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Instruction Manual

D102087X012

585C Actuator

October 2013

13

Size 60-130 Actuator Mounting

The following procedure describes how to mount a 585C size 60 to 130 actuator on a push-down-to-close valve so

that the piston stem to valve plug stem connection allows full travel and proper shutoff. Key numbers referenced in

the following steps are shown in figures 9 through 12.

If an actuator is purchased separately for field installation on a control valve, mount it on the valve and secure it in

place with the yoke locknut for size 60 and 68 or with eight bolts on actuator sizes 80, 100, and 130 which use a 127

mm (5-inch) yoke boss.

The stem connector should then be set up to clamp the actuator stem and valve plug stem together to provide the

proper valve travel. This procedure is outlined in the Stem Connector Assembly procedures of this instruction manual.

Stem Connector Assembly (Size 60-130)

CAUTION

D

To avoid damaging the seating surfaces, do not rotate the valve plug while it is seated. Also avoid damage to the valve plug

stem by careful use of tools during travel adjustment.

WARNING

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To avoid personal injury or property damage caused by cylinder fracture as a result of piston impact, install the stem

connector securely before supplying pressure to the positioner. Incomplete engagement of valve stem and/or actuator

stem in the stem connector can result in stripped threads or improper operation. Be sure that the length of each stem

clamped in the stem connector is equal to or greater than the diameter of that stem. Do not loosen the cap screws

when the stem connector has spring or loading pressure force applied to it.

D

Install the stem connector securely before a positioner is mounted to the actuator and pressurized, using only a

regulator- controlled air supply,

not the positioner,

to move the actuator piston to position the actuator stem.

D

To avoid personal injury or property damage, keep hands and tools out of the actuator stem travel path while

pressuring the actuator to move the actuator stem in the following steps.

585C Size 60-130 Direct-Acting (Push-Down-to-Close) Valves

1. With the valve assembled and the actuator mounted, make sure the valve plug is in the closed position, and the

actuator is at the top of its stroke. Then screw the two stem locknuts (key 15) all the way onto the stem thread and

place the travel indicator disk (key 32) (if any) on the stem locknuts.

2. Keeping your hands away from any moving parts, use a regulator-controlled air supply to move the actuator stem

(key 10) down from the top of its stroke to the specified valve travel.

3. Using one half of the stem connector (key 12), align the actuator stem and the valve stem with threads from

both

stems mated root-to-crest with the stem connector. Install the other half of the stem connector and tighten the cap

screws. With the stem locknuts (key 15), raise the travel indicator disk (key 32) to the stem connector (key 12).

4. Cycle the actuator to check availability of desired total travel and that the valve plug seats before the actuator

contacts the lower travel stop. Minor travel adjustments can be made by loosening the stem connector (key 12)

slightly, tightening the locknuts (key 15) together, and screwing the valve stem either into or out of the stem

connector (key 12) with a wrench on the locknuts (key 15). If the valve stem cannot be turned, as with a bellows seal

bonnet, remake the stem connection to achieve the desired travel.

Summary of Contents for Fisher 585C Series

Page 1: ...60 130 21 Disassembly of Handwheel Constructions Sizes 60 and 68 21 Figure 1 Fisher 585C Series Piston Actuator X0175 1 Disassembly of Handwheel Constructions Sizes 80 130 22 Reassembly Sizes 60 130 22 Parts Ordering 22 Parts Kits 23 Parts List 24 Sizes 25 50 24 Sizes 60 130 33 Introduction Scope of Manual This instruction manual provides information on installation maintenance and parts ordering ...

Page 2: ...d upon loss of cylinder air pressure Size 60 through 130 actuators are available as springless constructions only 585C actuators are typically supplied with a DVC6200 digital valve controller or a 3600 P P or I P analog positioner The 585C actuator is available with a top mounted or side mounted manual handwheel depending on actuator size Specifications Specifications for the 585C piston actuators...

Page 3: ...um Bolting and Fasteners NCF non corroding finish Springs sizes 25 50 only Alloy Steel O Rings Nitrile std Fluorocarbon Actuator Stem Chrome plated Steel Stem Connection Stainless Steel Travel Indicator Scale Stainless Steel Paint Polyester Powder Cylinder Seal Bushings sizes 60 130 only Brass Stem Connector sizes 60 130 Zinc plated steel Approximate Weights less positioner and handwheel Size 25 2...

Page 4: ...0 75 13300 810 100 842 130 5 10 2 4 1700 104 10700 650 20 3 8 1700 104 19200 1170 130 1430 221 5 10 2 4 4600 280 18500 1130 20 3 8 4600 280 33000 2000 PISTON AT BOTTOM OF CYLINDER SPRINGS ABOVE PISTON FOR SIZE 25 AND 50 Actuator Size Piston Area Maximum Actuator Travel Lower Clearance Volume Volume Above Piston cm2 Inches2 cm Inches cm3 Inches3 cm3 Inches3 25 168 26 2 9 1 125 77 4 7 1790 109 50 30...

Page 5: ...1406 1575 1688 1913 X X X X X X X X 150 X X X 410 240 130 X 670 500 390 160 930 760 650 420 1190 1020 910 680 1450 1280 1170 940 1840 1670 1560 1330 2490 2320 2210 1980 Light Green White 50 0 All 0 0 1840 2300 2760 3220 3680 4140 4600 5060 5750 6900 Springs Not Used 330 0 75 0 875 1 125 1 5 2 330 330 330 330 330 578 619 701 825 990 1310 1270 1180 1060 900 1780 1740 1660 1530 1370 2250 2210 2130 20...

Page 6: ...48 3025 6450 5694 5204 4181 8185 7428 6939 5916 11 076 10 320 9831 8807 Light Green White 50 0 All 0 0 8180 10 200 12 300 14 300 16 400 18 400 20 500 22 500 25 600 30 700 Springs Not Used 57 8 19 1 22 2 28 6 38 1 50 8 1468 1468 1468 1468 1468 2571 2753 3118 3670 4404 5827 5649 5249 4715 4003 7918 7740 7384 6806 6094 10 008 9831 9475 8896 8185 12 099 11 921 11 565 10 987 10 275 14 190 14 012 13 656...

Page 7: ...0 actuator is 150 psig 2 Maximum thrust is 3900 lbs 3 Maximum thrust is 6900 lbs Table 7 Fisher 585CR Size 25 and 50 Actuator Thrust Capabilities Metric Units spring extends actuator stem ACTUATOR SIZE SPRING RATE N mm SPRING THRUST W ACTUATOR STEM EXTENDED N TOTAL THRUST FOR 585CR WITH ACTUATOR STEM FULLY EXTENDED SPRINGS USED BY COLOR Operating Pressure bar 1 2 8 3 4 4 1 4 8 5 5 6 2 6 9 7 6 8 6 ...

Page 8: ... 22200 24300 X X 25000 X Indicates where the listed supply pressure will exceed the maximum thrust allowable 1 The maximum design pressure for size 25 through 100 actuators is 10 3 bar 150 psig The size 68 and 130 actuators are limited to 9 7 and 7 8 bar 140 and 113 psig respectively 2 The size 25 and 50 data is for the construction without a bias spring 3 Minimum operating pressure for sizes 60 1...

Page 9: ...2 0 4 423 50000 35 100 432 0 4 623 75600 94 130 432 0 4 623 75600 123 ACTUATOR SIZE HANDWHEEL MOUNTING HANDWHEEL DIAMETER TURNS PER INCH TRAVEL MAXIMUM RIM FORCE REQUIRED HANDWHEEL OUTPUT FORCE HANDWHEEL WEIGHT Inches Pounds Pounds Pounds 25 Top Mounted 14 12 73 2880 37 50 19 12 100 5350 45 60 1 Integral Side Mounted 8 16 62 9000 61 60 2 14 16 36 9000 66 68 1 8 16 62 9000 66 68 2 14 16 36 9000 71 ...

Page 10: ...dditional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance sections in this instruction manual When an actuator and valve are shipped together as a control valve assembly the actuator is normally mounted on the valve Follow the valve instructions when installing the control valve in...

Page 11: ... be used to position the valve Flow through the bypass tubing is controlled by an angle needle valve key 66 for figures 5 7 and 8 and key 92 for figure 13 which is operated manually This valve should be closed when air pressure is being used to operate the valve Three Way Valve Applications Note WARNING To avoid loss of control of process fluid and subsequent personal injury or property damage cau...

Page 12: ...tor nut as necessary so that the flats on the nut and the actuator stem are parallel Clamp the actuator stem and stem connector nut together with the stem connector key 12 and the two cap screws and hex nuts keys 14 and 23 Run the hex nut key 15 up the valve stem and tighten against the stem connector nut key 13 b For a 585C actuator with spring extension upon loss of cylinder pressure figures 6 a...

Page 13: ...ssure force applied to it D Install the stem connector securely before a positioner is mounted to the actuator and pressurized using only a regulator controlled air supply not the positioner to move the actuator piston to position the actuator stem D To avoid personal injury or property damage keep hands and tools out of the actuator stem travel path while pressuring the actuator to move the actua...

Page 14: ... upper travel stop Minor travel adjustments can be made by loosening the stem connector key 12 slightly tightening the locknuts key 15 together and screwing the valve stem either into or out of the stem connector key 12 with a wrench on the locknuts If the valve stem cannot be turned as with a bellows seal bonnet remake the stem connection to achieve the desired travel 6 Once the total travel is a...

Page 15: ...igures 5 and 7 For an actuator with handwheel a grease fitting key 50 is provided on the bearing cover key 38 for periodic bearing lubrication with lithium grease key 24 WARNING Avoid personal injury from sudden release of process pressure Before performing any maintenance operations D Do not remove the actuator from the valve while the valve is still pressurized D Always wear protective gloves cl...

Page 16: ...eel key 47 in the appropriate direction so the neutral indicator key 42 is behind the NEUTRAL position of the neutral indicator plate key 37 3 Unscrew and remove the neutral indicator cover key 35 4 Remove the handwheel retaining ring handwheel and locking key keys 48 47 and 65 5 Loosen the bearing cover set screws key 51 and unscrew and carefully remove the bearing cover key 38 6 Remove the handw...

Page 17: ...ached bypass valve key 66 into the bypass tees key 68 in the cylinder key 1 Replacing Seals Changing Action or Changing Bias Spring s Sizes 25 50 Key numbers are referenced in figures 4 and 5 for a 585C actuator spring retracts actuator rod and in figures 6 and 7 for a 585C actuator spring extends actuator rod Disassembly Isolate the control valve from the line pressure release pressure from both ...

Page 18: ...out handwheel If the bias spring is present it retracts the piston rod figure 4 remove the bias spring s key 16 and or key 17 piston cap screw key 4 travel stop spacer key 5 and piston key 3 d For 585C actuators with handwheel If the bias spring is present it retracts the piston rod figure 5 remove the bias spring s key 16 and or key 17 the handwheel stem key 56 with attached piston stud key 69 tr...

Page 19: ...andwheel stem key 56 through both the travel stop spacer and piston and into the actuator stem Use a wrench on the flats of the actuator stem to prevent it from turning Tighten the piston cap screw or stud plus attached handwheel stem to 102 NSm 75 lbfSft for size 25 actuators or 136 NSm 100 lbfSft for size 50 actuators Center the inner bias spring if used key 17 per table 4 or 5 around the travel...

Page 20: ...he equipment D The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings or when loosening the packing box pipe plug D Check with your process or safety engineer for any additional measures that must be taken to protect against process m...

Page 21: ...e the pinion and extension 2 If it is necessary to change the valve plug action from push down to close to push down to open or vice versa change the handwheel arrangement so that the arrow indicates the correct rotation required to open the valve a For sizes 60 and 68 remove the handwheel invert and replace it On sizes 60 and 68 figure 9 remove and replace the spring loaded ball assembly key 123 ...

Page 22: ... actuator stem 8 Remove the pointer key 129 and turn the sleeve out of the sleeve assembly key 104 9 Remove the cap screws key 128 holding the gear case key 103 to the yoke key 6 10 Lift the gear case key 103 to expose the handwheel assembly Reassembly Sizes 60 130 When reassembling the 585C piston actuator with side mounted handwheel adjust the setscrew key 125 to eliminate play in gear bearings ...

Page 23: ... inch maximum travel w handwheel O ring contains keys 7 8 9 27 and 112 R585CX00102 68 2 4 and 8 inch maximum travel 80 8 inch maximum travel 80 2 4 and 8 inch maximum travel w handwheel O ring contains keys 7 8 9 and 27 R585CX00042 80 4 inch maximum travel O ring contains keys 7 8 9 and 27 Piston rod boot key 29 and Snap ring keys 30 and 31 R585CX00052 100 4 inch maximum travel O ring contains key...

Page 24: ...crew stainless steel 7 req d 21 Nameplate 22 Warning Tag stainless steel 23 Hex Nut 2 req d 24 Lithium grease not furnished with actuator 25 Back Up Ring Size 50 only use with Nitrile or FKM O rings Nitrile 14B8259X012 71 Warning Nameplate 75 Spacer 2 req d Additional Parts for Actuator with Handwheel figure 5 or 7 1 Cylinder 35 Neutral Indicator Cover polycarbonate 36 Handwheel Housing cast iron ...

Page 25: ...ruction Manual D102087X012 585C Actuator October 2013 25 Figure 4 Fisher 585C Size 25 and 50 Actuators spring retracts actuator rod 44B6335 C VIEW A SIZE 50 A APPLY LUB NOTE KEY NUMBERS 22 AND 71 NOT SHOWN ...

Page 26: ...Instruction Manual D102087X012 585C Actuator October 2013 26 Figure 5 Fisher 585C Size 25 and 50 Actuators Handwheel Assembly spring retracts actuator rod 44B6330 B APPLY LUB HANDWHEEL ASSEMBLY ...

Page 27: ...ruction Manual D102087X012 585C Actuator October 2013 27 Figure 6 Fisher 585CR Size 25 and 50 Actuators spring extends actuator rod 44B6319 D VIEW A SIZE 50 APPLY LUB NOTE KEY NUMBERS 22 AND 71 NOT SHOWN A ...

Page 28: ...Instruction Manual D102087X012 585C Actuator October 2013 28 Figure 7 Fisher 585CR Size 25 and 50 Actuators Handwheel Assembly spring extends actuator rod 44B6337 C APPLY LUB SEALANT HANDWHEEL ASSEMBLY ...

Page 29: ...ion Manual D102087X012 585C Actuator October 2013 29 Figure 8 Fisher 585C Size 25 and 50 Actuators Handwheel Assembly Direct Acting Push Only spring retracts actuator rod 34B8587 B HANDWHEEL ASSEMBLY APPLY LUB ...

Page 30: ...l D102087X012 585C Actuator October 2013 30 Figure 9 Fisher 585C Actuator with Integral Handjack Size 68 with 2 and 4 Inch Travel 58B1370 A APPLY LUB SEALANT PARTS NOT SHOWN 33 145 146 FOR BYPASS ASSEMBLY SEE FIGURE 13 ...

Page 31: ...012 585C Actuator October 2013 31 Figure 10 Fisher 585C Actuator with Integral Handjack Size 80 and 100 with 4 Inch Travel 58B1373 A PARTS NOT SHOWN 141 145 146 FOR BYPASS ASSEMBLY SEE FIGURE 13 SECTION A A A A APPLY LUB SEALANT ...

Page 32: ... 32 Figure 11 Fisher 585C Actuator Size 60 with 2 and 4 Inch Travel 58B1365 A PARTS NOT SHOWN 33 APPLY LUB SEALANT Figure 12 Fisher 585C Actuator Size 60 with 8 Inch Travel and Size 68 with 2 4 and 8 Inch Travel 58B1366 A PARTS NOT SHOWN 33 APPLY LUB SEALANT ...

Page 33: ...n Part Number 28 Wiper Scraper vendor Size 60 8 inch travel 1R876099012 Size 68 2 4 8 inch tvl Size 80 and 100 8 inch travel 1R946499012 Size 130 8 inch travel 11A4989X012 29 Piston Rod Boot neoprene Size 60 2 inch travel 1H864706992 4 inch travel 1H937906992 Size 80 and 100 4 inch travel only 1H872106992 Size 130 4 inch travel only 1J453906992 30 Snap Ring pl steel Size 60 2 and 4 inch travel onl...

Page 34: ... 121 Spring Cap G12144 carbon steel 122 Spring phos bronze 123 Ball steel 123 Cover Screw steel 124 Combination Bearing vendor Key Description 125 Set Screw alloy steel 126 Hex Nut steel 127 Cap Screw steel 128 Cap Screw steel 129 Pointer S41600 416 stainless steel 130 Handjack Indicator stainless steel 131 Locking Pin S41600 416 stainless steel 132 Chain stainless steel 133 Drive Screw carbon ste...

Page 35: ...Instruction Manual D102087X012 585C Actuator October 2013 35 Figure 13 Fisher 585C Size 60 130 Bypass Assembly 38B1397 A ...

Page 36: ...e available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 1994 2013 Fisher Controls International LLC All rights reserved Fisher FIELDVUE and TopWorx are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson log...

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