåççô ýìðæîå õéåô ë õèìô ëðìîë õçéô ìíðêîêë õëèçô ë õèìô éëè õìäêô 36íéå êçðìîåý õäìåô èêðêîìç õìêèìô êåðìîë õäæåô ìå õéèæô ëéðìäîêë õçëèô êäðêîêë õääêô ëðìîë õçéô ë õèìô ëðìîë õçéô ìíðêîêë õëèçô ë õèìô èêë õëéìô 36íçí êçðìîå õäìåô èêð...

Page 15: ... QVWDOODWLRQýýýýýýýýýýä LJXUHýë OHFWULFDOý RQQHFWLRQV ...

Page 16: ...Figure 2A General piping arrangement 8 and 10 ton air cooled models 9A Installation ...

Page 17: ... and 10 ton air cooled models Table 5A Dimensional data 8 and 10 ton air cooled Model Numbers Dimensional Data in mm Module Weight Net Ibs kg 60 HZ 50 HZ A B C D PF096A PS095A 77 1956 39 1 4 997 38 1 2 978 5 1 2 140 750 340 PS120A PS119A A C Installation 9B ...

Page 18: ...Figure 2C Electrical field connections 8 and 10 ton air cooled models 9C Installation ...

Page 19: ...onal Data 8 10 ton air cooled models with thermal storage tank cabinet Model Numbers Dimensional Data in mm Module Weight Storage Tank empty lbs kg Capacity gal L 60 Hz A B C D E PS096A 77 1956 39 1 4 997 38 1 2 978 5 1 2 140 69 1 4 1759 1170 531 100 380 PS120A Note Add weight of fluid for operating weight C A 30 Installation 9D ...

Page 20: ...41 RPSOHWH SUH0VWDUWXS FKHFNOLVW1 51 ORVH WKH FXVWRPHU0VXSSOLHG GLVFRQQHFW VZLWFK WR HQHUJL H WKH XQLW1 7KH VDPH VZLWFK ZLOO DOVR VWRS WKH XQLW1 KHFN IRU SURSHU YROWDJH1 RU LQLWLDO VWDUWXS RU LI WKH XQLW KDV EHHQ LGOH IRU VRPH WLPH IROORZ WKH SURFHGXUH EHORZ 61 9HULI WKDW WKH IOXLG SXPS LV URWDWLQJ FRUUHFWO FORFNZLVH IURP PRWRU HQG 1 71 2Q XQLWV ZLWK 6 SKDVH VFUROO FRPSUHVVRUV YHULI URWDWLRQ LV LQ...

Page 21: ...IRUPHU LV XVHG WR RSHUDWH YDULRXV UHOD V DQG FRQWDFWV LQ WKH FRQWURO FLUFXLW1 LUFXLWý UHDNHU 7KH FRQWURO YROWDJH FLUFXLW LV SURWHFWHG E D PDQXDO UHVHW 615 PS FLUFXLW EUHDNHU1 LUFXLW EUHDNHU LV PRXQWHG WR D EUDFNHW RQ WKH WUDQVIRUPHU1 5HVHWý XWWRQ I WKH UHVHW EXWWRQ LV LQ WKH H WHQGHG SRVLWLRQ HOLPLQDWH DOO SRVVLEOH VKRUWV LQ WKDW FLUFXLW WKHQ GHSUHVV WKH UHVHW EXWWRQ1 êïè RZý3UHVVXUHý6ZLWFKý GMXVW...

Page 22: ...OD WKDW E SDVVHV WKH ORZ SUHVVXUH VZLWFK IRU WKUHH PLQXWHV1 7KLV HQVXUHV SRVLWLYH VWDUWLQJ GXULQJ SHULRGV RI ORZ RXWGRRU WHPSHUDWXUH1 êïä 6KRUWý FOHý3UHYHQWý5HOD OO XQLWV KDYH D QRQ0DGMXVWDEOH WLPH GHOD UHOD WKDW SUHYHQWV D FRPSUHVVRU VWDUW ZLWKLQ WKUHH 6 PLQXWHV RI D FRPSUHVVRU VKXW RII1 ...

Page 23: ... LI VXFWLRQ SUHVVXUH IDOOV EHORZ WKH FXW0RXW VHWWLQJ1 LJK VXFWLRQ SUHVVXUH UHGXFHV WKH DELOLW RI WKH UHIULJHUDQW WR FRRO FRPSUHVVRU FRPSRQHQWV DQG FDQ UHVXOW LQ FRPSUHVVRU GDPDJH1 0LQLPXP SUHVVXUH VZLWFK FXW0RXW VHWWLQJ DQG PD LPXP GHVLJQ RSHUDWLQJ VXFWLRQ SUHVVXUHV DUH VKRZQ EHORZ1 éïìïë LVFKDUJHý3UHVVXUH LVFKDUJH 3UHVVXUH FDQ EH LQFUHDVHG RU GHFUHDVHG E ORDG FRQGLWLRQV RU FRQGHQVHU HIILFLHQF 1 7...

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Page 29: ...9 4 per circuit R 22 Internal Glycol Volume without 100 gallon storage tank 12 4 gallons 8 ton model PS096A 12 6 gallons 10 ton model PS120A Multistage Circulating Pump The model number indication for the multistage pump is an M or R in the ninth character of the model number For example PS096A AM40 1 Fully unscrew the pin located in the drain plug 2 Close the discharge valve 3 Remove the vent plu...

Page 30: ...Figure 3A Process chiller pump performance 60 Hz 18B Maintenance ...

Page 31: ...evaporator inlet Figure 3B shows a schematic representation of this piping system Figure 3B Piping bypass to evaporator inlet The system is factory piped and wired Figure 3C shows the connections to the control board Figure 3C Electronic hot gas bypass valve Compressor Condenser SDR 4 TCB Receiver Catch Aall See All Solenoid Valve TEV Distributor External Equalizer Evaporator SDR 4 Fitting size av...

Page 32: ...lowing pins P7 Temperature sensor enable selector P9 Close on rise logic selector P12 Valve selector In addition a jumper can be field installed on the following pins to troubleshoot operation of the valve P5 Force valve open valve opens and remains open as long as jumper is installed P6 Force valve closed valve closes and remains closed as long as jumper is installed 18D Maintenance ...

Page 33: ...disconnect it from the controller and measure the resistance Figure 3E shows the relationship between temperature and resistance Figure 3E Temperature sensor resistance 4A 4 Flow Control A circuit setter is factory installed in the supply line and a ball valve is factory installed in a bypass loop The desired system flow to the load should be set by adjusting the circuit setter to the required flo...

Page 34: ...PSýRYHUORDGïý KHFNýDPSýGUDZï 1RýRXWSXWýYROWDJHýIURPýWUDQVIRUPHU KHFNýIRUýëéý9 ýEHWZHHQýêýDQGýêæïý IýQRýYROWDJHñýFKHFNýSULPDU ýYROWDJHï 7UDQVIRUPHUýFLUFXLWýEUHDNHUýWULSSHG KHFNýIRUýëéý9 ýEHWZHHQýêýDQGýêæïý IýQRýYROWDJHñýFKHFNýIRUýVKRUWýDQGý UHVHWýEUHDNHUï 1RLV ýRSHUDWLRQ RUQýPRWRUýEHDULQJV 5HSODFHýSXPSï RZýGLVFKDUJHýKHDG 7KURWWOHýGLVFKDUJHýðýLPSURYHýVXFWLRQý FRQGLWLRQVï DYLWDWLQJýSXPSV GMXVWýV VWHP...

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