Emerson Fisher FIELDVUE DVC2000 Instruction Manual Download Page 63 | Manualshive

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Maintenance and Troubleshooting

July 2009

6-3

TERMINAL BOARD SCREWS (3)

EMI SHIELD SCREWS (3)

COVER SCREWS (2)

MAIN ELECTRONIC SCREWS (3)

W8840

Figure 6-1. FIELDVUE DVC2000 Exploded View

Replacing the Instrument

To replace an instrument that has been previously
mounted to a control valve, perform the following basic
steps:

Instrument Removal

1. Make sure that the valve is isolated from the
process.

2. Remove the instrument cover (refer to figure 6-1).

3. Disconnect the field wiring from the terminal board.

4. Shut off the instrument air supply and disconnect
the tubing to the supply port.

5. Disconnect the tubing from the output port.

6. Remove the bolts connecting the DVC2000
housing to the mounting bracket.

Note

The magnet assembly may remain on
the valve stem (or shaft).

When replacing the instrument, be sure to follow the
mounting procedure outlined in Section 2. Once the
instrument is mounted, perform the Quick Setup
routine outlined in Section 3. If changes need to be
made to the default settings, use the Detailed Setup
routine to make the appropriate modifications.

Replacing the Magnetic Feedback
Assembly

To remove the magnet assembly from the actuator
stem, perform the following basic steps.

1. Make sure that the valve is isolated from the
process.

2. Remove the instrument cover.

3. Disconnect the field wiring from the terminal board.

4. Shut off the instrument air supply.

5. Remove the DVC2000 from the actuator.

6. Remove the screws holding the magnet assembly
to the connector arm.

When replacing the instrument, be sure to follow the
mounting procedure outlined in Section 2. Once the
instrument is mounted, perform the Quick Setup
routine outlined in Section 3. If changes need to be
made to the default settings, use the Detailed Setup
routine to make the appropriate modifications.

Component Replacements

When replacing any of the components of the
DVC2000, the maintenance should be performed in an
instrument shop whenever possible. Make sure that
the electrical wiring and pneumatic tubing is
disconnected prior to disassembling the instrument.

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Summary of Contents for Fisher FIELDVUE DVC2000

Page 1: ...re Revision 1 2 3 DD Revision 1 Instrument Level AC HC AD PD Introduction and Specifications Installation Basic Setup and Calibration Detailed Setup and Calibration Viewing Device Variables and Diagnostics Maintenance and Troubleshooting Parts Appendices Principle of Operation 375 Field Communicator Basics Loop Schematics Nameplates Glossary Index 1 2 3 4 5 6 7 A A B C D E Glossary Index www Fishe...

Page 2: ...2 1 3 F Secondary Electronics Revision 2 1 6 3 F Device Revision 2 1 2 3 F Sensor Serial Number 2 1 7 3 F Display 2 2 E Setup Wizard 1 1 1 1 3 B Enable Integral Control 1 2 3 6 1 5 F Switch 1 Closed 2 1 2 4 2 4 G Expert Tuning Gains 1 1 1 4 3 5 B Switch 1 Trip Point 2 1 2 4 1 4 G Firmware Date 2 1 4 3 F Switch 2 Closed 2 1 2 4 4 4 G Firmware Revision 2 1 3 3 F Switch 2 Trip Point 2 1 2 4 3 4 G HAR...

Page 3: ...PRESS MOVE VALVE TO 0 TRAVEL MOVE VALVE TO 100 TRAVEL CALIBRATION AUTOMATIC TUNING AUTOMATIC AUTOTUNING IN PROGRESS TUNING C APPLY 4 mA THEN PRESS APPLY 20 mA THEN PRESS VALVE MAY MOVE PRESS FOR 3 SEC SHUTDOWN ACTIVATED AUTOTUNING COMPLETE AUTOTUNING FAILED USE MANUAL TUNING DAMPING NEUTRAL mA OUT WILL CHANGE PRESS FOR 3 SEC USE OR TO SEND 4 mA USE OR TO SEND 20 mA CONTROL ANALOG MANUAL SP XXX TRA...

Page 4: ... switch hardware is installed Only when transmitter limit switch hardware is installed 1 1 1 1 1 1 1 QUICK SETUP COMPLETE SAVE AND EXIT PRESS SAVE AND EXIT EXIT W O SAVING CALIBRATION COMPLETE CALIBRATION FAILED PROTECTION OFF OFF ON FW3 1 HW1 2 TUNING C Only when transmitter limit switch hardware is installed SWITCH1 OPEN SWITCH 2 CLOSED REPLACE MAIN BOARD LANGUAGE SELECTION CANCEL TAKES YOU TO T...

Page 5: ... Units 3 Max Supply Press 4 Zero Control Signal Tuning Calib 1 Tuning Set 2 Damping Factor 3 Expert Tuning Gains 4 Tvl Cutoff Lo 5 Auto Calib Travel 1 1 2 3 Device Information 1 HART Univ Rev 2 Device Rev 3 Firmware Rev 4 Firmware Date 5 Main Elec Rev 6 Sec Elec Rev 7 Sensor Serial Num 8 Inst Level 9 Device Id 2 1 Measured Var 1 Analog Input Units 2 Input Range Hi 3 Input Range Lo 4 Pressure Units...

Page 6: ... Transmitter Action 2 1 2 9 5 4 I Drive Current Fail 1 2 8 4 4 H Transmitter Calibration 2 1 4 6 2 E Drive Signal 5 1 E Travel 3 1 E Enable Integral Control 1 2 6 9 1 5 F Travel Accumulator 1 2 7 3 4 5 H Expert Tuning Gains 1 1 1 4 3 5 B Travel Accumulator Alert Enable 1 2 7 3 1 5 H Failure Alerts 7 2 2 F Travel Accumulator Alert Point 1 2 7 3 2 5 H Failure Group Enable 1 2 7 6 4 2 6 I Travel Accu...

Page 7: ...Gain 3 MLFB Gain Expert Tuning Gains 1 Prop Gain 2 Vel Gain 3 MLFB Gain Response Control 1 Tuning Set 2 Damping Factor 3 Expert Tuning Gains 4 Input Char 5 Custom Char Table 6 Setpt Filter Time 7 Limits Cutoffs 8 Min Open Close 9 Integral Settings Integral Settings 1 Enab Int Control 2 Integral Gain 3 Integral Dead Zone Calibrate 1 Analog In Calib 2 Auto Calib Travel 3 Manual Calib Travel 4 Pressu...

Page 8: ...NOSTIC DATA COUPLED WITH VALVELINKt SOFTWARE THE DVC2000 PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE INCLUDING ACTUAL STEM POSITION INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR USING THIS INFORMATION THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY ITSELF BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED FIELDVUE DVC2000 Digital Valve Controller and Fisher GX...

Page 9: ...on and Specifications July 2009 1 1 1 1 Section 1 Introduction and Specifications Instrument Description 1 2 Terminology 1 2 Scope of Manual 1 2 Specifications 1 3 Related Documents 1 3 Educational Services 1 3 1 ...

Page 10: ...ts to isolate component degradation can be run on the valve assembly without affecting the process Local Interface The DVC2000 comes standard with a Liquid Crystal Display LCD and four 4 pushbuttons The local interface provides the capability to setup and calibrate the positioner and view basic diagnostic messages Figure 1 1 FIELDVUE DVC2000 Digital Valve Controller W8755 Magnet Assembly This is t...

Page 11: ...to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals Using FIELDVUE Instruments with the Smart HART Loop Interface and Monitor HIM D103263X012 Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals Audio Monitor for HART Communications D103265X012 Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals HART Field Device Specification...

Page 12: ...ceed 1 ppm weight w w or volume v v basis Condensation in the air supply should be minimized Temperature Limits 1 40 to 85 C 40 to 185 F LCD may not be readable below 20 C 4 F Air Consumption 2 Supply pressure At 1 5 bar 22 psig 3 0 06 normal m3 h 2 3 scfh At 4 bar 58 psig 4 0 12 normal m3 h 4 4 scfh Air Capacity 2 Supply pressure At 1 5 bar 22 psig 3 4 48 normal m3 h 167 scfh At 4 bar 58 psig 4 9...

Page 13: ...th Article 3 paragraph 3 of the Pressure Equipment Directive PED 97 23 EC It was designed and manufactured in accordance with Sound Engineering Practice SEP and cannot bear the CE marking related to PED compliance However the product may bear the CE marking to indicate compliance with other applicable European Community Directives 1 The pressure temperature limits in this document and any applicab...

Page 14: ...max 130 mA Pi 1 0 W Ci 10 5 nF Li 0 55 mH T4 Tamb v 80C T5 Tamb v 40C IP66 Class I Division 2 GP A B C D T5 T5 Tamb v 80C IP66 Table 1 5 Hazardous Area Classifications ATEX CERTIFICATION CERTIFICATION OBTAINED ENTITY RATINGS TEMPERATURE CODE ENCLOSURE RATING ATEX II 1 G Gas EEx ia IIC T4 T5 Intrinsic Safety per drawing GE14685 Main Circuit Vmax 30 VDC Imax 130 mA Pi 1 0 W Ci 10 5 nF Li 0 55 mH T4 ...

Page 15: ... ATEX 2 2 IECEx 2 3 NEPSI 2 3 Valve and Actuator Mounting 2 3 Sliding Stem Linear Actuators 2 5 Mounting on GX Actuators 2 6 Guidelines for Mounting on Quarter Turn Rotary Actuators 2 9 Electrical and Pneumatic Connections 2 9 Supply Connections 2 9 Electrical Connections 2 10 Limit Switches 2 11 Position Transmitter 2 11 Vent 2 12 Communication Connections 2 12 2 ...

Page 16: ... in Hazardous Locations Certain nameplates may carry more than one approval and each approval may have unique installation wiring requirements and or conditions of safe use These special instructions for safe use are in addition to and may override the standard installation procedures Special instructions are listed by approval WARNING Failure to follow these conditions of safe use could result in...

Page 17: ...rouping as follows T4 20 C to 80 C T5 20 C to 40 C 4 The approved parameter values for safe use with different controller loops are as follow Loop Style Ui V Li mA Pi W Li mH Ci nF Primary 4 to 20mA 30 130 1 0 55 5 XMTR Input 28 100 1 0 5 Limit switch LS1 16 76 1 0 5 Limit switch LS2 16 76 1 0 5 While the controller forms an intrinsically safe explosion protection system together with an associate...

Page 18: ...en to provide a long term stable magnetic field However as with any magnet care must be taken when handling the magnet assembly Another high powered magnet placed in close proximity less than 25 mm can cause permanent damage Potential sources of damaging equipment transformers DC motors stacking magnet arrays magnetic tipped screwdrivers Note As a general rule do not use less than 50 of the magnet...

Page 19: ...ray inside the retaining slot 5 Align the magnet array as follows Figure 2 3 Magnet Assemblies W9014 SLIDING STEM LINEAR 50 mm 2 INCH ROTARY 90 NOTE VALID TRAVEL RANGE INDICATED BY WHITE ARROWS SLIDING STEM LINEAR 25 mm 1 INCH Figure 2 4 Air to Open Magnet Array Alignment W9220 ALIGNMENT TEMPLATE LINE UP WITH UPPER EXTREME OF VALID TRAVEL RANGE For air to open actuators e g Fisher 667 vertically a...

Page 20: ...ctuator without the need for a mounting bracket However in applications where the process temperature exceeds 80 C 176 F it may be necessary to apply an insulating gasket between the Figure 2 7 Conduit and Pneumatic Thread Variations W9016 ARROW P0INTING AWAY FROM PORT OUTPUT TO ACTUATOR ARROW P0INTING TOWARDS THE PORT AIR SUPPLY IN 1 4 NPT PNEUMATIC CONNECTIONS G1 4 PNEUMATIC CONNECTIONS Figure 2...

Page 21: ...r based on the actuator fail mode Refer to the GX Control Valve and Actuator System instruction manual D103175X012 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while you wo...

Page 22: ...atic output and the actuator mounting pad Pneumatic tubing is not required because the air passages are internal to the actuator Figure 2 12 Modifications for Fisher GX Actuator Air to Open Construction Only W9019 REMOVE THE R1 8 PLUG ADD THE 1 4NPT OR G1 4 PLUG INSTALL THE O RING BEFORE ASSEMBLING TO THE GX ACTUATOR M8 MOUNTING BOLTS 10 Check for clearance between the magnet assembly and the DVC2...

Page 23: ... the actuator shaft At mid travel the flats on the magnet assembly must be parallel to the channel on the back of the DVC2000 housing as shown in figure 2 14 3 Install the mounting bracket on the actuator 4 Attach the digital valve controller to the mounting bracket using the 4 mounting bolts as shown in figure 2 13 5 Check for clearance between the magnet assembly and the positioner feedback slot...

Page 24: ...rom fire or explosion Wiring connections must be in accordance with local regional and national codes for any given hazardous area approval Failure to follow the local regional and national codes could result in personal injury or property damage from fire or explosion The digital valve controller is normally powered by a control system output card The use of shielded cable will ensure proper oper...

Page 25: ... configure the switch action 6 Replace the cover if the local interface is not being used for configuration or calibration Position Transmitter On units that are supplied with an integral valve position transmitter additional terminals provide the field wiring connection point The position transmitter circuit in the DVC2000 derives it s operating power from the 4 20 mA control system input in the ...

Page 26: ...ining If a remote vent is required the vent line must be as short as possible with a minimum number of bends and elbows Communications Connections A HART communicating device such as a 375 Field Communicator or a personal computer running ValveLink Software communicating through a HART modem interfaces with the DVC2000 digital valve controller You can connect at any point on the 4 20 mA loop Alter...

Page 27: ...3 3 Quick Setup 3 5 Travel Calibration 3 6 Tuning 3 7 Detailed Setup 3 8 Analog Input Calibration 3 10 Position Transmitter Calibration 3 11 Local Control 3 12 Diagnostic Messages Codes Details 3 13 SWITCH 1 SWITCH 2 Shutdown Activated Travel Deviation Replace Main Board Check Mounting Check Supply Check I P Converter Device Locked by HART FIELDVUE Instruments Pressure 3 ...

Page 28: ...wer to the instrument contains basic status information On an instrument that is calibrated and operating properly the flow chart in figure 3 1 shows the available information by pressing the right arrow key TRAVEL Current valve travel in percent of calibrated travel MA Current input signal applied to the instrument in mA BAR Current pressure output to the actuator in the configured units BAR PSI ...

Page 29: ...strument is correctly mounted and powered electrically and pneumatically as described in the Installation section Section 2 Table 3 1 Language Pack Options Firmware Revision 1 or 2 3 3 Language Pack Standard Standard Optional English X X X Japanese X X X Chinese X X X French X X X German X X X Italian X X X Spanish X X X Portuguese X Russian X Polish X Czech X Arabic X Selecting the Language The D...

Page 30: ...phragm 30 G SStem Standard 34 40 I 45 50 J 46 60 70 76 80 100 Undefined 1051 1052 Spring Diaphragm 20 30 33 40 60 70 Undefined Rotary 1066SR Piston Sgl w Spring 20 27 75 Undefined Rotary 3024 Spring Diaphragm GA 1 21 GA 1 31 GA 1 41 Undefined SStem Standard 3025 Spring Diaphragm P460 P462 P900 Undefined Rotary GX Spring Diaphragm 225 G SStem Standard 750 I 1200 K GX 3 Way Spring Diaphragm 225 G SS...

Page 31: ...itch 1 Trip Point optional feature 90 Switch 1 Closed optional feature Disabled Switch 2 Trip Point optional feature 10 Switch 2 Closed optional feature Disabled 1 If the instrument is shipped mounted on an actuator these values depend upon the actuator on which the instrument is mounted Refer to the DETAILED SETUP procedure for further explanation of the parameters To access the QUICK SETUP routi...

Page 32: ...om there follow the prompts as illustrated in figure 3 3 Note If the valve is manually calibrated to travel less than the physical travel stops allow manual tuning page 3 7 may be required to optimize the valve response Automatic calibration will provide status information as the procedure is running Manual calibration will require you to first adjust the input current to move the valve and then t...

Page 33: ...ended when the automatic tuning procedure results in failure Table 3 4 Gain Values for Preselected Turning Sets Tuning Set Proportional Gain Velocity Gain Minor Loop Feedback Gain C 5 2 55 D 6 2 55 E 7 2 55 F 8 2 52 G 9 2 49 H 10 2 46 I 11 2 44 J 12 1 41 K 14 1 38 L 16 1 35 M 18 1 35 A typical starting point for most small actuators is C Using the UP and DOWN arrow keys will apply the values immed...

Page 34: ... configured as closed If the Zero Control Signal is configured as open this will correspond to 100 travel Input Range High This will correspond to 100 travel if the Zero Control Signal is configured as closed If the Zero Control Signal is configured as open this will correspond to 0 travel Characteristic Defines the relationship between the travel target and the ranged set point Ranged set point i...

Page 35: ...itch 1 Trip Point Defines the threshold for the limit switch wired to terminals 41 and 42 in percent of calibrated travel Switch 1 Closed Configures the action of the limit switch wired to terminals 41 and 42 Selecting ABOVE configures the switch to be closed when the travel is above the trip point Selecting BELOW configures the switch to be closed when the travel is below the trip point Selecting...

Page 36: ... a variable current source to the instrument 11 and 12 terminals From the home screen press the DOWN arrow key five times and then press the RIGHT arrow key Acknowledge the warning if you are sure that you want to proceed 1 Adjust the variable current source to 4 mA 2 Press the RIGHT arrow key 3 Adjust the variable current source to 20 mA 4 Press the RIGHT arrow key If you want to keep this calibr...

Page 37: ...e source such as the DCS analog input channel From the home screen press the DOWN arrow key six times and then press the RIGHT arrow key 1 Use the UP and DOWN arrow keys to manipulate the output current read by the current meter When 4 mA is read by the meter press the RIGHT arrow key 2 Again use the UP and DOWN arrow keys to manipulate the output current read by the current meter When 20 mA is re...

Page 38: ...hows the travel setpoint and the actual valve travel The UP and DOWN arrow keys will allow you to change the setpoint and therefore move the valve manually To exit the manual mode use the LEFT arrow key to return to the choice list Select ANALOG Note When placing the instrument back into ANALOG the valve will step back to the position commanded by the input current TUNING TRAVEL 66 8 14 6 MA 0 92 ...

Page 39: ... problems If this error is detected the instrument may be operational but performance will be degraded Check Mounting The valve position feedback reading is valid but it is outside the operating range Sources of this error include loose or bent mounting brackets or a misaligned magnet array This error does not identify faulty components but rather faulty installation or alignment This alert is als...

Page 40: ...DVC2000 Digital Valve Controller July 2009 3 14 3 ...

Page 41: ...HART Tag Message Descriptor Date Valve Serial Number Instrument Serial Number Polling Address LUI Language Measured Variable Units and Ranges 4 6 Analog Input Units Analog Input Range High and Low Pressure Units Temperature Units Actuator and Valve Information 4 7 Maximum Supply Pressure Actuator Style Valve Style Zero Control Signal Setting Response 4 7 Tuning Set Damping Factor Expert Tuning Gai...

Page 42: ... 11 Alert Record 4 11 Display Record Clear Record Instrument Date and Time Record Groups Self Test Failures for Instrument Shutdown 4 12 Transmitters Switches 4 12 Switch 1 Trip Point Switch 1 Closed Switch 2 Trip Point Switch 2 Closed Transmitter Action Tuning 4 13 Automatic 4 13 Manual 4 13 Calibration 4 13 Automatic Travel 4 14 Manual Travel 4 14 Analog Calibration Adjust 4 14 Digital Calibrati...

Page 43: ...r Date Valve Serial Number Polling Address Blank Blank Factory Calibration Date Blank 0 Max Supply Pressure Zero Control Signal 100 2 Open 2 Analog Input Units Analog In Range High Analog In Range Low Travel Range High Travel Range Low mA 20 mA 4 0 mA 100 0 Pressure Units Temperature Units Input Characteristic Set Point Filter Time PSI 2 F Linear Filter Off Travel Limit High Travel Limit Low Trave...

Page 44: ...etween each burst mode transmission sent by the instrument a short pause allows the Field Communicator or control system to initiate a request The instrument receives the request processes the response message and then continues bursting the burst mode data There are four burst mode commands Command 3 is recommended for use with the Rosemount 333 HART Tri Loop HART to analog signal converter The o...

Page 45: ...og In Units Input Range High Input Range Low Pressure Units Temp Units Tuning Set Prop Gain Velocity Gain MLFB Gain Input Char Define Custom Char Set Pt Filter Time Tvl Limit High Tvl Limit Low Tvl Cutoff High Tvl Cutoff Low Min Opening Time Min Closing Time Integral Gain Integral Deadband Tvl Hi Lo Enab Tvl HH LL Enab Tvl Alert Hi Pt Tvl Alert Lo Pt Tvl Alert HiHi Pt Tvl Alert LoLo Pt Tvl Alrt DB...

Page 46: ...th up to 12 characters Inst Serial Num Enter the serial number on the instrument nameplate up to 12 characters Polling Address If the digital valve controller is used in point to point operation the Polling Address is 0 When several devices are connected in the same loop such as for split ranging each device must be assigned a unique polling address The Polling Address is set to a value between 0 ...

Page 47: ... are unsure how to set this parameter disconnect the current source to the instrument The resulting valve travel is the Zero Control Signal With direct acting digital valve controllers disconnecting the current source is the same as setting the output pressure to zero Setting Response Select Setup Diag Detailed Setup and Response Control Follow the prompts on the Field Communicator display to conf...

Page 48: ...e and instrument combination Selecting an equal percentage quick opening or custom other than the default of linear input characteristic modifies the overall valve and instrument characteristic However if you select the linear input characteristic the overall valve and instrument characteristic is the characteristic of the valve which is determined by the valve trim i e the plug or cage Set Point ...

Page 49: ... setting it to 125 0 Tvl Cutoff Low Travel Cutoff Low defines the low cutoff point for the travel Travel Cutoff Low can be used to ensure proper seat load is applied to the valve When below the travel cutoff low the output is set to zero or to full supply pressure depending upon the zero control signal A Travel Cutoff Low of 0 5 is recommended to help ensure maximum shutoff seat loading When a Tra...

Page 50: ...isplay to configure the following Tvl Dev Alrt Enab Travel Deviation Alert Enable Tvl Dev Alrt Pt Travel Deviation Alert Point and Tvl Dev Time Travel Deviation Time Tvl Dev Alrt Enab Yes or No When enabled checks the difference between the travel target and the actual travel If the difference exceeds the Travel Deviation Alert Point for more than the Travel Deviation Time the Travel Deviation Ale...

Page 51: ...nter to a value less than the alert point Cycl Count Alrt Pt Cycle Counter Alert Point is the value of the Cycle Counter in cycles which when exceeded sets the Cycle Counter Alert Deadband Reference Deadband 5 Deadband exceeded and direction changed new Reference Point established Point Point at which cycle is counted A6533 1 IL Figure 4 5 Cycle Counter Deadband set at 10 Cycle Count DB Cycle Coun...

Page 52: ...ailure or Tvl Sensor Fail Travel Sensor Failure Upon shutdown the instrument attempts to drive its output pressure to the zero current condition and no longer executes its control function In addition the appropriate failure statuses are set Once the problem that caused the shutdown has been fixed the instrument can be restarted by cycling the power or selecting Restart from the Mode menu of the F...

Page 53: ...If you select CLOSED the transmitter will send 4 mA when the valve is closed If you select OPEN the transmitter will send 4 mA when the valve is open A switch is located on the options board to select the transmitter fail signal high or low High will result in a current output of 22 5 mA upon transmitter failure Low will result in a current output of 3 6 mA Refer to figure 3 6 for location and swi...

Page 54: ...he current source Manual Calibrate Travel Two procedures are available to manually calibrate travel Analog Adjust Digital Adjust Analog Calibration Adjust From the Calibrate menu select Man Calib Travel and Analog Adjust Connect a variable current source to the instrument LOOP and LOOP terminals The current source should be capable of generating 4 to 20 mA Follow the prompts on the Field Communica...

Page 55: ...n repeat this step step 4 to further adjust the displayed value When the displayed value matches the current source select Done and go to step 5 5 Set the current source to the target value shown on the display The target value is the Input Range High value Press OK 6 The following message appears Use Increase and Decrease selections until the displayed current matches the target Press OK when you...

Page 56: ...u select the direction and size of adjustment to the displayed value Selecting large medium and small adjustments causes changes of approximately 3 0 psi 0 207 bar 20 7 kPa 0 30 psi 0 0207 bar 2 07 kPa and 0 03 psi 0 00207 bar 0 207 kPa respectively If the displayed value does not match the output pressure press OK then repeat this step step 7 to further adjust the displayed value When the display...

Page 57: ...5 1 5 5 Section 5 Viewing Device Variables and Diagnostics Viewing Variables 5 2 Analog Input Travel Valve Set Point Drive Signal and Output Pressure 5 2 Additional Instrument Variables 5 2 Viewing Device Information 5 2 Viewing Instrument Status 5 3 5 ...

Page 58: ...rees Fahrenheit or Celsius Cycl Count Cycle Counter displays the number of times the valve travel has cycled Only changes in direction of the travel after the travel has exceeded the deadband are counted as a cycle Once a new cycle has occurred a new deadband around the last travel is set The value of the Cycle Counter can be reset from the Cycle Count Alert menu Tvl Accum Travel Accumulator conta...

Page 59: ...e main electronics component Sec Elec Rev Secondary Electronics Revision is the revision number of the secondary electronics component Sensor Serial Num Sensor Serial Number is the serial number of the sensor Inst Level Indicates the instrument level AC Auto Calibrate HC HART Communicating AD Advanced Diagnostics PD Performance Diagnostics Table 5 1 lists the functions available for each instrumen...

Page 60: ... as expected If this failure occurs check the connection between the I P converter and the printed wiring board assembly Try removing the I P converter and re installing it If the failure does not clear replace the I P converter or the printed wiring board assembly Table 5 2 Alerts Included in Alert Groups for Alert Record Alert Group Alerts Include in Group Valve Alerts Travel Alert Lo Travel Ale...

Page 61: ...ve Controller Output 6 2 Replacing the Instrument 6 3 Replacing the Magnetic Feedback Assembly 6 3 Component Replacement 6 3 Replacing the Main Electronics 6 4 Replacing the Secondary Electronics 6 4 Replacing the I P Converter 6 5 Replacing the Pneumatic Relay 6 6 Troubleshooting 6 7 Checking Available Voltage 6 8 6 ...

Page 62: ...mpression Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment Check with your process or safety engineer for any additional measures that must be taken to protect against process media CAUTION When replacing components use only components specified by the factory Always use proper component replacement techniques as presented in this manual Imp...

Page 63: ...utlined in Section 3 If changes need to be made to the default settings use the Detailed Setup routine to make the appropriate modifications Replacing the Magnetic Feedback Assembly To remove the magnet assembly from the actuator stem perform the following basic steps 1 Make sure that the valve is isolated from the process 2 Remove the instrument cover 3 Disconnect the field wiring from the termin...

