Emerson Copeland Scroll Introduction Manual Download Page 1

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Copeland Scroll

ZB digital compressor

Summary of Contents for Copeland Scroll

Page 1: ...CopelandScroll TM ZBdigitalcompressor ...

Page 2: ...sign distribution educational and monitoring services to provide customized integrated climate control solutions for customers worldwide Climate s innovative solutions which include industry leading brands such as Copeland ScrollTM improve human comfort safeguard food and protect the environment For more information visit EmersonClimateAsia com Emerson Climate Technologies With Our Partners Will P...

Page 3: ...trols Parts 21 OMB Crankcase Oil Level Protective Control 21 A W A F Oil Separators 22 AOFD 553 Oil Filter Drier 24 STAS Steel Liquid and Suction Line Filter Drier 25 ADKS Liquid And Suction Line Filter Drier 26 Filter Drier Cores And Filters 28 HMI Hermetic Moisture Indicators 29 PS1 Single Pressure Controls 31 APD Pulsation Dampener Muffler 33 Scroll Rack Application Guidelines 34 Digital Compre...

Page 4: ...oday s growing need to address energy efficiency and precise temperature control Emerson developed ZBD compressors digital scroll technology in a simplified compact design that is very reliable The ZBD features continuous capacity modulation range of 10 100 This eliminates hot gas bypass which causes waste of electricity and complications arising from variable speed drives Precise capacity modulat...

Page 5: ...by the digital scroll This leads to a smooth and almost constant system suction pressure see charts below Compared to fixed speed scroll racks where unloading is achieved by cycling the lead compressor this results in a saw tooth profile of the system suction pressure and will reduce the life of the lead compressor due to frequent on and off action Fluctuating suction pressures lead to varying eva...

Page 6: ...lligent Store architecture can help retailers significantly improve their bottom line results The Intelligent Store solution constitutes Energy efficient store infrastructure components State of the art control technologies XWeb Supervisory Platform Field services Commissioning and project management Remote services Alarm Management Setpoint Management Demand Response Condition Based Maintenance E...

Page 7: ...ode Description T Three phase Motor Voltages D 5 7 Compressor Motor Protection Code Description F Inherent internal line break motor protector Digital Modulation 50 Hz 60Hz 380 420 3 200 220 3 460 3 200 230 3 380 3 Bill of Material BOM 558 559 588 589 Sight Glass Stub Tube Rotalock Digital Valve Solenoid Coil Digital Rack Controller Kit Discharge Line Temperature Sensor Condenser Mid Coil Temperat...

Page 8: ...34 00 085 0234 00 Transformer EA 037 0025 00 037 0025 00 Wiring Kit 3m 029 0501 00 029 0501 00 Digital Input and Analog Out Connector 3m 029 0472 01 029 0472 01 System Protector Oil Regulator OMB JB1 ASC 2 24 50 EA 085 0245 00 085 0245 00 Adapter for ZBD Sight Glass EA 034 0236 00 034 0236 00 HP EA PS1 A5A PS1 A5A LP EA PS1 A3A PS1 A3A Oil Separator EA A W55877 A W55889 Oil Filter Drier EA AOFD553...

Page 9: ...eturn gas temperature of 18 3 C 2 Envelope in shaded region max superheat of 11K only 1 Envelope in unshaded region max return Notes Note R22 ZBD29 ZBD48 ZBD29 ZBD48 60 70 50 40 30 20 10 20 15 10 5 0 5 10 Evaporating Temp o C Condensing Temp o C 5 0 5 10 15 Evaporating Temp o C on max return gas temperature of 18 3 C max superheat of 11K only 1 Envelope in unshaded region max return gas temperatur...

Page 10: ...19 50 50 7 20 7 79 9 48 11 35 13 50 16 00 17 40 55 7 71 9 12 10 80 12 75 14 95 16 20 60 9 10 10 45 12 15 14 05 15 15 65 10 50 11 80 13 35 14 25 P 15 2 24 2 35 2 65 3 00 20 2 21 2 28 2 48 2 70 2 97 30 2 55 2 58 2 65 2 72 2 81 2 92 2 99 40 3 14 3 17 3 23 3 27 3 29 3 32 3 34 50 3 65 3 73 3 90 4 01 4 09 4 15 4 17 55 3 90 4 16 4 36 4 51 4 62 4 67 60 4 32 4 63 4 88 5 08 5 16 65 4 79 5 17 5 48 5 62 ZBD45...

Page 11: ...20 30 24 00 26 00 50 9 79 10 60 12 85 15 35 18 25 21 60 23 40 55 10 55 12 45 14 70 17 30 20 30 22 00 60 12 50 14 35 16 60 19 15 20 60 65 14 45 16 20 18 30 19 50 P 15 2 96 3 11 3 51 3 97 20 2 92 3 01 3 28 3 58 3 93 30 3 35 3 39 3 49 3 59 3 71 3 86 3 96 40 4 11 4 16 4 24 4 29 4 33 4 37 4 40 50 4 76 4 87 5 10 5 25 5 37 5 45 5 48 55 5 07 5 43 5 70 5 90 6 06 6 13 60 5 62 6 04 6 38 6 65 6 77 65 6 23 6 7...

Page 12: ...7 3 09 3 18 3 25 3 30 3 31 40 3 37 3 52 3 67 3 79 3 90 3 99 4 05 50 4 01 4 18 4 35 4 50 4 64 4 75 4 84 60 5 03 5 21 5 38 5 53 5 67 5 79 ZBD45KQE Q 10 10 90 13 05 15 60 20 9 69 11 70 14 05 16 80 19 90 30 8 56 10 40 12 55 15 05 17 85 21 10 24 70 40 7 47 9 09 10 95 13 15 15 65 18 45 21 60 50 6 35 7 69 9 24 11 05 13 15 15 50 18 20 60 6 12 7 30 8 68 10 30 12 15 14 30 P 10 2 20 2 25 2 27 20 2 82 2 93 3 ...

Page 13: ...1 60 23 40 50 8 67 9 39 11 40 13 70 16 30 19 30 21 00 55 9 29 11 00 13 05 15 40 18 10 19 60 60 11 00 12 65 14 65 17 00 18 30 65 12 70 14 25 16 15 17 25 P 15 2 68 2 81 3 17 3 58 20 2 65 2 74 2 97 3 24 3 55 30 3 06 3 09 3 18 3 27 3 38 3 52 3 60 40 3 76 3 80 3 88 3 93 3 96 4 00 4 02 50 4 38 4 48 4 68 4 82 4 92 5 00 5 03 55 4 68 5 00 5 24 5 42 5 57 5 62 60 5 20 5 57 5 87 6 12 6 22 65 5 77 6 22 6 61 6 ...

Page 14: ...24 00 28 50 31 00 50 11 30 12 30 14 90 18 00 21 50 25 40 27 70 55 12 10 14 40 17 15 20 20 23 80 25 80 60 14 35 16 55 19 25 22 30 24 10 65 16 60 18 65 21 20 22 60 P 15 3 69 3 88 4 39 4 96 20 3 64 3 77 4 10 4 47 4 92 30 4 20 4 25 4 38 4 50 4 65 4 85 4 97 40 5 19 5 24 5 35 5 41 5 47 5 52 5 55 50 6 04 6 18 6 46 6 66 6 81 6 91 6 96 55 6 46 6 90 7 24 7 51 7 71 7 79 60 7 17 7 70 8 13 8 48 8 63 65 7 97 8 ...

Page 15: ... 59 3 72 3 83 3 92 3 98 3 99 40 4 06 4 25 4 42 4 57 4 71 4 81 4 88 50 4 83 5 04 5 24 5 43 5 59 5 73 5 84 60 6 07 6 28 6 49 6 67 6 84 6 98 ZBD45KQE Q 10 13 30 45 90 18 95 20 11 80 14 25 17 10 20 40 24 20 30 10 40 12 65 15 30 18 30 21 70 25 60 30 00 40 9 08 11 05 13 35 16 00 19 00 22 40 26 30 50 7 71 9 35 11 25 13 45 16 00 18 85 22 10 60 7 45 8 88 10 55 12 55 14 80 17 45 P 10 2 66 2 74 2 75 20 3 41 ...

Page 16: ... 0 29 0 TFD 10 8 14 0 14 0 17 0 60Hz TF5 24 0 29 0 29 0 TF7 13 0 15 0 17 5 20 0 TFD 11 0 14 0 14 0 18 0 RLA KQ TF5 17 1 20 7 20 7 TF7 9 3 10 7 12 5 14 3 TFD 7 9 10 0 10 0 12 9 KQE TF5 16 7 23 7 25 4 TF7 9 6 11 6 12 9 14 7 TFD 7 7 11 3 9 6 12 8 OilCharge L TF5 1 36 1 89 1 89 1 89 TF7 1 36 1 89 1 89 1 89 TFD 1 36 1 89 1 89 1 89 OilRecharge L TF5 1 24 1 77 1 77 1 77 TF7 1 24 1 77 1 77 1 77 TFD 1 24 1...

Page 17: ...14 Dimensional Drawings ZBD29KQ E BOM558 ...

Page 18: ...15 Dimensional Drawings ZBD38 45KQ E BOM558 ...

Page 19: ...16 ZBD48KQ E BOM558 Dimensional Drawings ...

Page 20: ...17 ZBD29KQ E BOM559 Dimensional Drawings ...

Page 21: ...18 ZBD38 48KQ E BOM559 Dimensional Drawings ...

Page 22: ...19 ZBD38 45KQ E BOM458 459 Dimensional Drawings ...

Page 23: ...20 ZBD48KQ E BOM458 459 Dimensional Drawings ...

Page 24: ...umber Voltage Frequency Included Ordering Information PCN Description Oil Management Control 065365 OMB JB1 ASC 2 24 50 60 STD 065366 OMB MO1 ASC 2 24 50 60 STD Adapters to attach OMB to Copeland Scroll compressor for new installation only 065668 OMB ACA ADAPTER 3 4 x 14 NPTF Copeland Glacier ZF ZS ZB 065667 OMB ACB ADPATER 1 1 8 x 12 UNF Copeland A C ZR 066077 OMB ACD ADAPTER 1 1 4 x 12 UNF Copel...

Page 25: ...A W 55824 060933 1 0 3 5 1 5 5 3 1 5 5 3 2 0 7 1 1 5 5 3 2 0 7 1 1 0 3 5 1 8 6 2 1 5 5 3 2 0 7 0 A F 58855 060878 A W 55855 060934 3 0 10 6 4 0 14 2 4 5 15 9 5 5 19 5 4 8 16 8 5 8 20 4 3 3 11 5 4 5 15 9 4 0 14 2 5 5 19 0 A F 58877 060879 A W 55877 060931 4 5 15 9 5 5 19 5 7 0 24 8 8 0 28 3 7 5 26 6 8 5 30 1 4 8 16 8 6 5 23 0 6 5 23 0 8 5 30 0 A F 58889 060759 A W 55889 060974 6 0 21 2 7 5 26 6 9 0...

Page 26: ... mm Flanged Units A F Description Style No Connection Size inch Dimensions in Replaceable Float PCN Oil Pre charge Amount 0 A B C A F 58824 3 0 1 2 ODF 4 0 10 5 5 5 N A 17 0 A F 58855 5 8 ODF 15 0 A F 58877 7 8 ODF 18 0 A F 58889 1 1 8 ODF 21 3 A F 589011 1 3 8 ODF 21 4 A F 589213 1 5 8 ODF 21 8 A F 579213 2 0 1 5 8 ODF 6 0 20 1 4 4 065847 20 0 A F 579417 2 1 8 ODF 20 3 4 6 ...

Page 27: ...s for easy replacement Large filter surface area to provide maximum filtration Contains desiccant for moisture removal Designed to operate at a very low pressure drop 10 micron filtration for optimum oil cleaning Dual access valves for pressure drop monitoring Specifications UL CUL file number SA3124 Maximum working pressure 680 psig AOFD Water Capacity Table Refrigerant Type Drops at 125 F R 22 4...

Page 28: ... 1 446 8 102 4 28 7 053025 STAS 14417T 547 6 447 8 115 8 34 0 053028 STAS 19211T 683 5 584 2 100 8 26 2 4 053030 STAS 19213T 684 3 588 5 102 4 28 7 053031 STAS 19217T 689 1 587 5 115 8 34 0 056213 STAS 1927 5T 673 1 152 4 93 7 19 8 16 0 Note 1 SV style include stainless steel bolts and access valve The STAS is a replaceable core Filter Drier for CFC HCFC and HFC refrigerants for use in large comme...

Page 29: ...30013T 1 5 8 ODF 3 0 647 7 494 5 106 4 28 7 589 0 152 4 192 0 565 2 17 7 037978 ADKS 30017T 2 1 8 ODF 650 0 482 6 96 0 42 9 032105 ADKS 40017T 2 1 8 ODF 4 0 815 1 647 7 96 0 42 2 761 2 733 6 20 9 037570 ADKS 40021T 2 5 8 ODF 841 5 678 7 122 2 37 3 Notes Does not include weld bead 1 H Dimension is the clearance required to change the internal hardware assembly T 1 4 FPT access connection ADKS Liqui...

Page 30: ...nce with ARI Standard 710 04 86 F liquid refrigerant temperature 5o F saturated vapor temperature 3 1 lbs min ton for R 134a 2 9 lbs min ton for R 22 and R 407C 4 0 lbs min ton for R 404A 507 and R 12 2 For 2 PSI ΔP Multipy values by 1 4 Replacement Parts Flange Cover Description PCN ADKS 300 ADKS 400 X12176 2 027467 ADKS 30017T 2 1 8ODF 121 Shell Strainer Assembly ADKS 300 X10574 5 039967 ADKS 40...

Page 31: ...9 21 8 22 3 14 3 36 1 26 8 19 0 11 3 061235 W 48 HH HCFC HFC Burnout Cleanup 19 4 14 7 16 8 11 3 14 5 8 3 20 9 14 5 12 5 6 5 061617 UK 48 CFC HCFC HFC Universal Replacement 1272 1168 1181 1072 1033 786 1319 1241 976 707 089338 H 100 HCFC High Acid and Water Removal 55 6 41 7 48 1 33 7 36 3 20 9 60 0 42 0 33 6 18 2 043582 W 100 HH HCFC HFC Burnout Cleanup 53 9 40 6 46 9 31 1 31 5 18 2 58 1 39 6 28 ...

Page 32: ...ibration at low ppm levels and higher temperatures Wide angle viewing high visibility window for ease of monitoring All brass corrosion resistant body for fewer leaks Solid copper connections Specifications Maximum working pressure 680 psig UL CUL file number SA 9566 HMI Series FEMALE FLARE X MALE FLARE TYPE FM A MALE FLARE X MALE FLARE TYPE MM A B D C F C TUBE STUB MALE XTUBE STUB FEMALE TYPE TTM...

Page 33: ...MI 1FM2 Female Flare x Male Flare 1 4 065397 HMI 1FM3 3 8 065398 HMI 1FM4 1 2 065622 HMI 1TT2MF Sweat x Sweat ODM x ODF 1 4 065814 HMI 1TT3MF 3 8 065979 HMI 1TT4MF 1 2 065980 HMI 1TT5MF 5 8 Moisture Content Color Code ppm H2 O Indication Liquid Temperature Dry Dark Blue Caution Purple Wet Salmon 75 F 100 F 125 F 75 F 100 F 125 F 75 F 100 F 125 F R 12 1 4 2 5 4 5 9 15 25 43 70 R 134A 20 35 60 35 55...

Page 34: ...ctions Automatic and manual reset versions Factory set to customer specification PS1 Series PS1 Single Pressure Controls Nomenclature PS1 A 5 K Product Name Housing Variant function Pressure Range Sensor Type PS1 Adjustable single Pressostat A Pressure control automatic B Pressure cut out external manual reset EN 12263 R Pressure control external manual reset W Pressure limiter automatic DIN EN 12...

Page 35: ...3 4 Automatic 6mm tube 80mm length PS1 A4A 99016 2 to 20 3 to 15 10 Automatic 1 4 SAE male flare PS1 X4A 99043 2 to 20 3 to 15 10 Automatic 1 4 SAE male flare PS1 A5A 99036 6 to 31 3 to 15 20 Automatic 1 4 SAE male flare PS1 A5K 99039 6 to 31 3 to 15 20 Automatic 1m cap tube with nut PS1 B5U 99020 6 to 31 3 to 15 20 External Manual Reset 6mm tube 80mm length PS1 R5A 99037 6 to 31 Fixed 20 External...

Page 36: ...UL CUL fi le number SA 5760 APD Pulsation Dampener Muffler Nomenclature APD 05 3 S B Pulsation Dampener Cubic Inches Fitting Size in 1 8 ODF Fittings With Baffles omit for standard Flow Capacity Fitting Size Tons 1 4 1 5 3 8 5 10 1 2 10 20 5 8 15 25 7 8 25 35 1 1 8 35 Dimensional Data Ordering Information Fitting Size Tons Dimensions in A B C D E F 061862 APD 1R 6 00 5 00 4 47 3 02 0 50 0 50 04965...

Page 37: ...of the scroll makes this a much less costly operation and causes much less disruption This is particularly true for the smaller models Matching several evaporating conditions If there are two or more temperatures to be controlled individual compressors can be matched to each evaporator while working on a single condenser circuit This will give power savings compared with an alternative system work...

Page 38: ...ller internal diameter than the glass and this could give rise to a false oil level reading When commissioning these systems it is important to allow sufficient time for equilibrium running conditions to be attained Because the oil carry over rate from the scroll compressors is low it may take some time for stable oil quantities to build up in the coolers Until this has happened the total oil requ...

Page 39: ...e methods but because of wide variations in system design and operating conditions these methods cannot be given general approval by Emerson Climate Technologies The user has to verify operation in each system type 4 2 Gas and oil equalization tube at sight glass position Emerson Climate Technologies has conducted tests to prove the satisfactory operation of up to three compressors in parallel usi...

Page 40: ...r 3 compressors the proper functioning of the system has to be checked to ensure that no nuisance tripping occurs The OMB sight glass remote from the sump does not always accurately follow the sump oil level The oil separator must be of the combined separator reservoir high pressure type or alternatively a separate oil reservoir may be used if the separator has its own float valve The separator fl...

Page 41: ...force will be taken by the tubing This may cause excessive stress and premature failure of tubing joints 6 2 Resonance The discharge pulse can in some configurations give rise to resonance of tubing It is advisable to avoid a natural frequency of between 45 and 55 Hz for the section of tubing between the compressor and the first clamp It is often not possible to determine this in advance but in th...

Page 42: ...r on the off cycle does not enter the compressor discharge port 7 3 Oil separator One of the features of a parallel compressor installation is the higher refrigeration capacity With an increasing capacity generally the entire pipe work is extended more complex and not easy to survey sometimes resulting in problems with the oil return It is therefore recommended to install oil separators regardless...

Page 43: ...r low and high pressure switches when these are activated the system is stopped By means of the HOT KEY the controller can be easy programmed at power on The controller can be connected to the X WEB controlling and monitoring system thanks to the serial TTL output using the standard ModBus RTU protocol Components Related to the XC645CX Digital Compressor Rack Controller XC645CX Name Description Pa...

Page 44: ...HP digital input 25 26 i2F configurable digital input 27 28 0 10Vdc or 4 20mA analogue output 23 24 oA6 12Vdc 40mA digital output 21 22 PP07 PP11 PP30 PP50 4 20mA pressure transducers XJ485CX TTL RS485 serial converter The XJ485CX is a TTL RS485 external converter Insert it into the TTL receptacle to convert the TTL output into a RS485 and signal for the monitoring system MODBUS_RTU compatible XWE...

Page 45: ...quencies To minimize the induced disturbances use shielded cables with the shield connected to earth Pressure probe 4 20 mA respect the polarity If using terminal ends be sure there are no bear parts which could cause short circuiting or introduce noise disturbance at high frequencies To minimize the induced disturbances use shielded cables with the shield connected to earth Temperature probe it i...

Page 46: ...roll valve coil MUST operate at main voltage 230Vac or 115Vac NOTE Main voltage side 6PINs connector the PIN 17 is the common line for all the relay outputs and for the TRIAC Temperature probes NTC 10K Suction 4 5 P1C NTC Condenser 4 7 P2C NTC Pb3 P3C NTC 4 3 3 5 7 4 6 8 Pb1 Pb3 Pb2 15 16 17 18 19 20 0 5A250V Triac DGS Valve Main voltage 230V or 120V OA2 5AMax DGS OA3 OA4 ...

Page 47: ...ers 10 Parameters programming and 16 will show in detail these operations How to set the kind of gas The controller has memorized the relation between temperature and pressure for some gases The pre set gas is R404 If another gas is used act as in the following 1 Enter the Programming mode by pressing the Set and DOWN key for 3s 2 Select the Pr2 parameter Then enter the password 3 2 1 0 3 Select t...

Page 48: ...eter will start blinking 5 Set the lower value of the probe range 6 Push the SET key to confirm the value The PA20 adjustment of read out corresponding to 20mA parameter will be displayed 7 Set the higher value of the range 8 Push the SET key to confirm the value Next parameter will be displayed Do the same things for the Probe 2 FA04 FA20 parameters User interface Displaying Upper Display Lower D...

Page 49: ...on Flashing Load 2 is waiting to start 1Hz or digital input alarm for Load 2 2Hz or Load 2 in maintenance status 2Hz ON Load 3 on Flashing Load 3 is waiting to start 1Hz or digital input alarm for Load 3 2Hz o Load 3 in maintenance status 2Hz ON Load 4 on Flashing Load 4 is waiting to start 1Hz or digital input alarm for Load 4 2Hz o Load 4 in maintenance status 2Hz ON Load 6 on Flashing Load 6 is...

Page 50: ... 9 20 9 2 1 1 6 13 8 19 6 14 1 17 1 20 1 2 2 2 5 12 9 18 8 13 3 16 3 19 2 2 3 3 3 12 0 17 9 12 5 15 5 18 4 2 4 4 2 11 2 17 1 11 7 14 7 17 6 2 5 5 0 10 4 16 3 10 9 13 9 16 9 2 6 5 8 9 6 15 5 10 2 13 2 16 1 2 7 6 6 8 8 14 8 9 4 12 4 15 4 2 8 7 4 8 0 14 0 8 7 11 7 14 6 2 9 8 2 7 3 13 3 8 0 11 0 13 9 3 8 9 6 6 12 6 7 3 10 3 13 2 3 2 10 4 5 1 11 2 6 0 9 0 11 9 3 4 11 8 3 7 9 8 4 7 7 6 10 5 3 6 13 2 2 4...

Page 51: ...3 0 35 9 38 5 36 2 33 9 16 60 5 44 3 37 1 39 6 37 3 35 0 16 5 61 7 45 5 38 3 40 7 38 5 36 2 17 62 9 46 7 39 5 41 8 39 6 37 3 17 5 64 1 47 9 40 6 42 8 40 7 38 5 18 65 2 49 0 41 7 43 9 41 8 39 6 18 5 66 4 50 2 42 8 44 9 42 8 40 6 19 67 5 51 3 43 9 45 9 43 8 41 7 19 5 68 6 52 4 45 0 46 9 44 8 42 7 20 69 6 53 4 46 0 47 8 45 8 43 7 20 5 70 7 54 5 47 0 48 8 46 8 44 7 21 71 7 55 5 48 0 49 7 47 7 45 7 21 ...

Page 52: ...th Floor Suite 16 01 Jl Jend Sudirman Kav 1 Jakarta 10220 Indonesia Tel 62 21 2513003 Fax 62 21 2510622 Japan Emerson Japan Ltd Shin yokohama Tosho Building No 3 9 5 Shin Yokohama Kohoku ku Yokohama 222 0033 Japan Tel 81 45 475 6371 Fax 81 45 475 3565 South Korea Emerson Electric Korea Ltd 3F POBA Gangnam Tower 119 Nonhyun Dong Gangnam Gu Seoul 135 010 Korea Tel 82 2 3483 1500 Fax 82 2 592 7883 Ma...

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