background image

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

11

Figure 4. Fisher 1066 Assembly Detail

LEVER &

BEARING

ASSEMBLY

HUB &

BEARING

ASSEMBLY

MOUNTING

YOKE (KEY 25)

BEARING

(KEY 4)

O-RING

(KEY 18)

HOUSING

(KEY 1)

CYLINDER

COVER

(KEY 2)

W4100-1

ACTUATOR

MOUNTING SCREWS

PISTON

(KEY 3)

PISTON

ROD

(KEY 5)

O-RING

(KEY 17)

CYLINDER

(KEY 8)

W4101-1

TOP LOADING

PRESSURE CONNECTION

BOTTOM LOADING

PRESSURE

CONNECTION

SEE SPECIAL

WARNING

LOCKNUT

(KEY 37)

ACTUATOR

TRAVEL

STOPS

2. Lower the piston rod with attached lever and bearing assembly into the actuator housing.

3. Apply lithium grease lubricant (key 35) to the outer surface of the hub (key 6). Orient the hub (key 6) so that one of

the index holes on the end of the hub is in line with the lever pin (key 9). Then, slide the hub into the housing and

through the lever and bearing assembly.

4. Apply lithium grease lubricant (key 35) to the outer surface of the bearing (key 4). Then, install the bearing and

washer (keys 4 and 43) into the housing as shown in figure 6 or 7.

5. Secure the mounting yoke to the actuator with the cap screws (key 20). Tighten the cap screws to 25 N

S

m (18

lbf

S

ft) for size 20 and 27 actuators and to 102 N

S

m (75 lbf

S

ft) for size 75 actuators.

6. The index mark on the valve shaft must be aligned with one of the four index holes on the end of the actuator hub

(key 6). Consult the appropriate valve instruction manual for lever/shaft index mark (hole) orientations for various

positions. Then, slide the actuator onto the valve shaft.

7. Bolt the mounting yoke to the valve with the mounting bolts provided with the control valve. For 9500 valves, bolt

the mounting yoke to the valve with the cap screws and flat washers (key 36 and 38, not shown) supplied with the

actuator.

8. Apply lithium grease lubricant (key 35) to the wall of the cylinder (key 8), to the cap screw (key 19), and to the

O-ring (key 17) as shown in figure 6 or 7.

9. Install the spring (key 7). Then, attach the piston (key 3) to the piston rod (key 5) with the cap screw (key 19) and

sealing washer (key 11). For size 20 actuators, install a flat washer (key 23) with these parts. Tighten the cap screw

to 81 N

S

m (60 lbf

S

ft) for size 20 actuators, 136 N

S

m (100 lbf

S

ft) for size 27, and 176 N

S

m (130 lbf

S

ft) for size 75

actuators.

Summary of Contents for Fisher 1066

Page 1: ...nual provides installation operation maintenance and parts ordering information for Fisher 1066 and 1066SR piston rotary actuators see figure 1 Instructions for the control valve and accessories are covered in separate manuals Do not install operate or maintain 1066 and 1066SR actuators without being fully trained and qualified in valve actuator and accessory installation operation and maintenance...

Page 2: ...f stroking time is critical consult your Emerson Process Management sales office Temperature Capabilities Nitrile O Rings 40 to 82 C 40 to 180 F Fluorocarbon O Rings 18 to 149 C 0 to 300 F Cylinder Volumetric Displacement See table 2 Mounting Positions See figure 2 Valve Position Indication Graduated scale and pointer combination See figures 5 and 6 Pressure Connections 1 4 NPT internal connection...

Page 3: ... valves and 9500 valves The 1066SR fully retracts the piston rod towards the top of the cylinder upon loss of loading pressure The actuator is field reversible between PDTC push down to close and PDTO push down to open action depending on mounting position see figure 2 Refer to the Actuator Mounting section to change valve actuator action or its position The G mounting adaptation is for 9500 rotar...

Page 4: ...arately or separated for maintenance This procedure can also be performed to change actuator mounting positions Key numbers are shown in figure 6 or 7 unless otherwise noted WARNING This WARNING applies specifically to 1066 actuators and to specially modified 1066SR actuators that apply pressure to the bottom of the piston key 3 figures 4 and 5 To avoid personal injury from the bearing key 4 figur...

Page 5: ...tuator from the valve while the valve is still pressurized D Always wear protective gloves clothing and eyewear when performing any maintenance operations to avoid personal injury D Disconnect any actuator operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator spring compression cannot suddenly open or close the valve Vent actuator loading pr...

Page 6: ...h sides of the actuator Then remove the mounting yoke and travel indicator scale and position them on the appropriate sides of the actuator 3 Secure the mounting yoke and travel indicator scale to the actuator with the cap screws key 20 Tighten the cap screws to 25 NSm 18 lbfSft for size 20 and 27 actuators and to 102 NSm 75 lbfS ft for size 75 actuators 4 The index mark on the valve shaft must be...

Page 7: ...ve components 2 Check the control valve assembly for correct action after it is completely installed and connected For successful operation the piston rod key 5 and valve shaft should move freely in response to loading pressure changes on the piston key 3 Adjustment The actuator is factory set for a full 90 degrees of valve shaft rotation unless otherwise specified by the customer Control actuator...

Page 8: ...8 handwheel can manually position a control valve without using supply or instrument air pressure Be sure to open the cylinder bypass valve to equalize pressure before manually operating the valve actuator assembly 1066SR Actuators Piston movement is accomplished by loading air pressure on top of the piston key 3 figure 5 to move the piston down This action compresses the spring If loading pressur...

Page 9: ...ially assembled actuator Do not remove the mounting yoke key 25 figure 3 or the travel indicator scale key 21 figure 3 from the actuator assembly when loading pressure is applied to the bottom of the piston The bearing key 4 could be forced out of the actuator assembly Depending on the mounting position either the mounting yoke key 25 or the travel indicator scale key 21 retains the bearing key 4 ...

Page 10: ...al parts If necessary use a wheel puller to remove the actuator bearing key 4 from the valve shaft It is acceptable to tap the wheel puller screw lightly to loosen the actuator bearing 8 Remove the actuator from the valve by removing the actuator mounting screws see figures 5 and 6 9 Remove the cap screws key 20 and remove the mounting yoke key 25 from the actuator 10 Remove the bearing key 4 and ...

Page 11: ...7 5 Secure the mounting yoke to the actuator with the cap screws key 20 Tighten the cap screws to 25 NSm 18 lbfSft for size 20 and 27 actuators and to 102 NSm 75 lbfSft for size 75 actuators 6 The index mark on the valve shaft must be aligned with one of the four index holes on the end of the actuator hub key 6 Consult the appropriate valve instruction manual for lever shaft index mark hole orient...

Page 12: ...on of the cylinder cover 10 Install the cylinder key 8 and the cylinder cover key 2 for D 1066 Size 75 secure them to the actuator housing with cap screws key 16 as shown in figure 4 D 1066SR secure them to the actuator with the flat washers and hex nuts key 30 and 31 as shown in figure 5 11 Tighten the cap screws or hex nuts to 41 NSm 30 lbfSft for size 20 actuators and 102 NSm 75 lbfSft for size...

Page 13: ...eplacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Parts Kits Repair Kits for Fisher 1066 and 1066SR Actuators ACTUATOR SIZE KIT NUMBERS 1066 1066SR 20 R1066X00202 R106...

Page 14: ...27 75 1D4446X0012 Key Description Part Number 18 O ring 1066 only Nitrile Size 20 and 27 15A8508X012 Size 75 1J1079X0052 Fluorocarbon Size 20 and 27 15A8508X022 Size 75 1J1079X0022 19 Cap Screw pl steel 20 Cap Screw pl steel a maximum of 8 req d for any construction 21 Travel Indicator Scale SST 22 Travel Indicator SST 23 Flat Washer pl carbon steel 24 Machine Screw pl steel 2 req d 25 Mounting Yo...

Page 15: ...Instruction Manual D100331X012 1066 and 1066SR F G Actuators October 2012 15 Figure 6 Typical Fisher 1066 Actuator Assembly j APPLY LUB NOTE KEY 23 IS REQUIRED FOR SIZE 20 ACTUATORS ONLY 48A4468 C ...

Page 16: ... or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 1994 2012 Fisher Controls International LLC All rights reserved Fisher Vee Ball FIELDVUE and TopWorx are marks owned by one of the companies in the Emerson Process Management busin...

Reviews: