Emerson COPELAND F Series User Manual Download Page 2

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Table of Contents

Disclaimer and Safety Information

-4

Nomenclature

Features

Physical Layout of the Unit

Pre-Installation Guideline

Mechanical Data - 50Hz

Mechanical Data - 60Hz

Installation, System Processing and Commissioning

-1

User Operation

Maintenance

Wiring Diagrams

-1

Summary of Contents for COPELAND F Series

Page 1: ...F series scroll condensing units For medium and low temperature refrigeration applications UserManual ...

Page 2: ...on 3 4 Nomenclature 5 Features 6 Physical Layout of the Unit 7 Pre Installation Guideline 8 Mechanical Data 50Hz 9 Mechanical Data 60Hz 10 Installation System Processing and Commissioning 11 13 2 User Operation Maintenance Wiring Diagrams 14 16 19 15 ...

Page 3: ... policy of continuous improvement some of the details may not apply to the unit you are installing If in doubt please con sult your local sales office quoting unit model and serial number as shown on the nameplate In case of ambiguity the wiring diagram supplied with each unit takes precedence over the diagram in this manual Important The information contained in this manual is critical to the cor...

Page 4: ...ants and refrigeration oils must be used Never block the condenser fins ensure continual airflow through the condenser High pressure Injury to skin and eyes possible Be careful when opening up a pressurized component or system High pressure Personal injuries Use of safety relief valves according to EN 378 is mandatory Consider personal safety requirements and refer to test pressures prior to test ...

Page 5: ...rature R 404A F Series Scroll Condensing Unit was designed based on key features demanded by industry users Wide operating Envelope Low Applied Cost Factory Built Compact design Optimal layout of components for easy serviceability Energy efficient silent fans Condenser coils options available for both moderate and high ambient conditions Liquid receiver HP LP switch as standard feature Local avail...

Page 6: ...ntly reduces the sound vibration and pulsation This eliminates the need for use of vibration absorbers and suction or discharge mufflers in most of the applications Further ZB scroll compressors are engineered to produce smooth sound spectrum which improves the quality of sound Unloaded start The scroll sets separate at the instant of compressor shutdown This allows the scroll set internal pressur...

Page 7: ...s on top of each other without pallet in any case Keep the packaging dry at all times Unit Lifting If the unit is dropped it should immediately be checked for damage Caution The unit should be lifted from the base and where possible with all packing and protection in position 1 Service valves for customer connection 2 Liquid receiver 3 Scroll compressor 4 HP LP cutout 5 Junction box 1 1 2 3 4 5 7 ...

Page 8: ...actor needs to consider each individual case carefully Due care should be taken to avoid the discharge air from each unit adversely affecting other units in the vicinity There can be many variations of unit quantities and available space and this manual does not cover all such possible options In general terms air recirculation and local heat build up should be avoided at all times Caution The uni...

Page 9: ...9 TFM ZB29KQE TFD 559 135 1095 475 820 1130 630 FMR6A ZB 38 TFM ZB38KQE TFD 559 143 1095 475 820 1130 630 FMR7A ZB 38 TFM ZB38KQE TFD 559 143 1095 475 820 1130 630 FMR7A ZB 45 TFM ZB45KQE TFD 559 148 1095 475 820 1130 630 FMS9A ZB 45 TFM ZB45KQE TFD 559 158 1095 475 820 1130 706 FMR7A ZB 48 TFM ZB48KQE TFD 559 147 1095 475 820 1130 630 FMS9A ZB 48 TFM ZB48KQE TFD 559 157 1095 475 820 1130 706 FMS9...

Page 10: ...B58KQE TF7 551 244 1294 475 820 1329 832 FMV6A ZB 66 TF7 ZB66KQE TF7 551 246 1294 475 820 1329 832 FMV9A ZB 45 TF7 ZB45KQE TF7 559 208 1294 475 820 1329 832 FMV9A ZB 48 TF7 ZB48KQE TF7 559 209 1294 475 820 1329 832 Description Compressor model Gross weight kg b t D W H FLH7A ZF 06 CFV ZF06K4E PFV 551 82 700 370 679 5 735 531 FLH8A ZF 09 CFV ZF09K4E PFV 551 83 700 370 679 5 735 531 FLM8A ZF 11 CFV ...

Page 11: ...ssure test by vacuum and nitrogen Step by step 1 Use a 4 port gauge manifold with 3 8 hose and connections to the vacuum pump The vacuum gauge does not have to be connected for this part of the process 2 Connect the gauges to service ports provided on receiver valve and suction tube In order to remove any non condensable that may have entered the system during installation follow these steps Start...

Page 12: ...d and liquid service valve 4 The refrigerant cylinder should be weighed at this point to be able to record the final refrigerant charge Refer to the table below for the approximate holding capacity of receiver is at 32oC when it is 80 full 5 Now open the liquid service valve off the back seat In warm ambients with a good vacuum in the system and the refrigerant cylinder inverted it may not be nece...

Page 13: ...unning DO NOT VAPOR CHARGE SCROLL CONDENSING UNIT SYSTEM 6 The system needs to be operated down to its set point before you can be sure that the charge is correct It is at this point that the normal refrigeration operational checks can be carried out such as checking the liquid line sight glass for bubbles and the operating pressures 7 If the system is still short of the refrigerant bleed liquid r...

Page 14: ...MAF Nu Calgon 4314 66 EMKARATE RL32 3MAF Everest 22 CC Copeland Ultra 22 CC Mobil Arctic 22 CC Last three are approved for top off only 32 3MAF preferred Model Control type R 404A 507 R 134A R 22 R 407A R 407C R407F R 448A R 449A ZF K5E Low High 0 psig min 400 psig min 2 in Hg Min 335 psig Max ZB K5E Low High 17 psig min 450 psig max 4 psig min 263 psig max 37 psig min 381 psig max High and low pr...

Page 15: ...ted with clean water Before washing a light brush downward in the direction of the fins should be done to remove heavy deposits Electrical Connections Check tightness of electrical connections occasionally Routine Leak Test All joints should be checked for leaks during site visits All joints should be leak tested once a year Condenser Fan s and Motor s An annual inspection of these items is recomm...

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Page 19: ...ON CONTAINED HEREIN ARE THE EXCLUSIVE PROPERTY OF EMERSON CLIMATE TECHNOLOGIES INC AND SHALL BE RETURNED UPON DEMAND AND SHALL NOT BE REPRODUCED IN WHOLE OR IN PART TO ANYONE ELSE OR USED WITHOUT THE WRITTEN CONSENT OF EMERSON CLIMATE TECHNOLOGIES INC ...

Page 20: ...tion visitww Emerson com Contact us EmersonClimateMEA com EmersonMiddleEastAfrica Saudi Arabia P O Box 34332 3620 2nd Industrial City 67 St Dammam Saudi Arabia Toll Free 8008 443 426 Tel 966 3 8147560 Fax 966 3 8147570 United Arab Emirates Jebel Ali Free Zone P O Box 26382 Dubai United Arab Emirates Toll Free 8000 441 3428 Tel 971 4 8118100 Fax 971 4 8865465 South Africa 11 Quark Crescent Linbro B...

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