Emerson daniel 1500 series User Manual Download

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Part IV

Maintain

Chapters covered in this part:

•

Planned maintenance

•

Corrective maintenance

•

Spare parts

•

Decommission the turbine meter

Maintain

User manual

Summary of Contents for daniel 1500 series

Page 1: ...User manual P N 3 9008 515 Rev D July 2016 Daniel Series 1500 Liquid Turbine Meter NPS 3 through 24 ...

Page 2: ...st Africa Dubai UAE 971 4 8118100 971 4 8865465 Daniel Measurement and Control Inc Headquarters 11100 Brittmoore Park Drive Houston TX 77041 USA http www EmersonProcess com Email Customer Service tech service emersonprocess com Customer Support daniel cst support emerson com Asia Pacific danielap support emerson com Europe danielEMA cst emerson com Return Material Authorization RMA A Return Materi...

Page 3: ...ult in death or serious injury WARNING Warning indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Notice is used to address safety messages or practices not related to personal injury Important Important is a statement the user needs to know...

Page 4: ... Use Daniel parts and work procedures specified in this manual Product owners Purchasers Use the correct product for the environment and pressures present See technical data or product specifications for limitations If you are unsure discuss your needs with your Daniel representative Inform and train all personnel in the proper installation operation and maintenance of this product To ensure safe ...

Page 5: ...ortable following the instructions contact your Daniel representative for clarification or assistance Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes Follow all instructions during the installation operation and maintenance of this product Connect the product to the appropriate pressure and electrical sources when and where appli...

Page 6: ...IBILITY FOR PROPER SELECTION USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END USER TO THE BEST OF DANIEL S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE DANIEL MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL DANIEL BE LIA...

Page 7: ...s storage or handling or any other cause not the fault of Daniel are not covered by this limited warranty and shall be at Buyer s expense Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel All costs of dismantling reinstallation and freight and the time and expenses of Daniel s personnel and re...

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Page 9: ...n 36 Chapter 3 Turbine meter handling 39 3 1 Receive the turbine meter 39 3 1 1 Unpack and inspect the turbine meter 39 3 2 Store the turbine meter 39 3 2 1 Rust inhibitor 39 3 2 2 Pack the turbine meter 39 3 2 3 Storage conditions 39 Chapter 4 Prepare the turbine meter for use 41 4 1 Lifting conditions 41 4 2 Lifting requirements for personnel 42 4 2 1 Equipment required to lift the turbine meter...

Page 10: ...ble internal meter housing components NPS 3 through 24 73 9 4 Mechanical assembly 76 9 4 1 Assemble internal meter housing components NPS 3 through 24 77 9 5 Electronics enclosure disassembly 81 9 5 1 Disassemble the LME RME Standard enclosure 81 9 5 2 Disassemble the LME High temperature enclosure 81 9 6 Electronics enclosure assembly 82 9 6 1 Assemble the LME RME Standard enclosure 82 9 6 2 Asse...

Page 11: ...Part I Plan Chapters covered in this part Introduction Operating conditions and specifications Turbine meter handling Prepare the turbine meter for use Plan User manual 1 ...

Page 12: ...Plan 2 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 13: ...smitting device used for accurate measurement of crude oil hydrocarbons and other related process fluids The design allows high operational flow rates extended flow ranges and sustained performance capability This meter is specifically designed for pipeline service where a vital characteristic is repeatability The turbine meter is designed for use within the guidelines of API Manual of Petroleum M...

Page 14: ...contains an external and an internal grounding lug The two enclosure openings are plugged Refer to Chapter 2 Remote Mounted Enclosure RME The RME is an electric transmitting device used primarily in the petroleum industry for remote installation of liquid turbine meter electronics The RME is specifically designed for high temperature applications The turbine meter is ideal for applications requiri...

Page 15: ...rol or record the flow sensed by the rotor The results may be displayed as pulse counts or standard engineering units such as gallons liters barrels etc All Daniel Series 1500 Liquid Turbine Meters have as standard the LME which is fitted with two pickoffs and a dual channel preamplifier The pickoff mountings are oriented so that the outputs from the pickups are 90º electrically out of phase The t...

