background image

Instruction Manual

D104734X012

ATST Desuperheater

July 2022

5

  WARNING

Failure to use a strainer could result in nozzle clogging and subsequent property damage or loss. Uncontrolled
temperatures resulting from clogged nozzles may result in equipment or process temperature limits being exceeded.
Exceeding system temperature limits could result in property damage or personal injury.

7.  A length of straight pipe is required downstream of the ATST desuperheater to ensure complete vaporization of

cooling water. An example of a typical installation appears in figure 2. Consult the ATST cooler sizing sheet for the
required distance of straight pipe. This is unique for each application and is supplied by Emerson.

8.  Typically, a temperature sensor will be mounted downstream of the ATST desuperheater. This distance will vary

depending on a number of factors including steam velocity and percentage of spraywater. Consult the ATST cooler
sizing sheet provided with the unit for this temperature sensor distance. The steam line should not have any branch
lines dividing the steam flow between the ATST desuperheater and the temperature sensor. If you have any
questions, contact your 

Emerson sales office

.

9.  A typical installation is illustrated in figure 2. A temperature sensor (TE) measures changes in temperature and a

temperature transmitter (TT) transmits the signal to the temperature control device. The output signal from the
controller is sent to the positioner on the cooling water (spraywater) control valve (SWCV). The positioner's output
signal strokes the SWCV open, increasing water pressure on the nozzles. Increasing water pressure upstream of the
nozzles increases water flow through the nozzles.

The atomizing steam valve operates either as on/off or control depending on application, and the type of operation
will be listed in the ATST sizing. In on/off operation, the atomizing steam valve is normally controlled so it fully
opens just prior to the spraywater control valve opening. In control operation, the valve signal is modulated based
on a downstream pressure target, as noted in the ATST sizing.

Maintenance

  WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing
any maintenance operations:

D

 Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

D

 Use bypass valves or completely shut off the process to isolate the desuperheater from process pressure. Relieve

process pressure and drain process media from the desuperheater.

D

 Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D

 Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Summary of Contents for Fisher ATST Desuperheater

Page 1: ...nual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson sales office before proceeding Description Water atomization and vaporization are key elements in any steam conditioning application The ATST design incorporates a manifold of patented nozzles to inject atomizing steam and spraywater into process steam These specialized nozzles p...

Page 2: ... Inlet Pressures 1 Consistent with applicable pressure temperature ratings per ASME B16 34 Maximum Unit Cv for Spraywater Flow Contact your Emerson sales office Spraywater Pressure Required 2 3 5 to 35 bar 50 to 500 psi greater than steam line pressure Atomizing Steam Pressure Required Atomizing steam source pressure typically should be at least 2 times the pressure of the steam to be desuperheate...

Page 3: ...provide a relief valve for over pressure protection as required by government or accepted industry codes and good engineering practices Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual W...

Page 4: ...he piping 2 Arrange lifting slings or other lifting and rigging equipment appropriate for the desuperheater weight and configuration around the main steam pipe to safely lift the ATST to the pipe opening WARNING Do not expose the ATST to undue stresses by installing it in bent pipes or flanges Personal injury and equipment damage could result from flange sealing failure due to improper installatio...

Page 5: ...ture and a temperature transmitter TT transmits the signal to the temperature control device The output signal from the controller is sent to the positioner on the cooling water spraywater control valve SWCV The positioner s output signal strokes the SWCV open increasing water pressure on the nozzles Increasing water pressure upstream of the nozzles increases water flow through the nozzles The ato...

Page 6: ... erosion thermal fatigue and other damage Consult your local Emerson Service Center or Emerson Accredited Service Provider for a recommendation on necessary weld repair or replacement Nozzle Maintenance and Replacement When subjected to normal operating conditions it is possible that wear blockage and or fatigue will occur to the nozzle assembly During regularly scheduled maintenance visually insp...

Page 7: ...e Alignment Pin Location GH01927 PIN 5 Reassemble in the following order nozzle gasket key 9 nozzle body flange gasket key 8 spray nozzle key 10 second nozzle gasket key 9 nozzle alignment pin key 3 nozzle body flange assembly key 7 washers key 4 and stud nuts key 6 Ensure the nozzle is installed such that the flow arrow is aligned with the direction of process steam flow It is recommended that an...

Page 8: ...t supplied by Emerson should not under any circumstances be used in any Fisher desuperheater because they may void your warranty might adversely affect the performance of the desuperheater and could cause personal injury and property damage Parts List Note Contact your Emerson sales office for Part Ordering information Key Description 1 Steam Pipe 2 Nozzle Body 3 Nozzle Alignment Pin 4 Nozzle Body...

Page 9: ...Instruction Manual D104734X012 ATST Desuperheater July 2022 9 Figure 5 Fisher ATST Desuperheater FLOW ...

Page 10: ...Instruction Manual D104734X012 ATST Desuperheater July 2022 10 Figure 6 Fisher ATST Desuperheater Alternate View ...

Page 11: ...Instruction Manual D104734X012 ATST Desuperheater July 2022 11 ...

Page 12: ...s which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2022 Fisher Controls International LLC All rights reserved Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are tradem...

Reviews: