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Emerson Control Techniques Epsilon EP202, Installation Manual

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16

Safety Information

Product Overview

Installation

Diagnostics

Options and 
Accessories

Specification

Line Fusing and Wire Size

You must incorporate over current protection for the incoming AC power with the rating shown here.

UL approval for operation with the circuit breakers identified in the table below is pending. At present, fuses 
shown must be used for installation to meet UL. 

Use copper conductors only. Conductors must be rated 75°C or higher, preferably 90°C.

.

This inrush current specification assumes the drive has been powered off for at least 8 minutes at 40ºC (104ºF) 

ambient or 5 minutes at 25ºC (77ºF) ambient. If this amount of time has not elapsed since power off, the inrush 

current will be higher.

Drive Model

Recommended 

Minimum AC/PE 

Line Wire Gauge

Fuse

Miniature Circuit Breaker

Fuse Class & Action

Bussman

Ferraz-

Shawmut

Allen Bradley

Square D

EP202

16 AWG

ISO 1,5

RK1 Time-Delay

LPN-RK-6SP

A2D6R

1489-A1D060

6 A, 1 pole

60124

6 A. 1 pole

RK1 Quick-Acting

KTN-R-6

A2K6R

CC Time-Delay

LP-CC-6

ATDR6

1489-A2 D060

6 A, 2 pole

60158

6 A, 2 pole

CC Quick-Acting

KTK-R-6

ATMR6

EP204

16 AWG

ISO 1,5

RK1 Time-Delay

LPN-RK-10SP

A2D10R

1489-A1D100

10 A, 1 pole

60127

10 A, 1 pole

RK1 Quick-Acting

KTN-R-10

A2K10R

CC Time-Delay

LP-CC-10

ATDR10

1489-A2D100

10 A, 2 pole

60161

10 A, 2 pole

CC Quick-Acting

KTK-R-10

ATMR10

EP206

14 AWG

ISO 2,5

RK1 Time-Delay

LPN-RK-15SP

A2D15R

1489-A1D150

15 A, 1 pole

60129

15 A, 1 pole

RK1 Quick-Acting

KTN-R-15

A2K15R

CC Time-Delay

LP-CC-15

ATDR15

1489-A2D150

15 A, 2 pole

60263

15 A, 2 pole

CC Quick-Acting

KTK-R-15

ATMR15

The Protective Earth (PE) wire connection is mandatory for human safety and proper operation. This 
connection must not be fused or interrupted by any means. Failure to follow proper PE wiring can cause death 
or serious injury.

Drive Model

Input Voltage 

(Vac)

Frequency 

(Hz)

Input Current (Amps RMS) at 

Full Drive Output Current

Inrush Current 

(Amps)

EP202

240 / 1 Ø

47 - 63

5.0

40 (5 ms)

EP204

8.5

65 (5 ms)

EP206

12.0

100 (5 ms)

Summary of Contents for Control Techniques Epsilon EP202

Page 1: ...Installation Manual P N 400518 01 Revision A1 Date December 15 2006 Control Techniques Americas LLC 2006 Epsilon EP Drive ...

Page 2: ......

Page 3: ...s the right to change the design or operation of the equipment described herein and any associated motion products without notice Control Techniques also assumes no responsibility for any errors that may appear in this document Information in this document is subject to change without notice P N 400518 01 Revision A1 Date December 15 2006 Control Techniques Americas LLC 2006 Epsilon EP Drive Insta...

Page 4: ...e N Lok is a trademark of Amp Incorporated Corp DeviceNet is a trademark of Open DeviceNet Vendor Association Reference Materials The following related reference manuals may be useful with your particular system Epsilon EP I Indexing Drive and FM 2 Indexing Module Reference Manual 400518 02 Epsilon EP B Drive Reference Manual 400518 03 Epsilon EP P Drive and FM 3 4 Modules Reference Manual 400518 ...

Page 5: ...d to be mounted in an enclosure that prevents access except by qualified persons and that prevents the ingress of contamination This product is designed for use in an environment classified as pollution degree 2 in accordance with IEC664 1 This means that only dry non conducting contamination is acceptable Setup Commissioning and Maintenance It is essential that you give careful consideration to c...

Page 6: ...trical connections to the drive Products connected by plug and socket A special hazard may exist where the drive is incorporated into a product which is connected to the AC supply by a plug and socket When unplugged the pins of the plug may be connected to the drive input which is only separated from the charge stored in the bus capacitor by semiconductor devices To avoid any possibility of electr...

Page 7: ...th the National Electrical Code and any additional local codes Copper only conductors with 75 C minimum insulation rating at all power and motor terminals This product is suitable for use on a circuit capable of delivering not more than 10 000 RMS symmetrical amperes 240 volts maximum when protected by a Class RK1 or Class CC fuse rated not more than 15 A Logic power and I O power are to be suppli...

Page 8: ...based on maximum continuous output current capacity It will allow up to 200 percent of drive FLA to be delivered for the amount of time determined by the following chart When motor rated FLA is less than drive FLA the motor FLA parameter is to be entered into drive configuration Drive will then provide motor overload protection at correct value Drive Output Current vs Time graph 0 10 20 30 40 50 6...

Page 9: ... STI SNCI Sync Input Interface Board BRM 1 Motor Brake Relay and SM Heatsink DBR 1 Brake Resistor Conforms to the following product specification Electomagnetic Compatibility EMC EN 61800 3 1997 For second environment restricted distribution Electrical Thermal and Energy Safety Requirements EN 61800 5 1 2003 Supplementary information The products herewith comply with the requirements of the Low Vo...

Page 10: ...viii Safety Information Product Overview Installation Diagnostics Options and Accessories Specification ...

Page 11: ...s 3 Electromagnetic Compatibility EMC 3 Achieving Low Impedance Connections 3 Electrostatic Discharge ESD Protection 4 Environmental Considerations 4 Wiring Notes 4 Panel Layout 5 Cable to Enclosure Shielding 6 AC Line Filters 7 Step 2 Mechanical Installation 7 Step 3 High Power Connections 10 System Grounding 10 AC Power Requirements 11 Transformer Sizing 14 Line Fusing and Wire Size 16 AC Input ...

Page 12: ... Display 41 Status Codes 41 Fault Codes 42 Fault Descriptions 44 Diagnostic Analog Output Test Points 47 Drive Faults 47 Options and Accessories 49 Epsilon EP Drive Options 49 STI 24IO 50 STI SNCOA 51 STI SNCI 52 STI ENC 53 Specifications 55 Epsilon EP Specifications 55 Epsilon EP Drive Dimensions 58 Cable Diagrams 59 XV Motor Cables 60 NT and MG Motor Cables 66 Sync Cables 69 Communications Cable...

Page 13: ...o many applications in less than 5 minutes with PowerTools Pro software on a PC running Windows 98 NT 4 0 2000 ME and XP Complete diagnostics are provided for quick troubleshooting A status diagnostic display on the front of the drive informs the user of the operational or fault status The last 10 faults are stored in non volatile memory along with a time stamp for easy recall Figure 1 Epsilon EP ...

Page 14: ...ed at 240 Vac input voltage and can operate with an input voltage from 20 to 264 Vac The EP drives are available in three current ratings Drive Model Continuous Power Rating Continuous Current Peak Current Epsilon EP202 670 W 2 2 A RMS 4 4 A RMS Epsilon EP204 1140 W 4 0 A RMS 8 0 A RMS Epsilon EP206 1610 W 6 5 A RMS 13 0 A RMS ...

Page 15: ...as practical and routed away from the filter input wires In addition Choose an enclosure made of a conductive material such as steel aluminum or stainless steel Devices mounted to the enclosure mounting plate which depend on their mounting surfaces for grounding must have the paint removed from their mounting surfaces and the mating area on the mounting plate to ensure a good ground See Achieving ...

Page 16: ... drive or its wiring terminals Use of ground straps or other techniques to prevent static buildup is a necessary part of any maintenance activity Environmental Considerations The drive is rated to operate only in a pollution degree 2 environment meaning that normally only non conductive pollution occurs and there is no condensation but occasional condensation may occur when not operating If the in...

Page 17: ...ontact is made between the enclosure ground lug and the metal enclosure not simply through the mounting bolt and threads All inductive coils must be suppressed with appropriate devices such as diodes or resistor capacitor RC networks except as described in this manual If using a non shielded Ethernet cable install a clamp on ferrite Control Techniques part number 157016 07 Steward 28A0593 0A2 or e...

Page 18: ...16 MGFS CGS 047 0 8125 or 13 16 Flex Motor Cable 16 Ga CMDF CGS 047 0 8125 or 13 16 4X16SF CGS 047 0 8125 or 13 16 Flex Motor Cable 12 Ga CMMF CGS 069 1 125 or 1 1 8 4X12SF CGS 069 1 125 or 1 1 8 Flex Feedback Cable CFCF CGS 069 1 125 or 1 1 8 CFOF CGS 069 1 125 or 1 1 8 MGFF CGS 069 1 125 or 1 1 8 External Encoder ENCO CGS 047 0 8125 or 13 16 AC Power user supplied user supplied user supplied Cab...

Page 19: ... metal mounting panel such as a NEMA enclosure Additional space is necessary above and below the drive for wiring and cable connections To allow sufficient air flow for cooling leave at least 0 25 6 3 mm clear space on vented cover left side plus 0 50 12 7 mm on heatsink right side Leave additional space if cables are routed through this space Epsilon EP Schaffner Part Control Techniques Part Rati...

Page 20: ...re 4 below for the base and indexing drives Figure 4 Mechanical Drawing for Epsilon Base and Indexing Drives Drive Model B or I only Dimension A inches mm Minimum Panel Width inches mm EP202 2 11 53 59 2 90 74 EP204 2 11 53 59 2 90 74 EP206 2 82 71 63 3 60 91 2 11 53 59 1 20 30 48 0 45 23 4 4X Ø 219 5 56 5 22 132 59 5 94 150 88 8 099 205 72 200 5 08 7 70 195 58 A ...

Page 21: ...during installation partially pre install lower mounting screws then set drive in place with lower mounting screws in slots and then install at least one upper mounting screw For removal loosen lower screws remove upper screws and lift drive out Drive Model Dimension A inches mm Minimum Panel Width inches mm EP202 Pxx xxxx 2 69 68 3 3 45 88 EP204 Pxx xxxx 2 69 68 3 3 45 88 EP206 Pxx xxxx 3 40 86 4...

Page 22: ... Typical System Grounding Diagram PE Connection PE Connection Epsilon Drive Epsilon Drive Single Point Ground Bonded to Enclosure Motor Motor Convenience Outlet 3 Phase Line Power Control Transformer Output Neutral Hot Fuses Conduit or Metal Raceway Enclosure AC Power Supply Redundant PE Connection To Enclosure Door Door Bond Wire Conduit Raceway Bond Logic Power Supply 24 Vdc Epsilon EP reset 3 M...

Page 23: ...rs If the distribution transformer is configured as shown in the figures below the AC power supply can be connected directly to the drive terminals Figure 7 Earth Grounded WYE Distribution Transformer 120 208Y 3Ø Fixed Protective Earth PE connections are mandatory for human safety and proper operation These connections must not be fused or interrupted by any means Failure to follow proper PE wirin...

Page 24: ...int and the drives the transformer secondary must be grounded for safety reasons as shown in the figures below DISTRIBUTION PANEL SECONDARY EARTH GROUND Protective Earth L1 N L2 L3 PE 230 Vac No Fuse To Fusing and Drive Terminals NOTE For single phase drives using lines L1 L2 or L1 L3 only one fuse is required on the high leg L2 or L3 Lines L2 L3 may be used to balance the load requiring two fuses...

Page 25: ...Phase Delta WYE Isolation Transformer Figure 11 Three Phase Delta ungrounded Distribution to a Three Phase Delta Isolation Transformer DISTRIBUTION PANEL 3 Ø Isolation Transformer EARTH GROUND Protective Earth N L1 L2 L3 PE To Fusing and Drive Terminals DISTRIBUTION PANEL 3 Ø Isolation Transformer EARTH GROUND Protective Earth No Fuse L1 L2 L3 PE To Fusing and Drive Terminals ...

Page 26: ...ervative recommendation You can down size the values only if the maximum power usage is less than the transformer continuous power rating Other factors that may influence the required KVA rating are high transformer ambient temperatures 40 C or 104 F and drive operation near the maximum speeds Transformer output voltage drop may become a limiting factor at motor speeds and loads near maximum ratin...

Page 27: ...er for transformer sizing Drive Motor Combination Suggested KVA Rating EP202 NT 207 1 2 EP202 NT 212 1 2 EP204 NT 207 1 2 EP204 NT 212 1 7 EP206 NT 212 1 7 EP206 NT 320 3 0 EP206 NT 330 3 0 EP206 NT 345 3 0 EP202 XV 402 0 2 EP202 XV 403 0 3 EP202 XV 604 0 8 EP202 XV 606 0 8 EP204 XV 6011 1 3 EP204 XV 8017 2 0 EP204 XV 8022 2 2 EP204 XV 8023 2 1 EP206 XV 8014 2 0 EP206 XV 8022 2 2 EP206 XV 8023 2 1...

Page 28: ... RK1 Time Delay LPN RK 6SP A2D6R 1489 A1D060 6 A 1 pole 60124 6 A 1 pole RK1 Quick Acting KTN R 6 A2K6R CC Time Delay LP CC 6 ATDR6 1489 A2 D060 6 A 2 pole 60158 6 A 2 pole CC Quick Acting KTK R 6 ATMR6 EP204 16 AWG ISO 1 5 RK1 Time Delay LPN RK 10SP A2D10R 1489 A1D100 10 A 1 pole 60127 10 A 1 pole RK1 Quick Acting KTN R 10 A2K10R CC Time Delay LP CC 10 ATDR10 1489 A2D100 10 A 2 pole 60161 10 A 2 ...

Page 29: ...onnected to L1 and L2 terminals on J1 Polarity does not matter The rectifier blocks reverse current so regen energy will not come back to the supply DC supply greater than 24 Vdc may be applied to the B and B terminals of J8 but the supply must provide soft start or inrush current limiting and must be able to handle any anticipated regen energy Power must be Off for a minimum of 6 minutes for the ...

Page 30: ...nt a high bus fault or higher energy rating for a single event as well as higher average power rating The resistor in the kit is designed to eventually open in the event of a shorted control transistor when operating with an AC input greater than 200 Vac At this time the kit should be used only when the drive is operating at 200 Vac to 240 Vac A different external shunt resistor should be used if ...

Page 31: ... AWG or ISO 0 75 or ISO 1 5 Otherwise a ferrule must be used to crimp both connectors together NT and MG Motors NT and MG motors are equipped with up to three male MS Military Standard connectors one for stator connections one for encoder connections and one for the brake if so equipped Stator connections from the drive to the motor are made with the CMDS or CMMS cable have a female MS style conne...

Page 32: ...connect to drive and motor only Nothing should be connected between these devices 2 and 3 motor cable connector CMDS xxx cable Wire crimp ferrules are recommanded For ground lead use Pheonix Contact p n AI TWIN 2X1 5 8Bk 32 00 82 3 American Electrical DigiKey 1381015 288 1130 ND For motor leads use Pheonix Contact p n AI 1 5 8 RD 32 01 13 6 or ALTEC p n H1 5 14 2204 0 Pk 100 Tighten screws to 5 in...

Page 33: ...ng Diagram XVM 40M 60M 80M Motor Power Connection R S T Ground Connector Shell 4 2 3 1 Brown Black Blue Green Yellow Shield Important PE ground should connect to drive and motor only Nothing should be connected between these devices motor cable connector XTMDS xxx Wire crimp ferrules are recommanded For ground lead use Pheonix Contact p n AI TWIN 2X1 8RD 32 00 81 0 or American Electrical DigiKey 1...

Page 34: ... wiring and not to exceed 12 A Isolate line connected circuits from low voltage circuits For applications to meet the EU Low Voltage Directive an approved 24V supply must be used and the negative side must be grounded to PE PELV circuits must have protective separation for 300 V system voltage from mains connected circuits including separation between encoder circuits and motor power wiring If all...

Page 35: ...single ended source Figures 20 through 22 show a simplified circuit for the U U V V W and W inputs on the drive For single ended encoder outputs leave U V and W unconnected at the drive No PowerTools configuration is required U V and W have a 1K pull up to 5V Logic threshold is about 2 5 V with 0 1 V hysteresis Motor Overtemp Wiring The motor overtemp circuit is compatible with PTC thermistor sens...

Page 36: ...or Shell Twisted Pair 18 ga Wire Single Point Ground Epsilon Drive U W A A B B Z Z U V V W 5 Vdc GND Motor Overtemp 10 Ohm PE 2K U 5 V 2K U 1K 2K A 5 V 2K 220 Ohm A 10K 5 V 10K 1 0K Motor Feedback Cable Model XEFTS XXX Overall Shield Drain Wire XVM 130mm Motor Blue Orange Green Brown Black Yellow White Brown Brown White White Gray Gray White Red Orange Orange Red Red Blue Blue Red Red Green Green ...

Page 37: ...edback and the other has the motor power and brake connections The motor power brake cable model XCMDBS XXX has an MS style connector on the motor end and six wire leads on the drive end You must provide a DC power supply rated at 24 Vdc with a 2 A minimum current capacity for the brake If you use this voltage source to power other accessories such as I O or more than one brake size the power supp...

Page 38: ...current from the positive side of the I O supply when ON and the inputs are compatible with a sourcing output returning current to the grounded negative side of the I O supply EP204 I00 0000 9606XX XX A1 SN 0610E014 motor logic _ L1 L2 PE R S T digital i o J3 Output 3 Drive Enable I O Common I O Supply J3 Internal to Motor Red Black Connected to grounded mounting panel Single point PE ground 2 Amp...

Page 39: ...ng I O circuits are intended to be used within a zone of equipotential bonding where cables or wiring would typically be no more than 10 ft 3 m long These circuits have not been evaluated for EMC immunity which would be required for longer cables I O Connector J3 Functions The I O connector is a 26 pin male high density dsub connector on the front of the drive A low profile standard terminal inter...

Page 40: ... 24 22 21 19 20 Input Line 1 Input Line 11 Input Line 3 Output Line 1 Output Line 5 Output Line 3 Input Line 9 Input Line 4 Input Line 6 Enable Input Line 10 Input Line 2 Input Line 12 Output Line 4 Output Line 2 Input Line 8 Output Line 8 Input Line 13 I O V Input Line 15 I O Common Output Line 6 Output Line 7 Input Line 14 Function J3 Connector Pin 24V 0V 0 1 2 3 4 5 6 7 TB1 TB2 TB4 TB3 OUTPUTS ...

Page 41: ...al standard terminal interface board STI SNCOA may be used It provides convenient connections using screw terminal strips Figure 29 STI SNCOA Figure 30 Analog Sync Output Connector J5 Functions 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Motor Encoder Z Pulse Motor Encoder Z Direction Analog Input Analog Ground Analog Output 2 7 14 15 13 12 10 11 8 9 5 6 4 3 1 2 Motor Encoder A Analog Ground Motor Encoder...

Page 42: ... not been evaluated fro EMC immunity which would be required for longer cables Function Pin Numbers Electrical Characteristics Encoder Out 1 2 3 9 10 11 Differential line driver output RS 422 Diagnostic Output 7 15 10 Vdc 10 mA maximum analog diagnostic ref to pins 6 and 14 Diagnostic Output Common 6 14 0 0 V 10 ohms away from PE 0 ohms away Logic Common pin 8 Pulse In 4 Single ended pulse input D...

Page 43: ...Analog Input Connector J10 Functions The Sync Input power meets EMC emissions and immunity for cables longer than 3 meters 10 ft when using a shielded cable When a remote encoder is user cable length may be limited by encoder supply voltage drop and should not exceed 200 ft 60 m Function Pin Number Electrical Characteristics Encoder In 1 2 3 5 6 7 Differential line driver input RS 422 5 Vdc 4 5 Vd...

Page 44: ...G and NT motors have 2048 lines per revolution With PowerTools Pro software this resolution is adjustable in one line per revolution increments up to the density of the encoder in the motor _ Single Point Panel Ground Controller Logic Common Logic Common Internal 10 Ohm Analog In Analog In Analog Sync Output Connector J5 CW Rotation Command CW With positive direction CW External Controller Single ...

Page 45: ...istor R1 R2 and R3 must be mounted within 3 ft 1 m of the external controller A 120 ohm resistor is recommended for high frequency encoders over 250 kHz or cables longer than 25 feet If encoder signals are multi dropped termination resistors are required only at the last drop point Do not terminate at more than one point Note R1 R2 R3 External Controller Encoder Input Twisted Pair Single Point PE ...

Page 46: ...longer than 25 feet Note 10 Ohm Shield connected to connector shell Single Point Panel Ground Single Point PE Ground PE Drive 250 ns Minimum 500 ns Minimum 500 ns Minimum A Pulse B Direction Motion occurs on rising edge CW CCW RS 422 Type Differential Drives 1 2 3 5 A A B B R1 R2 Sync Input Connector J10 B Direction CW CCW A Pulse 500 ns Minimum 250 ns Minimum 500 ns Minimum Motion occurs on falli...

Page 47: ...typ logic common PE 10 Ohm Drive Pulse Direction Direction Direction Single Point Panel Ground Twisted Pair CW CCW Pulse 1 µs Minimum 1 µs Minimum 500 ns Minimum Motion occurs on falling edge Pulse Shield connected to connector shell 8 12 4 Analog Sync Output J5 Common isolated from other sources Sinking Outputs typ logic common PE 10 Ohm Drive Pulse Direction Direction Direction Single Point Pane...

Page 48: ...1 and the actual motor encoder density Common isolated from other sources Sinking Outputs typ logic common PE 10 Ohm Drive Analog Sync Output Connector J5 CCW Pulse CCW Pulse Single Point Panel Ground CW CCW CW Pulse 1 µs Minimum 500 ns Minimum 1 µs Minimum Motion occurs on falling edge CW Pulse Shield connected to connector shell 8 12 4 Pulse Direction R1 R2 R3 Sync Input Connector J10 A A B B Z ...

Page 49: ...ion details for the RJ45 serial communication connector The provision for connection of the internal 120 ohm terminating resistor at pin 1 and pin 8 would rarely if ever be needed unless data rates much higher than 19 2K are supported Since a terminator connection is only made at the end of a trunk it is most conveniently accomplished by crimping a short link from pin 1 to pin 8 in a new RJ45 conn...

Page 50: ...nector Figure 44 2 Epsilon Drives Daisy Chained Together When connecting the serial port of your PC to the serial port of the drive verify that your PC s ground is the same as the drive PE ground Failure to do so can result in damage to your PC and or your drive It is best to use an isolating cable such as the CT Comms cable 1 8 1 8 DDC RJ45 cable ...

Page 51: ... as PELV the ethernet circuit must be installed as a PELV circuit Refer to installation instructions with the hub switch or other devices connected for details The system meets EMC emissions and immunity requirements using unshielded ethernet cables when a clamp on ferrite is attached to the ethernet cable as it leaves the enclosure DeviceNet Port The DeviceNet port at J9 has only functional isola...

Page 52: ...40 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification ...

Page 53: ...int is On Display Indication Status Description Brake Engaged Output Off Motor brake is mechanically engaged This character will only appear if the Brake output function is assigned to an output line See Brake Operation section for detailed description of Brake Output function Disabled Power Stage is disabled Ready The system is functioning normally and is ready to execute a motion command Program...

Page 54: ...xample if there is a Low DC Bus fault where the power stage is disabled the drive will continue to track the motor s position provided the logic power is not interrupted Summation Summation mode operation RMS Foldback Motor torque is limited to 80 percent Stall Foldback Drive output current is limited to 80 percent of the drive s stall current Ready to Run Drive enabled no Stop input Homing Home c...

Page 55: ...lt Action to Reset Bridge Disabled Flash Invalid Reprogram the Flash Yes Drive Power Up Test Cycle Logic Power Yes NVM Invalid Reset Button or Input Line Yes Invalid Configuration Reset Button or Input Line Yes Drive Overtemp Allow Drive to cool down Cycle Logic Power Yes Power Module Reset Button or Input Line Yes High DC Bus Reset Button or Input Line Yes Low DC Bus Reset Button or Input Line Ye...

Page 56: ...ade cable disconnected during an upgrade process Power Up Test This fault indicates that the power up self test has failed This fault cannot be reset with the reset command or reset button Motor Overtemp Allow Motor to cool down Reset Button or Input Line Yes RMS Shunt Power Reset Button or Input Line Yes Overspeed Reset Button or Input Line Yes Following Error Pulse mode only Reset Button or Inpu...

Page 57: ...e of this fault would be an open external shunt a high AC line condition or an application that requires an external shunt e g a large load with rapid deceleration but none is installed Low DC Bus This fault will occur whenever the voltage on the DC bus drops below the Low DC Bus threshold The most likely cause of this fault is a reduction or loss of AC power A 50 ms debounce time is used with thi...

Page 58: ...nt This fault is generated when filtered average shunt power dissipation is greater than the design rating of the shunt resistor Following Error This fault is generated when the following error exceeds the following error limit default following error limit for an EP I and EP B is 0 2 revs With PowerTools Pro you can change the Following Error Limit value or disable it in the Position view In an E...

Page 59: ...d a valid configuration to the drive All On This is a normal condition during power up of the drive It will last for less than 1 second If this display persists call Control Techniques Americas LLC for service advice Normally All On for less than one second during power up All segments dimly lit when power is Off may occur when an external signal is applied to the encoder inputs motor or master or...

Page 60: ...et faults that can be reset with the Reset Faults button simply click the Reset Faults button in the Drive Faults Detected dialog box or push the Reset button on the front of the drive where the fault occurred Viewing Active Drive Faults To view all active drive faults select the View Faults command from the Device menu or by clicking on the View Faults button on the toolbar The dialog box display...

Page 61: ...TH PATCH xxx Drive Sync Out to Drive Sync In Cable SNCDD 915 xxx Drive Sync Out Cable SNCFLOA xxx Drive Sync Out to FM 3 4 Module In Cable SNCMD 815 xxx Drive Sync In to Drive Sync Out Cable SNCDD 915 xxx Drive Sync In Cable SNCFLI xxx Drive Sync In from FM 3 4 Module Out Cable SNCMD 89 xxx Motor Power Cable PSBAA xxx PBBAA xxx EZ Motors Motor Power Cable CMDS xxx or CMMS xxx Motor Brake Cable CBM...

Page 62: ...r on the STI 24IO The STI 24IO wire range is 18 to 24 AWG stranded insulated wire Wiring should be done with consideration for future troubleshooting and repair All wiring should be either color coded and or tagged with industrial wire tabs Low voltage wiring should be routed away from high voltage wiring Figure 47 Dimensions of the STI 24IO Board Do not allow ESD directly to terminals Always disc...

Page 63: ...5 connector on the bottom of the drive The numbers printed on the connector label correlate to the screw terminal numbers Shield connection points are connected from the shell of the D connector to the faston lug connector Figure 48 STI SNCOA Drive Analog Sync Output Breakout Board Do not allow ESD directly to terminals Always discharge static electricity to enclosure not the drive when performing...

Page 64: ... into the J10 connector on the bottom of the drive The numbers printed on the connector label correlate to the screw terminal numbers Shield connection points are connected from the shell of the D connector to the faston lug connector Figure 49 STI SNCI Drive Sync In Breakout Board Do not allow ESD directly to terminals Always discharge static electricity to enclosure not the drive when performing...

Page 65: ...ENC plugs directly in J6 on the bottom of the drive The numbers printed on the connector label correlate to the screw terminal numbers Shield connection points are connected from the shell of the D connector to the faston lug connector Figure 50 STI ENC Drive Encoder Feedback Board Do not allow ESD directly to terminals Always discharge static electricity to enclosure not the drive when performing...

Page 66: ...54 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification ...

Page 67: ... RMS for 5 ms EP204 8 5 A RMS at 40 C 7 6 A RMS at 50 C 65 A RMS for 5 ms EP206 12 0 A RMS at 40 C 9 6 A RMS at 50 C 100 A RMS for 5 ms Logic Power Supply Input 24 Vdc 10 EP P 0 50 A without master encoder 0 57 A with master encoder Other models 0 31 A without motor encoder 0 38 with master motor encoder Switching Frequency 10 kHz Power Supply Output 5 Vdc 250 mA maximum for master encoder Efficie...

Page 68: ...tible with PTC thermistor with 1 kOhm resistance at trip point Pulse Mode Interface Software selectable differential RS422 or single ended TTL Schmitt Trigger Maximum input frequency Differential 1 MHz per channel 4 million counts second in quadrature 0 5 µs minimum pulse width Single ended 500 kHz per channel 2 million counts second in quadrature 1 µs minimum pulse width Ratio Capabilities 20 to ...

Page 69: ...l Convection Environmental Pollution degree 2 environment Maximum surrounding air temperature 40 C full rating 50 C with derating Minimum operating temperature 0 C Storage Temperature 25 C to 75 C Rated Altitude 3250 ft 1000 m Higher Altitude Derate output current 1 100m above 1000m Humidity 10 to 95 non condensing Vibration 2g 10 Hz to 2000 Hz Standards and Agency Approvals UL listed Canadian UL ...

Page 70: ...mension A shown in inches mm Dimension B shown in inches mm EP202 B I IDN 2 11 53 59 0 45 11 4 EP204 B I IDN 2 11 53 59 0 45 11 4 EP206 B I IDN 2 82 71 63 0 45 11 4 EP202 P 2 69 68 3 1 03 26 16 EP204 P 2 69 68 3 1 03 26 16 EP206 P 3 40 86 9 1 03 26 16 1 20 30 48 0 45 23 4 4X Ø 219 5 56 5 22 132 59 5 94 150 88 8 099 205 72 200 5 08 7 70 195 58 2 5 63 50 3 50 88 0 Cable Clearence A 0 75 19 05 EIO26 ...

Page 71: ... 22 21 BRN WHT LIGHT GRN WHT PUR GRY GRN BRN PUR WHT GRY WHT BLU WHT BLK RED BLU PNK RED WHT GRN WHT PNK WHT YEL GRY YEL ORG LT GRN WHT ORG WHT LT BLU WHT LT BLU DRAIN WIRE WHT BLK BLK WHT OUTPUT LINE 2 INPUT LINE12 INPUT LINE 11 OUTPUT LINE 5 OUTPUT LINE 7 OUTPUT LINE 6 INPUT LINE 10 INPUT LINE 9 INPUT LINE 8 OUTPUT LINE 4 OUTPUT LINE 3 I O COM I O V OUTPUT LINE 1 INPUT LINE 7 INPUT LINE 6 INPUT ...

Page 72: ...ation Product Overview Installation Diagnostics Options and Accessories Specification XV Motor Cables XTMDS XXX Cable PIN 1 GRN YEL BRN BLK BLU 2 3 4 1 BRAID SHIELD FORM WIRE R S T PE GND 1 3 2 4 REAR VIEW OF CONNECTOR ...

Page 73: ...nformation Product Overview Installation Diagnostics Options and Accessories Specification XCMDS XXX GRN YEL BRN BLK BLU B C D A BRAID SHIELD FORM WIRE BLU 20 AWG BLU WHT 20 AWG Drain Wire U V W PE GND SOLDER SIDE C D B A Socket ...

Page 74: ...t Overview Installation Diagnostics Options and Accessories Specification XCMDBS XXX U V W PE GND BRK BRK SOLDER SIDE D E G F C B A GRN YEL BRN BLK BLU B C D A BRAID SHIELD FORM WIRE E F BLU 20 AWG BLU WHT 20 AWG Drain Wire Socket ...

Page 75: ...Specifications 63 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XTBMS XXX RED BLK DRAIN WIRE 1 2 0V 24V PIN 1 1 2 REAR VIEW OF CONNECTOR ...

Page 76: ...EAR VIEW OF CONNECTOR 1 2 3 4 5 11 12 13 14 15 6 7 10 9 8 SHIELD Overall Shield Drain Wire 9 10 7 8 6 14 SOLDER SIDE 15 Pin 12 13 11 5 4 3 1 2 6 15 11 13 14 12 10 9 8 7 5 4 2 3 1 Z MOTOR TEMP 5 VDC W COMMON W U V V U B Z A B A Pin 1 P P P P P P P BLU ORN GRN BRN BLK YEL WHT BRN BRN WHT WHT GRY GRY WHT RED ORG ORG RED RED BLU 18 ga BLU RED 18 ga Inner Drain Wire Inner Drain Wire Inner Drain Wire In...

Page 77: ...N W U V V U B Z A B A Pin 1 P P P P P P P P RED GRN GRN RED Overall Shield Drain Wire BLU ORN GRN BRN BLK YEL WHT BRN BRN WHT WHT GRY GRY WHT RED ORG ORG RED RED BLU 18 ga BLU RED 18 ga Inner Drain Wire Inner Drain Wire Inner Drain Wire Inner Drain Wire M P R F J L H S G N T D E C A B K SOLDER SIDE Socket U 5 VDC 0V W V W V U Z Z B B A A SHIELD M G H R K P E B A C N L D F J 14 15 13 12 11 10 9 8 7...

Page 78: ...Diagnostics Options and Accessories Specification NT and MG Motor Cables CMDS XXX Cable CMMS XXX Cable 3 3 4 MAX 1 1 2 MAX F C SOLDER SIDE E D BLK BLU A G H B SHELL C B GRN YEL BRN A D 1 1 2 MAX C BLU SOLDER SIDE D E G F C B A SHELL GRN YEL BRN BLK A B D ...

Page 79: ...Specifications 67 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification CBMS XXX Cable SOLDER SIDE RED BLK DRAIN WIRE A B C GND C A B Socket ...

Page 80: ...U MOTOR OVERTEMP NOT USED 5 VDC GND W V W V U Z Z B B A A Socket SOLDER SIDE Pin 9 10 7 8 6 14 15 12 13 11 5 4 3 1 2 6 15 11 13 14 12 10 9 8 7 5 4 2 3 1 Z MOTOR TEMP 5 VDC W COMMON W U V V U B Z A B A BLU ORN GRN BRN BLK YEL WHT BRN BRN WHT WHT GRY GRY WHT RED ORG ORG RED RED BLU BLU RED RED GRN Outer Drain Wire GRN RED Inner Drain Wire Inner Drain Wire Inner Drain Wire Inner Drain Wire To Epsilon...

Page 81: ...4 9 2 1 13 6 14 7 15 8 A Z A GND Z B B Pin 1 Pin 1 5V Pin SOLDER SIDE 10 12 11 5 3 4 9 2 1 13 6 14 7 15 8 Blunt end Pin 1 4 13 8 5 14 15 6 12 7 3 11 10 2 1 9 ENCODER OUT A ENCODER OUT Z ENCODER OUT A PULSE IN A SINGLE ENDED ENCODER OUT Z ENCODER OUT B ENCODER OUT B ANALOG OUT 0V ANALOG OUT 0V ANALOG COMMAND IN ANALOG COMMAND IN ANALOG OUT CHANNEL 1 ANALOG OUT CHANNEL 2 GND PULSE IN B SINGLE ENDED ...

Page 82: ... P P P YEL BLK BRN PUR BLU DRAIN WIRE 8 7 6 5 3 2 1 ORG GRN Z 5 VDC GND Z B B A A 8 3 11 10 2 1 9 Pin SOLDER SIDE 10 12 11 5 3 4 9 2 1 13 6 14 7 15 8 Pin 1 3 5 4 1 2 Pin CONNECTOR END VIEW 7 8 6 YEL GRN P ORG RED BRN BLK BLU PUR P P P Drain Wire 7 4 8 1 2 3 5 6 Pin 7 SOLDER SIDE 9 8 5 3 4 6 2 1 A Z A GND 5V Z B B 9 N C Pin 1 Blunt end ...

Page 83: ...ics Options and Accessories Specification SNCMD 89 XXX Pin 1 2 5 4 3 P P P P YEL GRN ORG RED BRN BLK BLU PUR Drain Wire Pin SOLDER SIDE 7 9 8 5 3 4 6 2 1 7 4 8 1 2 3 5 6 9 A Z A GND 5V Z B B N C 6 8 4 7 2 5 3 1 Pin removed CONNECTOR END VIEW 6 8 7 Completely remove pin 4 Pin 1 ...

Page 84: ...16 16 20 20 8 7 22 22 9 21 21 23 23 11 11 13 13 12 12 25 25 24 24 10 10 8 4 5 1 3 7 2 6 BLU WHT BRN GRN WHT ORG BRN ORG WHT BLU Drain Wire WHT GRN P P P P Pin SOLDER SIDE 470 Ω 470 Ω 220 Ω 10 22 7 5 4 15 16 18 25 470 Ω 220 Ω 470 Ω PIN 1 TXRX SIGNAL GND TXRX SIGNAL GND TXRX TXRX Pin 1 1 8 8 1 8 1 4 7 2 6 3 5 8 1 4 7 2 6 3 5 P P P P GREEN LIGHT BROWN ORANGE BLUE BROWN LIGHT BLUE LIGHT GREEN WHITE ...

Page 85: ...eclaration of Conformity vii Diagnostic Analog Output Test Points 47 Diagnostic Display 41 Diagnostics and Troubleshooting 41 Drive Enable Wiring 26 Drive Faults 47 Drive overload protection vi E EIO26 XXX Cable 59 Electromagnetic Compatibility 3 Encoder Output Signal Wiring 32 Environmental Considerations 4 Epsilon EP Drive Options 49 Epsilon EP Specifications 55 F Fault Codes 42 Fault Descriptio...

Page 86: ...booting the Drive 48 Resetting Faults 48 S Safety Information iii Safety of Machinery iii Safety Precautions iii Setup Commissioning and Maintenance iii Shunt Control 18 Shunt Resistor Kit Installation 18 Specifications 55 T Transformer Sizing 14 U Underwriters Laboratories Recognition v V Viewing Active Drive Faults 48 W Wire Size 16 Wiring Notes 4 ...

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Page 88: ...ion about Control Techniques Motion Made Easy products and services call 800 893 2321 or contact our website at www emersonct com Control Techniques Americas LLC Division of EMERSON Co 12005 Technology Drive Eden Prairie Minnesota 55344 3620 U S A Customer Service Phone 952 995 8000 or 800 893 2321 Fax 952 995 8129 Technical Support Phone 952 995 8033 or 800 893 2321 Fax 952 995 8020 Printed in U ...

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