Page 64: ...he rigid connector properly and install the pressure sensor O ring before installing the three fasteners Replacing the Secondary Electronics The secondary electronics contains the wiring terminations and the feedback sensor circuitry Additionally any optional electronics limit switches and position transmitter reside on the secondary electronics Note After secondary electronics replacement calibra...

Page 65: ...6 as shown in figure 6 3 6 Snap the terminal barrier to the terminal board assembly and place the conductive gasket along the perimeter of the DVC2000 housing 7 Install the I P and Interconnect boards to the Mounting Frame Do not tighten the self tapping screws on the interconnect board key 42 at this point The two wires must be inserted into the plastic wire retainer on the mounting frame Intrins...

Page 66: ...nverter follow the reverse procedure as outlined above and recalibrate the instrument 1 Install the I P converter making sure the screen O ring is installed on the I P supply port the circular port on the mounting frame and that the two manifold O rings are in place 2 Install the interconnect board on the mounting frame Do not tighten the self tapping screw on on the interconnect board key 42 at t...

Page 67: ...e next thing to do is to identify the symptoms of the unhealthy unit Are there any obvious discrepancies that can be identified Work through the following items to help gather information about the faulty behavior and identify the core problem s Also see the DVC2000 Troubleshooting Checklist on page 6 9 1 Check the relay pressure range There are two available relays for the DVC2000 Low pressure 0 ...

Page 68: ...the instrument perform the following 1 Disconnect the field wiring from the control system and connect equipment as shown in figure 6 4 to the control system terminals 2 Set the control system to provide maximum output current 3 Set the resistance of the 1 kilOhm potentiometer shown in figure 6 4 to zero 4 Record the current shown on the milliammeter 5 Adjust the resistance of the 1 kilOhm potenti...

Page 69: ... Control Mode set to Analog Yes _________ No _________ 13 What are the following parameter readings Input Signal _________ Drive Signal _________ Pressure _________ Travel Target _________ Travel _________ 14 What are the following alert readings Fail alerts _______________________________________________________________________________ Valve alerts ________________________________________________...

Page 70: ...DVC2000 Digital Valve Controller July 2009 6 10 6 ...

Page 71: ...Parts July 2009 7 1 7 7 Section 7 Parts Parts Ordering 7 2 Parts Kits 7 2 Parts List 7 2 7 ...

Page 72: ...and maintenance of any product remains with the purchaser and end user Parts Kits Description Part Number Terminal Board Kit positioner only GE08906X012 Terminal Board Kit positioner transmitter limit switches GE08907X012 I P Converter Kit 38B6041X122 Description Part Number Low Pressure Relay Kit white label 0 3 4 bar 0 49 psig GE08910X012 High Pressure Relay Kit green label 3 5 7 0 bar 50 100 ps...

Page 73: ... P Converter 231 Screen O Ring Key Description Relay Assembly 3 2 Relay 45 O Rings Mounting Frame Assembly 4 3 Mounting Frame 16 Pressure Sensor Seal 19 Fasteners 45 O Ring 51 O Ring EMI Shield Assembly 5 11 Fasteners 3 req d 29 Conductive Gasket Shield 37 Primary Shield 7 2 All parts included in the I P Converter Kit 3 All parts included in the Low Pressure or High Pressure Relay Kits 4 All parts...

Page 74: ...er July 2009 7 4 APPLY LUBRICANT SEALANT NOTE 1 APPLY LUBRICANT KEY 65 TO ALL O RINGS UNLESS OTHERWISE SPECIFIED VIEW A PIPE AWAY VENT GE13174 B SHEET 1 OF 3 Figure 7 1 FIELDVUE DVC2000 Digital Valve Controller Assembly Housing A 7 ...

Page 75: ... July 2009 7 5 GE13174 B SHEET 2 OF 3 APPLY LUBRICANT SEALANT NOTE 1 APPLY LUBRICANT KEY 65 TO ALL O RINGS UNLESS OTHERWISE SPECIFIED Figure 7 2 FIELDVUE DVC2000 Digital Valve Controller Assembly Housing A 7 ...

Page 76: ...EW B SEE VIEW B SEE VIEW B GE13174 B SHEET 3 OF 3 APPLY LUBRICANT SEALANT NOTE 1 APPLY LUBRICANT KEY 65 TO ALL O RINGS UNLESS OTHERWISE SPECIFIED POSITIONER WITH TRANSMITTER AND LIMIT SWITCHES Figure 7 3 FIELDVUE DVC2000 Digital Valve Controller Assembly Housing A 7 ...

Page 77: ...Principle of Operation July 2009 A 1 A A Appendix A Principle of Operation DVC2000 Operation A 2 A ...

Page 78: ...alve where it needs to be The input signal provides electrical power and the set point simultaneously It is routed into the terminal board through a twisted pair of wires The terminal board contains the termination points for the loop signal 11 12 If the options board is installed an additional options board set includes additional terminals for the transmitter output 31 32 switch 1 output 41 42 a...

Page 79: ...to move Valve position is sensed through the non contact linkage less feedback sensor There are no moving linkages and the DVC2000 is physically separated from the valve stem through the use of a magnetic Hall effect sensor A magnetic array is mounted to the valve stem and the sensor is embedded in the DVC2000 housing The sensor is electrically connected to the printed wiring board to provide a tr...

Page 80: ...DVC2000 Digital Valve Controller July 2009 A 4 A ...

Page 81: ... B 2 Backlight Adjustment Key B 4 Function Key B 3 Multifunction LED B 3 Using the Touch Screen B 3 Using the Soft Input Panel Keyboard B 2 Menu Structure B 4 Offline Operation B 4 Saving Setup and Calibration Data B 4 Polling B 5 System Information B 5 Reviewing Instrument Device Descriptions B 5 Simulation B 5 Online Operation B 6 Displaying the Field Communicator Device Description Revision B 6...

Page 82: ...he Field Communicator communicates information to you through a 1 4 VGA 240 by 320 pixels monochrome touch screen It has a viewing area of approximately 9 cm by 12 cm Using the Keypad On Off Key The on off key is used to turn the Field Communicator on and off From the Main Menu select HART Application to run the HART application On startup the HART Application automatically polls for devices If a ...

Page 83: ...LED The multifunction LED indicates when the 375 Field Communicator is in various states Green signifies that the Field Communicator is on while flashing green indicates that it is in power saving mode Green and orange indicate that the function key is enabled and a green and orange flash indicates that the on off button has been pressed long enough for the Field Communicator to power up Using the...

Page 84: ...menu Three choices are available from this screen Offline Online and Utility The Offline menu allows you to create offline configurations as well as view and change device configurations stored on the 375 Field Communicator The Utility menu allows you to set the polling option change the number of ignored status messages view the available Device Descriptions perform a simulation and view HART dia...

Page 85: ...ported in HART Universal revision 6 devices To find individual device addresses use the Digital Poll option to find each connected device in the loop and list them by tag For more information on setting the polling address see the Advanced Setup and Calibration section Section 4 System Information To access the Field Communicator system information select Settings from the 375 Main Menu About 375 ...

Page 86: ...cator is to interact with the user and instrument Field Communicators with device description revision 1 are used with DVC2000 instruments with firmware revision 2 You can display the device description revision when the Field Communicator is Offline or Online Offline To see the Field Communicator device description revision number from the main menu select Utility Simulation Fisher Controls and D...

Page 87: ...RINSICALLY SAFE APPARATUS AND THE INTERCONNECTING WIRING MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THESE CRITERIA ARE MET THEN THE COMBINATION MAY BE CONNECTED FORMULAS Vmax Voc Imax Isc Ci Ccable Ca Li Lcable La ENTITY PARAMETERS FOR EACH I S CIRCUIT ARE AS FOLLOWS CIRCUIT VMAX Ui IMAX Ii Ci Li PMAX WHERE MULTIPLE IS CIRCUITS ARE USED ...

Page 88: ...a DEFINED BY THE ASSOCIATED APPARATUS IF THESE CRITERIA ARE MET THEN THE COMBINATION MAY BE CONNECTED FORMULAS Vmax Voc or Vt Ci Ccable Ca Pi Po or Pt Imax Isc or It Li Lcable La 4 ENTITY PARAMETERS FOR EACH I S CIRCUIT ARE AS FOLLOWS CIRCUIT VMAX Ui IMAX Ii Ci Li PMAX XMTR MAIN LS1 LS2 100mA 130mA 76mA 76mA 28Vdc 30Vdc 16Vdc 16Vdc 0 mH 0 55 mH 0 mH 0 mH 1W 1W 1W 1W 5nF 10 5nF 5nF 5nF 5 WHERE MULT...

Page 89: ...ECTED FORMULAS UI Uo Ii Io Ci Ccable Co Li Lcable Lo Pi Po 4 ENTITY PARAMETERS FOR EACH I S CIRCUIT ARE AS FOLLOWS CIRCUIT VMAX Ui IMAX Ii Ci Li PMAX XMTR MAIN LS1 LS2 100mA 130mA 76mA 76mA 28Vdc 30Vdc 16Vdc 16Vdc 0 mH 0 55 mH 0 mH 0 mH 1W 1W 1W 1W 5nF 10 5nF 5nF 5nF 5 WHERE MULTIPLE IS CIRCUITS ARE USED EACH I S CIRCUIT MUST BE SHIELDED TWISTED PAIR CABLE I S CIRCUITS MUST ENTER ENCLOSURE VIA CON...

Page 90: ...NNECTED FORMULAS UI Uo Ii Io Ci Ccable Co Li Lcable Lo Pi Po 4 ENTITY PARAMETERS FOR EACH I S CIRCUIT ARE AS FOLLOWS CIRCUIT VMAX Ui IMAX Ii Ci Li PMAX XMTR MAIN LS1 LS2 100mA 130mA 76mA 76mA 28Vdc 30Vdc 16Vdc 16Vdc 0 mH 0 55 mH 0 mH 0 mH 1W 1W 1W 1W 5nF 10 5nF 5nF 5nF 5 WHERE MULTIPLE IS CIRCUITS ARE USED EACH I S CIRCUIT MUST BE SHIELDED TWISTED PAIR CABLE I S CIRCUITS MUST ENTER ENCLOSURE VIA C...

Page 91: ...ic components of the loop continuously measure one or more aspects of the process then alter those aspects as necessary to achieve a desired process condition A simple control loop measures only one variable More sophisticated control loops measure many variables and maintain specified relationships among those variables Control Mode Defines where the instrument reads its set point The following c...

Page 92: ...g board It is the percentage of the total microprocessor effort needed to drive the valve fully open Drive Signal Alert Checks the drive signal and calibrated travel If one of the following conditions exists for more than 20 seconds the Drive Signal Alert is active If none of the conditions exist the alert is cleared If Zero Control Signal Closed The alert is active when drive signal 10 and calibr...

Page 93: ...ally changes to setup or calibration cannot be made when the instrument mode is In Service Out of Service The instrument output does not change in response to analog input changes when the instrument mode is Out of Service Some setup parameters can be changed only when the instrument mode is Out of Service Instrument Protection Determines if commands from a HART device can calibrate and or configu...

Page 94: ...nge application set the polling address to a value from 0 to 15 Pressure Sensor A FIELDVUE instrument internal device that senses pneumatic pressure DVC2000 digital valve controllers have one actuator pressure sensor Primary Master Masters are communicating devices A primary master is a communicating device permanently wired to a field instrument Typically a HART compatible control system or a com...

Page 95: ... Point It clears after you reset the Travel Accumulator to a value less than the alert point Travel Accumulator Alert Point An adjustable value which when exceeded activates the Travel Accumulator Alert Valid entries are 0 to 4 billion Travel Accumulator Deadband Region around the travel reference point established at the last increment of the accumulator This region must be exceeded before a chan...

Page 96: ...han the Travel Deviation Time the Travel Deviation Alert is active Valid entries are 0 to 100 Typically this is set to 5 Travel Deviation Time The time in seconds that the travel deviation must exceed the Travel Deviation Alert Point before the alert is active Valid entries are 1 to 60 seconds Travel Limit A setup parameter that defines the maximum allowable travel in percent of ranged travel for ...

Page 97: ...10 Travel Deviation 4 10 Valve Alerts 5 3 Analog Calibration Adjust 4 14 Analog Input 5 2 Calibration 4 15 Displaying Value 5 2 Range Hi 4 6 Range Lo 4 6 Analog Input Calibration via Local Interface 3 10 Analog Input Signal 1 4 Analog Input Units 4 6 ATEX Approvals Nameplate C 3 Hazardous Area Classification 1 4 Loop Schematic C 3 Special Conditions for Safe Use 2 2 Auto Calibrate AC 1 2 5 3 Auto ...

Page 98: ...ormation 5 2 Device Locked by HART 3 13 Device Rev 5 3 Device Revision 5 3 Diagnostic in Progress 5 4 Diagnostic Messages Codes and Details 3 13 Check I P Converter 3 13 Check Mounting 3 13 Check Supply 3 13 Device Locked by HART 3 13 Pressure 3 13 Replace Main Board 3 13 SWITCH 1 3 13 SWITCH 2 3 13 Travel Deviation 3 13 Digital Calibration Adjust 4 14 Display Record 4 12 Drive Alert Enable 4 11 D...

Page 99: ...d Communicator B 4 housing configurations 2 4 I I P Converter Assembly 6 6 Removal 6 6 Replacing 6 5 IEC 60534 6 1 mounting standards 1 4 IEC 60534 6 2 mounting standards 1 4 IEC 61326 1 First Edition 1 4 IECEx Approvals Nameplate C 4 Conditions of Certification 2 3 Hazardous Area Classification 1 4 Loop Schematic C 4 Independent Linearity 1 4 Input Char Selected 5 4 Input Characteristic 4 8 Input...

Page 100: ...lation 6 4 Removal 6 4 Replacing 6 4 Main Electronics Revision 5 3 Manual Calibrate Travel 4 14 Materials of Construction DVC2000 1 5 Maximum Supply Pressure 4 7 Maximum Voltage 1 4 Measured Variable Units and Ranges 4 6 Message 4 6 Minimum Closing Time 4 9 Minimum Control Current 1 4 Minimum Opening Time 4 8 Minimum Voltage 1 4 Mounting 2 3 657 Actuator 2 5 667 Actuator 2 5 Air to Open Sliding St...

Page 101: ...n 4 15 Pressure Sensor Failure 4 12 5 4 pressure signal A 2 Pressure Units 3 8 4 6 Principle of Operation A 2 drive signal A 2 input signal A 2 pneumatic output signal A 2 pressure signal A 2 Protection 4 4 Q Quick Setup via Local Interface 3 5 R Record Group Enab 4 12 Ref Voltage Fail 4 12 Limit Reference Accuracy 1 5 Reference Voltage Failure 4 12 5 4 relay pressure range 6 7 Replace Main Board ...

Page 102: ...lue 5 2 Travel Accumulator Displaying Value 5 2 Enabling Alert 4 10 Resetting 4 11 Travel Accumulator Alert Point 4 10 Travel Accumulator Deadband 4 11 Travel Alert Deadband 4 10 Travel Alert High Point 4 10 Travel Alert Low Point 4 10 Travel Alerts High and Low 4 9 High High and Low Low 4 10 Travel Calibration via Local Interface 3 6 Travel Cutoffs 4 9 Travel Cutoff High 4 9 Travel Cutoff Low 4 9...

Page 103: ...f High 5 3 Tvl Lim Cutoff Low 5 3 Tvl Sensor Fail 4 12 V Valve Alerts 5 3 Valve Serial Number 4 6 Valve Set Point 5 2 Displaying Value 5 2 VDI VDE 3845 mounting standards 1 4 Vent 2 12 Vibration Testing Method 1 4 Viewing Variables 5 2 Analog Input Travel Valve Set Point Drive Signal and Output Pressure 5 2 Voltage Available Checking 6 8 W Weight DVC2000 1 5 Z Zero Control Signal 3 8 4 7 Zero Cont...

Page 104: ...DVC2000 Digital Valve Controller July 2009 Index 8 C Index ...

Page 105: ......

Page 106: ... responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Fisher Controls International LLC 2004 2009 All Rights Reserved FIELDVUE Fisher PlantWeb AMS ValveLink Tri Loop and Rosemount are marks owned by one of the Emerson Process Management group of companies Emerson Proc...

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