Page 16: ...LME assembly Standard enclosure Part identification for a standard enclosure Figure 1 1 Introduction 6 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 17: ... 05 550 1 11 Socket head screw 899 10 230 65 2 12 2 Wiring diagram for 2818 Dual channel pream plifier 899 10 228 07 1 13 O ring NBR 2 4 9163 245 1 14 O ring FKM 1500093 022 1 15 Washer plastic 1 562 01 827 1 16 Clamp cover 1 504 90 165 1 17 Socket head screw 1 555 27 001 1 1 Screw length varies on LTM sizes The screws are not included in the part number package 2 2818 Dual channel shown For other...

Page 18: ...LME assembly High temperature Part identification for a high temperature enclosure Figure 1 2 Introduction 8 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 19: ...99 00 225 04 1 8 Socket head screw 899 10 230 61 2 11 Socket head screw 899 10 230 65 2 13 O ring FKM 2 4 9163 245 1 14 O ring FKM 1500093 022 1 15 Washer plastic 1 562 01 827 1 16 Clamp cover 1 504 90 165 1 17 Socket head screw 1 555 27 001 1 18 Terminal block 1505065 2 1 Screw length varies on LTM sizes The screws are not included in the part number package NOTICE The joint between the LME cover...

Page 20: ...RME assembly Pipe mount Part identification for an RME assembly Pipe mount Figure 1 3 Introduction 10 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 21: ...gram for 2818 Dual channel pream plifier 899 10 228 07 1 13 O ring NBR 2 4 9163 245 1 14 O ring FKM 1500093 022 1 15 Washer plastic 1 562 01 827 1 16 Clamp cover 1 504 90 165 1 17 Socket head screw 1 555 27 001 1 19 RME base 799 10 457 60M 1 22 Pipe mount studs 799 00 453 00 2 23 Pipe mount plate 799 00 454 00 1 24 Pipe mount nuts 151544 2 1 Screw length varies on LTM sizes The screws are not incl...

Page 22: ...RME assembly Wall mount Part identification for an RME assembly Wall mount Figure 1 4 Introduction 12 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 23: ... 12 2 Wiring diagram for 2818 Dual channel pream plifier 899 10 228 07 1 13 O ring NBR 2 4 9163 245 1 14 O ring FKM 1500093 022 1 15 Washer plastic 1 562 01 827 1 16 Clamp cover 1 504 90 165 1 17 Socket head screw 1 555 27 001 1 19 RME base 799 10 457 60M 1 20 Wall mount bracket 799 00 456 00 1 21 Wall mount screws 151497M 2 1 Screw length varies on LTM sizes The screws are not included in the par...

Page 24: ...ional The figure below identifies and describes the NPS 3 through 8 unidirectional meter housing components Part identification for an NPS 3 through 8 unidirectional blade or rimmed LTM Figure 1 5 Introduction 14 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 25: ...ades 1 307 10 735 1 307 10 736 6 71 Hanger hub 1 307 10 635 1 307 10 636 2 72 Rimmed rotor 1 307 11 237 1 307 11 238 1 75 Flow conditioning plate FCP optional 1 307 01 171 1 307 01 171 1 Part description for an NPS 4 unidirectional LTM Table 1 6 Item number Description Part number for material 304 SS Part number for material 316 SS Quantity required 14 O ring 1500093 022 1500093 022 1 40 Meter hou...

Page 26: ...her 1 504 05 117 1 504 05 117 2 54 Shaft 1 504 05 632 1 504 05 632 1 Shaft for FCP 1 504 05 633 1 504 05 633 1 55 Bladed rotor 1 307 11 400 1 307 11 401 1 60 Nut 1 561 76 163 1 561 76 163 2 62 Upstream cone rimmed 1 307 10 445 1 307 10 446 1 Upstream cone bladed 1 307 10 447 1 307 10 448 1 65 Downstream cone 1 307 10 545 1 307 10 546 1 68 Housing insert 1 307 03 003 1 307 03 023 1 69 Hanger blades...

Page 27: ...230 66 1 53 Thrust washer 1 504 05 118 1 504 05 118 2 54 Shaft 1 504 05 637 1 504 05 637 1 60 Nut 1 561 76 171 1 561 76 171 2 62 Upstream cone rimmed 1 307 10 450 1 307 10 451 1 65 Downstream cone 1 307 10 550 1 307 10 551 1 68 Housing insert 1 307 03 004 1 307 03 024 1 69 Hanger blades 1 307 10 750 1 307 10 751 6 71 Hanger hub 1 307 10 650 1 307 10 651 2 72 Rimmed rotor 1 307 11 404 1 307 11 405 ...

Page 28: ...ectional The figure below identifies and describes the NPS 10 through 24 unidirectional meter housing components Part identification for an NPS 10 through 24 unidirectional rimmed LTM Figure 1 6 Introduction 18 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 29: ...1 Hanger hub 1 307 10 655 1 307 10 656 2 72 Rotor assembly 1 307 11 406 1 307 11 407 1 Part description for an NPS 12 unidirectional LTM Table 1 10 Item number Description Part number for material 304 SS Part number for material 316 SS Quantity required 14 O ring 1500093 022 1500093 022 1 40 Meter housing Consult factory Consult factory 1 41 Pickoff 899 00 201 00 899 00 201 00 2 42 Anti rotation b...

Page 30: ... 10 665 1 307 10 666 2 72 Rotor assembly 1 307 11 676 1 307 11 677 1 Part description for an NPS 18 unidirectional LTM Table 1 12 Item number Description Part number for material 304 SS Part number for material 316 SS Quantity required 14 O ring 1500093 022 1500093 022 1 40 Meter housing Consult factory Consult factory 1 41 Pickoff 899 00 201 00 899 00 201 00 2 42 Anti rotation bracket clamp 899 1...

Page 31: ...562 05 659 2 71 Hanger hub 1 307 10 698 2 72 Rotor assembly 1 504 05 662 1 Note For material 316 SS part numbers consult the factory Part description for an NPS 24 unidirectional LTM Table 1 14 Item number Description Part number for material 304 SS Quantity required 14 O ring 1500093 022 1 40 Meter housing Consult factory 1 41 Pickoff 899 00 201 00 2 42 Anti rotation bracket clamp 899 10 230 66 1...

Page 32: ... continued Table 1 14 Item number Description Part number for material 304 SS Quantity required 72 Rotor assembly 1 307 11 701 1 Note For 316 SS material part numbers consult the factory Introduction 22 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 33: ... through 8 Bidirectional The figure below identifies and describes the NPS 3 through 8 bidirectional meter housing components Part identification for an NPS 3 through 8 bidirectional blade or rimmed LTM Figure 1 7 Introduction User manual 23 ...

Page 34: ...07 10 635 1 307 10 636 2 72 Rimmed rotor 1 307 11 237 1 307 11 238 1 Part description for an NPS 4 bidirectional LTM Table 1 16 Item number Description Part number for material 304 SS Part number for material 316 SS Quantity required 14 O ring 1500093 022 1500093 022 1 40 Meter housing Consult factory Consult factory 1 41 Pickoff 899 00 201 00 899 00 201 00 2 42 Anti rotation bracket clamp 899 10 ...

Page 35: ...2 69 Hanger blades 1 307 10 745 1 307 10 746 6 71 Hanger hub 1 307 10 645 1 307 10 646 2 72 Rimmed rotor 1 307 11 402 1 307 11 403 1 Part description for an NPS 8 bidirectional LTM Table 1 18 Item number Description Part number for material 304 SS Part number for material 316 SS Quantity required 14 O ring 15000093 022 15000093 022 1 40 Meter housing Consult factory Consult factory 1 41 Pickoff 89...

Page 36: ...type Description Electrical UL and CUL Class I Div 1 Groups B C D ATEX Ex d IIC T6 Gb IECEx Ex d IIC T6 Gb INMETRO Brazil Environmental NEMA 4x IP66 Pressure equipment PED Metrology NMi TC7573 INMETRO Brazil Ambient temperature 40 ºC to 60 ºC 40 ºF to 140 ºF Introduction 26 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 37: ... Natural gas liquids Process temperature Carbon steel flanges 29 ºC to 60 ºC 20 ºF to 140 ºF Optional process temperature Carbon steel flanges 29 ºC to 204 ºC 20 ºF to 400 ºF Process temperature Stainless steel flanges 40 ºC to 60 ºC 40 ºF to 140 ºF Optional process temperature Stainless steel flanges 40 ºC to 204 ºC 40 ºF to 400 ºF Fluid static pressure The maximum working pressure for the Daniel...

Page 38: ...mental conditions prior to installing a turbine meter Install the turbine meter in a well designed piping system Failure to comply may result in death or serious injury 2 1 2 Environmental conditions WARNING EQUIPMENT HAZARD Never use this equipment for any purpose other than its intended use Failure to comply may result in death serious injury and or property damage Environmental conditions Table...

Page 39: ... effects of traffic loads 2 1 3 Operating parameters for the LTM Turbulant flow is detrimental and affects turbine meter linearity 1 It can cause non homogeneous fluid cross section and inconsistant back pressure possibly resulting in cavitation 2 To correct the flow characteristics use upstream and downstream piping lengths per Figure 2 3 Pipe fittings such as elbows and tees and piping component...

Page 40: ...all influential factors of higher levels By anticipating the viscosity maximum flow rate flow range and desired linearity of the flow system the user is able to determine the appropriate turbine meter for the application Back pressure Maintain sufficient back pressure on the turbine meter to prevent flashing and cavitation This is particularly important when measuring liquids with high vapor press...

Page 41: ...ld be located downstream of the turbine meter Flow straightening devices For accurate operation of the turbine meter a flow conditioning plate flow straightener designed for the turbine meter or a straight run of pipe 20 pipe diameters long is required All piping must be the same diameter as the turbine meter Flow straightening devices must be installed directly upstream of the turbine meter and s...

Page 42: ...5 ºF Outputs Powered pulse output Type Square wave Frequency range 0 to 5 kHz Amplitude 0 to 5 V 1000 Ohm internal pull ups 20 mA max Variable voltage output Type Square wave Frequency range 0 to 5 kHz Amplitude 0 to Supply voltage 1000 Ohm internal pull ups 70 mA max Construction Delrin housing Solid epoxy encapsulation 2415 Intrinsically safe preamplifier performance Table 2 4 Parameter type Des...

Page 43: ...40 mVpp Temperature range 40 ºC to 85 ºC 40 ºF to 185 ºF Outputs Powered pulse output Type Square wave Frequency range 5 kHz Amplitude 0 12 V Construction Delrin housing Solid epoxy encapsulation 1817X Bi directional preamplifier performance Table 2 6 Parameter type Description Inputs Supply voltage 11 5 36 VDC Sensor type Reluctance Signal Sine wave Preamplifier sensitivity 40 mVpp Temperature ra...

Page 44: ... both shields to earth ground at one end of the cables and insulate the shields at the other end The LME housing should be at earth ground 2818 Dual channel preamplifier configuration Table 2 7 Plug component designator Terminal connections Description TB1 Customer connection 1 10 to 30 Vdc 2 Common 3 Common 4 Channel A output 5 Channel B output 6 TTL out A 7 TTL out B TB2 Channel A pickoff 1 1 Wh...

Page 45: ... Each pickoff produces a low level sine wave signal which varies in amplitude mV and frequency Hz proportional to the velocity of the turbine blades This signal information is coupled to the input terminals of the preamplifier The optional dual LME LTM can be configured with four pickoff coils each pair mounted 90º electrically out of phase Induced interference The LTM should be located as far as ...

Page 46: ...ilable per customer request For other ANSI ratings or flanges consult the factory engineers For maximum working pressures at intermediate temperatures refer to ANSI B16 5 WARNING HIGH PRESSURE HAZARD Choose the appropriate size and material of the flange for their piping requirements Choosing an incorrect flange may cause a pressure leak resulting in death or serious injury 2 2 2 Requirements and ...

Page 47: ...ied dimension prints Dimensions for the Series 1500 LTM NPS 3 24 Figure 2 3 Flow meter and flow straightening section dimensions for the Series 1500 LTM NPS 3 24 Table 2 11 Size A B C Inches mm Inches mm Inches mm 3 10 254 0 5 127 0 11 278 6 4 12 304 8 6 152 4 12 297 7 6 14 355 6 7 177 8 13 324 7 8 16 406 4 8 203 2 14 350 1 10 20 508 0 10 254 0 15 377 1 12 24 609 6 12 304 8 16 402 5 16 32 812 8 16...

Page 48: ...80 100 2540 340 8636 0 24 240 6096 120 3048 408 10363 2 Weight table for the stainless steel LME Table 2 13 Size ANSI class 150 ANSI class 300 ANSI class 600 Lbs Kg Lbs Kg Lbs Kg 3 42 19 1 52 23 6 56 25 6 4 56 25 6 78 35 6 97 44 1 6 89 40 6 122 55 6 180 81 6 8 131 59 6 191 86 6 285 129 6 10 217 98 6 290 131 6 468 212 6 12 331 150 6 444 201 6 598 271 6 16 736 334 6 846 384 6 1264 574 6 18 1104 501 ...

Page 49: ...cility 1 Remove the turbine meter from the shipping container 2 Inspect the turbine meter for damage 3 See Chapter 6 for Installation procedure 3 2 Store the turbine meter 3 2 1 Rust inhibitor Apply light oil or rust inhibitor on surfaces that are in contact with the environment only if the turbine meter body is carbon steel 3 2 2 Pack the turbine meter 1 Use stretch wrap not adhesive to attach th...

Page 50: ...conditions O rings must be inspected for wear or damage during disas sembly of the cover or housing and right before assembling the unit If any elastomer is damaged it must be replaced FKM elastomers have an unlimited shelf life Lubrication The LME is offered in stainless steel Use petroleum jelly lubrication when assembling the cover to the LME housing Other components ex cept O rings do not requ...

Page 51: ...quid Turbine Meter only and do not address lifting the turbine meter while it is attached or bolted to piping Failure to comply with these instructions may result in death serious injury or equipment damage CAUTION FORKLIFT HAZARD Do not insert the forks of a forklift into the bore when moving the turbine meter Inserting the forks may cause the meter to become unstable resulting in serious injury ...

Page 52: ... best practices for operating the equipment Failure to comply may result in death or serious injury Best lifting practices WARNING LIFTING HAZARD The lifting instructions are for installation and removal of the Daniel Liquid Turbine Meter only and do not address lifting the turbine meter while it is attached or bolted to piping Failure to comply with these instructions may result in death serious ...

Page 53: ...er WARNING LIFTING HAZARD The lifting instructions are for installation and removal of the Daniel Liquid Turbine Meter only and do not address lifting the turbine meter while it is attached or bolted to piping Failure to comply with these instructions may result in death serious injury or equipment damage Read and follow the safety precautions listed below Never attempt to lift the turbine meter b...

Page 54: ... weight to be lifted Reference your company s standards for safety factors that must be included when calculating the load rating If the slings do come in contact with the electronics use a spreader bar on the sling to prevent contact with the electronics Important Never allow the slings to come in contact with the electronics enclosure Damage to the enclosure may occur Prepare the turbine meter f...

Page 55: ...nd or damage the equipment Never apply shock loads to the turbine meter Always lift the turbine meter gradually If shock loading occurs inspect the slings per manufacturer s recommendations prior to further use 4 3 Configuration of the turbine meter The Daniel factory configures the turbine meter internal components Inspect the internal components before installation Prepare the turbine meter for ...

Page 56: ...dles Refer to API MPMS Chapter 5 Section 3 A flow conditioning plate is available for all standard series 1500 LTM NPS 3 through 8 It is designed to eliminate product flow characteristics such as liquid swirl and non uniform velocity profiles induced by piping configurations and other elements of the system that may impede accurate measurement within the turbine meter run The plate is installed di...

Page 57: ...ortant A spool piece installed in place of the turbine meter is recommended for this procedure NOTICE Comply with local government regulations and company requirements Important Ensure that piping or other attachments connected to the turbine meter are not under stress Important Provide fire prevention measures and equipment per local regulations 4 3 3 Calibration options for the turbine meter Dan...

Page 58: ...e 10 30 VDC Sensor type Reluctance Signal Sine wave Preamplifier sensitivity 40 mV peak to peak minimum Temperature range 40 ºC to 85 ºC 40 ºF to 185 ºF Outputs Powered pulse output Type Square wave Frequency range 0 to 5 kHz Amplitude 0 to 5 V 1000 Ohm internal pull ups 20 mA max Variable voltage output Type Square wave Frequency range 0 to 5 kHz Amplitude 0 to Supply voltage 1000 Ohm internal pu...

Page 59: ...ude 0 12 V Bi directional preamplifier Inputs Supply voltage 11 5 36 VDC Sensor type Reluctance Signal Sine wave Preamplifier sensitivity 40 mVpp Temperature range 40 ºC to 85 ºC 40 ºF to 185 ºF Outputs Powered pulse output Type Square wave Frequency range 5 kHz Amplitude 0 Vs 4 3 5 Grounding Ground the turbine meter electronics internally for safe operation Connect a wire to the chassis ground lu...

Page 60: ...round lug Important Use the internal grounding terminal as the primary equipment ground The external terminal is only a supplemental bonding connection where local authorities permit or require such a connection Prepare the turbine meter for use 50 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 61: ...ual channel wiring use multi conductor control and instrumentation cable 18AWG or equivalent Connect both shields to earth ground at one end of the cables and insulate the shields at the other end The LME housing should be at earth ground 4 3 7 RME communication connectivity restrictions The RME must follow all the connectivity restrictions that are applicable to the LME as well as the transmissio...

Page 62: ...low to seal the electronics enclosure of the Daniel 1500 LTM after commissioning The security seal wires are commercially available CAUTION CUTTING HAZARD Sharp edges may be present on the band shrouds Wear appropriate personal protective equipment when working on the turbine meter Failure to comply may cause serious injury Prepare the turbine meter for use 52 Daniel Series 1500 Liquid Turbine Met...

Page 63: ...rench 2 Install the security seal wire into and through one of the two holes in the end cap and the housing Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut maximum wire diameter 2 0 mm 078 inch 3 Adjust the security wire removing all slack and thread into the lead seal 4 Cut the ends of the wire to remove any excess wire Prepare the turbine meter ...

Page 64: ...Prepare the turbine meter for use 54 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 65: ...Part II Install Chapters covered in this part Installation prerequisites Installation procedure Testing Install User manual 55 ...

Page 66: ...Install 56 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 67: ...alve etc 4 Ensure that the supply voltage to the preamplifier is within the 10 30 VDC range 5 2 Torque information Important Ensure that piping or other attachments connected to the turbine meter are not under stress NOTICE When installing this equipment bolting must conform to the requirements of ASME B16 5 paragraph 5 3 and to the material requirements of ASME B16 5 Table 1B Gaskets must conform...

Page 68: ... 3 32 Allen key 10 mm Allen key Phillips screwdriver 3 5 mm Flathead screwdriver 10 mm Flathead screwdriver Installation prerequisites 58 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 69: ...einstalled unless maintenance is required 6 2 1 Fasteners Property class of the fastener is in accordance with ASME B16 5 Stud bolt and nut types All fasteners nuts and studs used in assembling Daniel turbine meters are made of one of the materials listed in the table below Bolt material selection Table 6 2 Bolt material selection Description ASTM SA 193 Grade B7 63 5 mm 2 5 in High strength low a...

Page 70: ...identification Do not mix nuts or stud bolts of different coatings Different nut and stud bolt coatings require different torques to achieve the same bolt tension Do not assemble nuts with the identification hard stamp against the back face of the flange Flange stud bolt and nut storage Remove each nut and bolt as a pair Thread the matching nut back onto the bolt Stack them in a fashion that will ...

Page 71: ...nment 3 Unscrew the end cap and remove it from the housing 4 Unplug one or two 14 NPT ports as required and install the conduit provided by the customer to the enclosure and tighten 5 Install the electronics according to Wiring and cable connections Consult with Daniel if the preamplifier acquired is other than a dual channel preamplifier WARNING SHOCK AND EXPLOSION HAZARD Verify that the LME and ...

Page 72: ...Installation procedure 62 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 73: ...pect all flange bolts used to secure the turbine meter in line to ensure that correct mounting procedures are followed and that flange connections are leak free 3 Evaluate the system setup to ensure that all components are in the correct sequence for accurate product measurement isolation valve strainer flow straightener turbine meter downstream section control valve etc 4 Ensure that the supply v...

Page 74: ...Testing 64 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 75: ...Part III Operate Operate User manual 65 ...

Page 76: ...Operate 66 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 77: ...ment use Do not exceed these parameters Failure to comply may result in death serious injury and or damage to the equipment 8 2 Turbine meter normal operation After any reparation or installation of a new turbine meter calibrate it to confirm the meter factor or establish a new meter factor for the turbine meter as it is installed at the site The customer has various options to calibrate their tur...

Page 78: ...nds per square inch absolute psia gauge pressure plus atmospheric pressure Open valves slowly to prevent system shock Protect the Series 1500 housing and components from external impact of any kind Note temperature limitations when selecting turbine meter location 8 4 LME remote operation Note LME should be remote mounted when the ambient temperature is above 60 ºC 140 ºF The primary output is a s...

Page 79: ...Part IV Maintain Chapters covered in this part Planned maintenance Corrective maintenance Spare parts Decommission the turbine meter Maintain User manual 69 ...

Page 80: ...Maintain 70 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 81: ...and maintain this product Important Follow the disassembly and the assembly procedure for internal component inspection or field requirement changes Follow the recommendations below before servicing the turbine meter Label all parts or place parts in labeled containers during disassembly Do not use metal clamping devices in direct contact with any turbine meter part or surface Rotor blades determi...

Page 82: ...appropriate to the situation when working with the turbine meter Adhere to all safety standards and best practices for operating the equipment Failure to comply may result in death or serious injury WARNING PRESSURE HAZARD The turbine meter is subject to pressurized fluids Depressurize the turbine meter before disassembly Failure to comply may cause high pressure fluids to leak resulting in death ...

Page 83: ...ternal meter housing components NPS 3 through 24 1 Remove the downstream shaft nut simultaneously holding the upstream shaft nut to prevent the shaft from turning Downstream shaft nut removal Figure 9 1 Important The shaft nut can only be reused up to five times Replace as needed 2 Remove the downstream hanger assembly from the shaft a Remove the shaft in the upstream direction to allow the insert...

Page 84: ...er should remain in the cone Downstream cone removal Figure 9 3 4 Remove the rotor from the shaft Depending on the turbine meter option the rotor could be just a blade type or a rim type The rim is not removable from the rotor assembly Planned maintenance 74 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 85: ...r removal Figure 9 4 5 Remove the journal bearing Journal bearing removal Figure 9 5 6 Remove the upstream cone from the shaft The thrust washer should remain in the cone Planned maintenance User manual 75 ...

Page 86: ...t the shaft from the downstream end and push the shaft against the pin c Tap the shaft lightly to free the downstream hanger assembly Upstream hanger assembly removal Figure 9 7 9 4 Mechanical assembly Protect the rotor blades from rough handling as blade position is critical to turbine meter performance Planned maintenance 76 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 87: ... m 100 in lbs 6 67 7 81 3 n m 50 60 ft lbs 8 67 7 81 3 n m 50 60 ft lbs 10 81 3 95 n m 60 70 ft lbs 12 95 122 n m 70 90 ft lbs 16 108 135 n m 80 100 ft lbs 18 108 135 n m 80 100 ft lbs 20 108 135 n m 80 100 ft lbs 24 108 135 n m 80 100 ft lbs 9 4 1 Assemble internal meter housing components NPS 3 through 24 1 Install the upstream hanger assembly in the inlet side Secure the upstream hanger by tapp...

Page 88: ...sert the upstream cone to the shaft The thrust washer should remain in the cone Upstream cone installation Figure 9 9 4 Insert the journal bearing in to the rotor assembly Journal bearing installation Figure 9 10 5 Install the rotor to the shaft Planned maintenance 78 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 89: ...re 9 11 6 Install the downstream cone to the shaft The thrust washer should remain in the cone Downstream cone installation Figure 9 12 7 Install the downstream hanger assembly to the shaft Planned maintenance User manual 79 ...

Page 90: ...ft nut simultaneously holding the upstream shaft nut to prevent the shaft from turning Downstream shaft nut installation Figure 9 14 Important The shaft nut can only be reused up to five times Replace as needed Planned maintenance 80 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 91: ...ing lugs and remove the cable 9 Uninstall the conduit 10 For LME only Remove the anti rotation bracket and pickoffs 11 Uninstall the four socket head screws placed at the bottom of the housing 12 Remove the housing from the flameproof pad 13 Uninstall the O ring from the pad 9 5 2 Disassemble the LME High temperature enclosure 1 Uninstall the security seal wire 2 Uninstall the security latch 3 Uni...

Page 92: ...ng on the turbine meter body or remote mounting pad Use four screws with a torque value of 74 5 Nm 55 lbs ft Capacity to be installed each at 90º 3 For LME only Insert pickoffs and anti rotation bracket 4 Install the conduit 5 Install the internal and external grounding cable to lug 6 Tighten the preamplifier socket screw to the bracket plate 7 Follow the applicable diagram for the wiring configur...

Page 93: ...al wire 9 7 Replace the preamplifier 1 Disconnect all power to the turbine meter 2 Remove cover of the RME 3 Loosen screws of preamplifier bracket and lift out of the enclosure 4 Disconnect terminal connects at TB1 TB2 and TB3 5 Loosen screws of preamplifier and lift out 6 Mount the replacement preamplifier board in its original position and secure using screws 7 Attach electrical output wiring fr...

Page 94: ... Electrical connections Clean Use a non toxic metal cleaning solvent Do not use common petrochemical solvents like Benzene Toluene or Xylene as they can pose potential health hazards Monitor corrosion erosion wear A careful review of turbine meter proving history such as turbine meter factor control charts can reveal potential problems with turbine meter measurements Examples in clude bearing drag...

Page 95: ...fier module Customer receiver unit not operating Contact Daniel Customer Service Meter rotor not turning Troubleshoot internal assembly Turbine meter ro tor not turning Defective rotor bearing Return rotor assembly to factory for replacement or repair Rotor damaged by foreign material passing through turbine meter Return rotor assembly to factory for replacement or repair Inaccurate read out Forei...

Page 96: ... Evaluate the system setup to ensure that all components are in the correct sequence for accurate product measurement isolation valve strainer flow straightener turbine meter downstream section control valve etc 4 Ensure that the supply voltage to the preamplifier is within the 10 30 VDC range Corrective maintenance 86 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 97: ...11 Spare parts 11 1 Recommended spare parts The figure below identifies the spare parts for an LME assembly Part identification for a standard enclosure Figure 11 1 Spare parts User manual 87 ...

Page 98: ...3 O ring FKM 2 4 9163 245 1 14 O ring FKM 1500093 022 1 41 Pickoff 899 00 201 00 2 1 Refer to Section 2 2 1 for detailed preamplifier information Refer to LME assembly Standard enclosure LME assembly High temperature for other part numbers RME assembly Pipe mount and RME assembly Wall mount Order spare parts Contact Daniel Customer Service and provide the following information when ordering spare ...

Page 99: ...vent all line pressure 2 Remove security wire 3 Remove screws and top cover of the LME 4 Disconnect wire connections from LME 5 Disconnect the grounding cables 6 Disconnect conduit connections to the turbine meter 7 Remove turbine meter from line Refer to Section 4 1 Section 4 2 and Safety precautions using appropriately rated lifting slings for instructions on how to lift the turbine meter 12 2 T...

Page 100: ...ter inside the housing components and store or ship as it was received Refer to Section 3 2 2 After the meter is shut down refer to Section 9 3 and Section 9 6 for the detailed disassembly assembly procedures 12 3 Shipment of the meter Refer to the Daniel Customer Service information in the preface of this document Decommission the turbine meter 90 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 101: ...Decommission the turbine meter User manual 91 ...

Page 102: ...Decommission the turbine meter 92 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 103: ...Decommission the turbine meter User manual 93 ...

Page 104: ...bai UAE T 971 4 811 8100 Asia Pacific Singapore T 65 6777 8211 2016 Daniel Measurement and Control Inc All rights reserved Unauthorized duplication in whole or part is prohibited Printed in the USA Daniel Measurement and Control Inc Daniel is an Emerson Process Management business unit The Daniel name and logo are trademarks of Daniel Industries Inc The Emerson logo is a trademark and service mark...

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