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Instruction Manual

D103032X012

L2 Controller

July 2015

2

Table 1. Specifications

Available Configurations

Controller:

 Snap‐acting or throttling

Sensor:

 Displacer‐type liquid level sensor for

mounting to side of tank. Displacer travel is
transmitted to controller by pivotal movement of
displacer rod

Input Signal

Type:

 Liquid level or liquid‐to‐liquid interface

Level Change Required for Full Change in Output
Signal in 1.0 Specific Gravity Liquid, with 1.4 Bar (20
Psig) Supply Pressure, Direct Action, and Standard 48
x 305 mm (1‐7/8 X 12‐Inch) Vertical Displacer with
Standard Lever Arm Length:

Control

Mode

Minimum Proportional

Band Level Change, mm

(Inches

)(1)

Maximum Proportional

Band Level Change, mm

(Inches)

(1)

Throttling

102 (4)

305 (12)

On/Off

127 (5)

305 (12)

Snap‐acting

13 (0.5)

20 (0.8)

Minimum Specific Gravity

(2)

Throttling and On/Off Controllers:

 Minimum specific

gravity, or specific gravity differential for interface
applications, is 0.1 (see footnote 3)

Snap‐Acting Controllers:

 Minimum specific gravity, or

specific gravity differential for interface applications,
is 0.1

Output Signal

Pneumatic 

J

on‐off or 

J

proportional pressure

signal

Ranges:

Throttling:

 

J

0.2 to 1.0 bar (3 to 15 psig) or 

J

0.4 to

2.0 bar (6 to 30 psig)

On/Off: 

0 (off) or full supply pressure (on)

Action:

 Field‐reversible between direct (increasing

level increases output signal) and reverse (increasing
level decreases output signal)

Supply Pressure Requirements

Throttling and On/Off Controller

Throttling:

 1.4 bar for 0.2 to 1.0 bar output signal (20

psig for 3 to 15 psig output signal) and 2.4 bar for 0.4
to 2.0 bar output signal (35 psig for 6 to 30 psig
output signal)

On/Off: 

Any desired pressure between 1.4 and 3.4 bar

(20 and 50 psig).

Snap‐Acting Controller:

 Any desired pressure

between 1.4 and 5.2 bar (20 and 50 psig) direct, and
1.4 bar and 2.4 bar (20 and 35 psig) reverse

Do not use supply pressure below 1.4 bar (20 psig)

Supply Medium

Air or natural gas

(4)

Steady‐State Air Consumption

(5)

Throttling Controller:

 

0.03 normal m

3

/hr (1.0 scfh)

at 1.4 bar (20 psig) supply pressure

Snap‐Acting Controller:

 

0.03 normal m

3

/hr (1.0

scfh) at 1.4 bar (20 psig) supply pressure or 

0.04

normal m

3

/hr (1.5 scfh) at 2.4 bar (35 psig) supply

pressure in tripped condition; air consumption
increases during trip

Sensor to Vessel Connection

J

2 NPT threaded or 

J

NPS 2 CL150 through 1500

slip‐on flange connection

(6)

Controller Connections

Supply:

 1/4 NPT internal located on the bottom of the

case

Output:

 1/4 NPT internal located on the top of the

case

Case Vent: 

1/4 NPT internal with vent screen

assembly located on the back of the case

Standard Displacer Size

48 x 305 mm, 541 cm

3

 (1‐7/8 x 12 inches, 33 in

3)

Maximum Displacer Insertion Length

(7)

Standard lever arm length plus one 6‐inch extension,
horizontal or vertical

Displacer Material and Maximum Sensor Working
Pressure

(8)

PVC Displacer:

 

Consistent with CL1500 pressure

temperature ratings per ASME B16.34 up to
maximum pressure of 258 bar (3750 psig)
For PED (97/23/EC) maximum pressure limited to 200
bar (2900 psig)

S31603 SST Displacer:

 

CL600 pressure temperature

ratings per ASME B16.34 up to maximum pressure of
99.3 bar (1440 psig)

Note: For slip‐on flange connection, maximum sensor
working pressure must be consistent with the flange
ratings

-Continued-

Summary of Contents for Fisher L2

Page 1: ...mbly 11 Assembly 13 Replacing the Controller Relay 13 Replacing the Controller Supply Filter 13 Figure 1 Fisher L2 Liquid Level Controller W8418 1 Related Documents 14 Parts Ordering 14 Parts Kits 14 Parts List 14 Controller 14 Sensor 16 Introduction Scope of Manual This instruction manual includes installation adjustment maintenance and parts ordering information for the Fisher L2 liquid level co...

Page 2: ... 15 psig output signal and 2 4 bar for 0 4 to 2 0 bar output signal 35 psig for 6 to 30 psig output signal On Off Any desired pressure between 1 4 and 3 4 bar 20 and 50 psig Snap Acting Controller Any desired pressure between 1 4 and 5 2 bar 20 and 50 psig direct and 1 4 bar and 2 4 bar 20 and 35 psig reverse Do not use supply pressure below 1 4 bar 20 psig Supply Medium Air or natural gas 4 Stead...

Page 3: ...avity differential with standard displacer is 0 4 Minimum specific gravity differential of 0 1 is possible with special displacer consult your Emerson Process Management sales office for displacer sizing information 4 This product can be used with natural gas as the supply medium 5 Normal m3 hr Normal cubic meters per hour 0_C and 1 01325 bar absolute Scfh Standard cubic feet per hour 60_F and 14 ...

Page 4: ...RNING at the beginning of the Maintenance section of this instruction manual CAUTION If the L2 level controller is installed on a vessel that is to be shipped to a different location e g skid mounted units remove the displacer and displacer rod extensions before shipment Failure to do so could result in damage to the displacer rod due to vibration and impact loading during shipment After the vesse...

Page 5: ...G Personal injury or property damage may occur from an uncontrolled process if the supply medium is not clean dry oil free air or non corrosive gas While use and regular maintenance of a filter that removes particles larger than 40 micrometers in diameter will suffice in most applications check with an Emerson Process Management field office and industry instrument air quality standards for use wi...

Page 6: ...m 1 2 inch diameter pipe for the remote vent pipe Check the vent periodically to be certain it is free of any obstructions Changing Controller Action or Mode WARNING To avoid personal injury caused by a sudden release of pressure shut off the supply pressure and bleed pressure from the supply lines before performing any procedure in this section Throttling and On Off Controller The action of a thr...

Page 7: ...CREWS SWITCH RETENTION SCREWS 1 NOTE 1 ALL FOUR SWITCH RETENTION SCREWS SHOWN ONLY ON THIS VIEW OTHER VIEWS SHOW ONLY TWO SWITCH RETENTION SCREWS IN ORDER TO ILLUSTRATE THE SWITCH CONFIGURATION B2339 1 Figure 4 Fisher L2 Snap Acting Controller Switch Positions for Changing Action SWITCH RETENTION SCREWS SWITCH RETENTION SCREWS DIRECT ACTION REVERSE ACTION NOTE 1 ALL FOUR SWITCH RETENTION SCREWS SH...

Page 8: ... MOST SENSITIVE POSITION FOR THROTTLING AND ON OFF CONTROLLER MAXIMUM SPAN LEAST SENSITIVE POSITION FOR SNAP ACTING CONTROLLER LEVER A CONTACTING THE DISPLACER ROD GB0137 2 E0787 LEVER A LEVER B SPAN LEVER GAP Preliminary Checks 1 Check the supply pressure gauge key 10 to be certain that the supply pressure is at the desired value Adjust the supply pressure as required 2 Adjust the displacer rod t...

Page 9: ...below the bottom of the displacer or at the lowest desired operating point on the displacer 3 Adjust the spring adjustment key 4 until the output is 16 to 17 psig for a 3 to 15 psig output range or 31 to 34 psig for a 6 to 30 psig output range Direct Acting On Off and Snap Acting Controllers 1 Make certain the Preliminary Checks procedure at the start of this section has been completed 2 Lower the...

Page 10: ...e increases causing a force imbalance between the zero spring relay and displacer forces This force imbalance is transmitted to the relay by levers A and B The relay compensates for the force imbalance by converting it to a pressure output to a control valve and bringing the forces back into equilibrium Figure 6 Operational Schematic DISPLACER ROD LEVER B PROPORTIONAL BAND ADJUSTMENT PIVOT POINT O...

Page 11: ... for the process before taking the controller out of service D Provide a means of containing the process fluid before removing any measurement devices from the process D Vent any trapped process pressure D Check with your process or safety engineer for any additional measures that must be taken to protect against process media Removing the Controller From the Sensor 1 Disconnect the supply and out...

Page 12: ... the pivot base key 73 retaining ring key 76 anti extrusion ring key 75 and O ring key 74 off the displacer rod Remove the O ring key 77 and backup ring key 78 from the pivot base Figure 7 Sensor GB0139 C sht 1 VIEW C C VIEW B SECTION A A C C A A B APPLY LUB SEALANT ...

Page 13: ...s possible while pushing the pivot base into the sensor connection Be sure the pivot base seats in the slots cast in the sensor connection 7 Slide the spring key 68 and spacer key 66 onto the displacer rod and secure with the hex nut key 67 Fully tighten the hex nut key 67 8 View the sensor connection from the vessel side Ensure that the pivot body arms remain aligned with the pivot base arms the ...

Page 14: ...8 WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher instrument Use of components not supplied by Emerson Process Management may void your warranty might adversely affect the performance of the valve and could cause personal injury or property damage Parts Kits Description Part Nu...

Page 15: ...oller July 2015 15 Figure 8 Fisher L2 Liquid Level Controllers VIEW A A SNAP ACTING CONTROLLER THROTTLING AND ON OFF CONTROLLER RELAY ASSY APPLY LUB SEALANT GB0137 D SNAP ACTING CONTROLLER RELAY ASSEMBLY THROTTLING AND ON OFF CONTROLLER A A ...

Page 16: ... 71 Drive Screw stainless steel 72 Pivot Body CB7CU 1 17 4PH SST 73 Pivot Base CF8M 316 SST 74 O Ring 3 fluorocarbon 75 Anti Extrusion Ring 3 PTFE 76 Retaining Ring 304 SST 77 O Ring 3 fluorocarbon 78 Backup Ring 3 fluorocarbon 79 Lithium grease not furnished with sensor 80 Instruction Tag 82 Extension S31600 Recommended spare parts 1 Included in Controller Repair Kit 2 Included in Relay Repair Ki...

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