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Instruction Manual

D100348X012

2625 and 2625NS Volume Booster

January 2015

3

Table 1. Specifications

Port Diameters

(1)

Supply Port:

 

J

9.5 mm (0.375 inch) or 

J

12.7 mm

(0.5 inch)

Exhaust Port:

 

J

2.4 mm (0.094 inch), 

J

9.5 mm

(0.375 inch) or 

J

12.7 mm (0.5 inch)

Input Signal

Positioner output

Maximum Input Signal Pressure

10.3 bar (150 psig)

Input to Output Pressure Ratio

Fixed at 1 to 1

Supply Pressure Ranges

(2)

When used in conjunction with a positioner or other
pneumatic accessory, always pipe the positioner and
booster with one common supply through a Fisher
67D, 67DR, or 95H regulator (see figure 2). A
high‐capacity filter, such as the Fisher 262K, should
be installed in the supply line to the regulator. Supply
pressure also must not exceed the maximum
pressure rating of the actuator. Constructions are
available in two maximum supply ranges.

When Normally Used With Diaphragm Actuators:

 Up

to 2.8 bar (40 psig)

When Normally Used With Piston Actuators:

 Up to

10.3 bar (150 psig)

Nominal Deadband

(3)

Percent of Positioner Output Span

(4)

:

2.4 mm (0.094 inch) exhaust port: 2%
9.5 mm (0.375 inch) exhaust port: 3.5%
12.7 mm (0.5 inch) exhaust port: 5%

Operative Temperature Limits

(2,3)

2625: 

-40 to 71

_

C (-40 to 160

_

F)

2625NS:

 -40 to 93

_

C (-40 to 200

_

F)

Maximum Flow Coefficients

See table 2

Connections

Input Signal:

 1/4 NPT

Supply and Output Signal:

 3/4 NPT

Hazardous Area Classification

Complies with the requirements of ATEX Group II
Category 2 Gas and Dust

Safety Instrumented System Classification

SIL3 capable - certified by exida Consulting LLC

Approximate Weight

2.3 kg (5 pounds)

Declaration of SEP

Fisher Controls International LLC declares this
product to be in compliance with Article 3 paragraph
3 of the Pressure Equipment Directive (PED) 97 / 23 /
EC. It was designed and manufactured in accordance
with Sound Engineering Practice (SEP) and cannot
bear the CE marking related to PED compliance.

However, the product 

may

 bear the CE marking to

indicate compliance with 

other 

applicable EC

Directives.

1. May be used in any combination.

2. The pressure/temperature limits in this document, and any applicable code or standard limitation should not be exceeded.

3. This term defined in ISA Standard S51.1
4. Zero psig to maximum supply.

Educational Services

For information on available courses for 2625 and 2625NS volume boosters, as well as a variety of other products,
contact:

Emerson Process Management
Educational Services -  Registration
Phone: +1-641-754-3771 or +1-800-338-8158
e‐mail: [email protected]
http://www.emersonprocess.com/education

Summary of Contents for Fisher 2625

Page 1: ...a 2625 or 2625NS volume booster without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all of the contents of this manual including all safety cautions and warnings If you have any questions regarding these instructions contact your Emerson P...

Page 2: ...on on the volume booster must be closed turned fully clockwise To facilitate diagnostic testing you can install connectors and piping with each 2625 and 2625NS volume booster The 2625NS volume booster is designed for nuclear power applications The 2625NS construction includes materials that provide superior performance at elevated temperature and radiation levels The O rings in the 2625NS are EPDM...

Page 3: ...ts 2 3 2625 40 to 71_C 40 to 160_F 2625NS 40 to 93_C 40 to 200_F Maximum Flow Coefficients See table 2 Connections Input Signal 1 4 NPT Supply and Output Signal 3 4 NPT Hazardous Area Classification Complies with the requirements of ATEX Group II Category 2 Gas and Dust Safety Instrumented System Classification SIL3 capable certified by exida Consulting LLC Approximate Weight 2 3 kg 5 pounds Decla...

Page 4: ...ersonal injury due to bursting of pressure containing parts or explosion of accumulated gas Check with your process or safety engineer for any additional measures that must be taken to protect against process media Note Do not use separate pressure supplies for the volume booster and associated positioner The volume booster may not exhaust immediately upon loss of a separate pressure supply Howeve...

Page 5: ...re shown in figure 2 Ensure that the piping is of proper size to meet the capacity demands of the booster and that you equip the actuator with properly sized input connections Figure 2 Typical Installations 2625 OR 2625NS VOLUME BOOSTER B2372 1 2625 OR 2625NS VOLUME BOOSTER 2625 OR 2625NS VOLUME BOOSTER POSITIONER OUTPUT POSITIONER POSITIONER OUTPUT TOP CYL SIGNAL SUPPLY POSITIONER POSITIONER OUTP...

Page 6: ...2625 or 2625NS volume booster and the actuator Typical connector installations are shown in figure 2 The hardware used includes a 3 4 NPT pipe nipple pipe tee and pipe bushings with an 1 8 NPT pipe bushing for the connector The connector consists of an 1 8 NPT body and body protector See separate instructions for diagnostic connections to the positioner Supply Pressure Supply pressure must be clea...

Page 7: ... be opened so far that the booster will never operate Prior to operation turn the bypass restriction adjusting screw figure 3 four or five turns counterclockwise from the fully closed position With the actuator in operation slowly turn the restriction clockwise until the booster operates in response to large changes in the input signal yet allows small changes to move the actuator without initiati...

Page 8: ...spacer key 2 diaphragm assembly key 5 which includes the lower diaphragm and the O rings key 14 Inspect these parts for damage and replace if necessary 3 Replace the O rings key 14 after coating with lubricant key 21 Then replace the diaphragm assembly key 5 diaphragm spacer key 2 and the upper diaphragm key 6 Note To ensure proper operation of the bypass restriction make certain that the holes in...

Page 9: ...V4286 B 1 Remove the six cap screws key 15 from the perimeter of the spring case assembly key 3 and lift off the assembly taking care you do not lose the upper spring key 8 or the spring seat key 9 2 Remove the upper diaphragm key 6 the diaphragm spacer key 2 the diaphragm assembly key 5 which includes the lower diaphragm and the O rings key 14 3 Unscrew the valve assembly key 7 from the body The ...

Page 10: ...h the holes in the diaphragm spacer key 2 10 Make sure the O rings key 14 are installed in the diaphragm spacer key 2 and coated with lubricant key 21 11 Install the upper diaphragm key 6 12 Install the spring case assembly key 3 on the upper diaphragm key 6 Make sure the spring seat key 9 and upper spring key 8 are installed in the spring case assembly Press on the bottom of the spring seat with ...

Page 11: ...Description 1 Body Aluminum 2 Diaphragm Spacer Aluminum Aluminum with 1 2 NPT vent connection 3 Spring Case Assembly Aluminum heat treated 440 stainless steel 4 Body Cap Brass 316 SST 5 Diaphragm Assembly For 2625 Nitrile on nylon diaphragm With brass blocked exhaust With brass 2 4mm 0 094 inch exhaust With brass 9 5mm 0 375 inch exhaust With brass 12 7mm 0 5 inch exhaust For 2625NS EPDM meta aram...

Page 12: ...Emerson Process Management Marshalltown Iowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK Dubai United Arab Emirates Singapore 128461 Singapore www Fisher com The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the...

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