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Thermostat Second Stage Cooling Wiring

This Comfort Alert module requires a two stage thermostat to operate properly. The 

Y2 thermostat wire coming into the outdoor unit should be connected to the Y2 input 

on Comfort Alert.  

While the compressor is running, Comfort Alert will provide power to the second stage 

cooling solenoid inside the compressor after Y2 has been energized for 5 seconds. 

Whenever the compressor is not running, Comfort Alert will not power the solenoid, 

regardless of the state of Y2. If Alert codes 1 or 9 appear while the compressor is 

running, Comfort Alert will turn off the solenoid to prevent solenoid damage from 

overheating conditions.

L Terminal Wiring

The L connection is used to communicate Alert codes to compatible White-Rodgers 

thermostats. The L terminal of the thermostat should be connected directly to the Comfort 

Alert L terminal.

On select White-Rodgers thermostats, an icon on the thermostat display will fl ash at 

the same rate as the Comfort Alert yellow Alert LED. An advanced option on these 

thermostats is to lock out the compressor when certain Alert codes are detected indicating 

impending compressor damage. Refer to White-Rodgers thermostat manuals for more 

information.

DC SOL Connection 

The  two  pin  DC  SOL  connector  provides  a  connection  to  the  Copeland  UltraTech 

second stage compressor solenoid. This solenoid is internal to the compressor. This 

24VDC solenoid will not operate properly if 24VAC is applied to the compressor solenoid 

terminals.    

To reduce the VA load of the solenoid on the system, Comfort Alert uses a phase control 

method to reduce the DC voltage to the solenoid to the minimum level required to keep 

the solenoid pulled in. As the 24VAC supply voltage varies, Comfort Alert intelligently 

changes the solenoid DC voltage supply to minimize power consumption. A voltmeter 

attached  to  the  DC  SOL  output  will  measure  4-18VDC,  when  solenoid  should  be 

energized, depending on the level of the 24VAC supply. 

Summary of Contents for Comfort Alert 543-0033-00

Page 1: ...1 User s Manual 543 0033 00 943 0033 00 ...

Page 2: ... system condition through a unique flash code The ALERT LED will flash a number of times consecutively pause and then repeat the process The number of consecutive flashes defined as the Flash Code correlates to a particular abnormal condition Detailed descriptions of specific ALERT Flash Codes are shown in two tables on pages 8 and 9 of this manual TRIP LED Red indicates there is a demand signal from ...

Page 3: ...ompressor contactor wire routing for compressor run common and start wires will be easier in this position Mount the Comfort Alert module so all LEDs are visible from a comfortable viewing position The module will operate in any mounting orientation For ease of reading labels the module should be oriented so that the green POWER LED is at the top WARNING Hazardous voltage inside air conditioning s...

Page 4: ...spare wires in the thermostat cable to bring power to the module Connect the other end of the spare wire to R at the indoor unit or thermostat Refer to wiring schematic in Figure 4 and 5 Thermostat Demand Wiring The ComfortAlert module requires a thermostat demand signal to operate properly The thermostat demand signal input labeled Y on the module should always be connected to the compressor cont...

Page 5: ...033 00 Y2 C R L Y1 Indoor Unit Terminal Block Two Stage Indoor Thermostat Ultra Tech Solenoid 529 0369 00 HPCO HTCO CC LPCO Y2 Y L R C DC SOL Y2 C R L Y1 Comfort Alert Diagnostics Module 543 0033 00 Y2 C R L Y1 Indoor Unit Terminal Block Defrost Board Schematic Abbrevation Descriptions HTCO High Temperature Cut Out Switch CC Compressor Contactor HPCO High Pressure Cut Out Switch LPCO Low Pressure ...

Page 6: ...hite Rodgers thermostats an icon on the thermostat display will flash at the same rate as the Comfort Alert yellow Alert LED An advanced option on these thermostats is to lock out the compressor when certainAlert codes are detected indicating impending compressor damage Refer to White Rodgers thermostat manuals for more information DC SOL Connection The two pin DC SOL connector provides a connectio...

Page 7: ...t LED will begin flashing a Code 8 indicating a Welded Contactor Disconnect power from the compressor and 24VAC from Comfort Alert While Comfort Alert is off reattach the wire to the Y terminal Reapply power to compressor and 24VAC to Comfort Alert the yellow Alert LED will flash the previous code 8 for 1 minute and then turn off If the yellow LED does not function as described refer to Table 1 to v...

Page 8: ...ck for excessively low thermostat setting Check evaporator airflow coil blockages or return air filter Check ductwork or registers for blockage 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV fixed orifice is stuck closed or defective 5 Condenser coil is dirty 6 Liquid line restriction filter drier blocked if present in system 7 Compressor Second Stage Coolin...

Page 9: ... wiring or connections 6 Unusually long compressor protector reset time due to extreme ambient temperature 7 Compressor windings are damaged Check compressor motor winding resistance Yellow ALERT Flash Code 6 Open Start Circuit Current only in run circuit 1 Run capacitor has failed 2 Open circuit in compressor start wiring or connections Check wiring and connectors between supply and the compresso...

Page 10: ... OK coil Verify voltage at contactor coil falls below 0 5VAC when off Verify 24VAC is present across Y and C when thermostat demand signal is present If not R and C are reverse wired TRIP LED and ALERT LED Verify R and C terminals are supplied with 19 28VAC flashing together ALERT Flash Code 3 Verify Y terminal is connected to 24VAC at contactor coil Compressor Short Cycling Verify voltage at conta...

Page 11: ...of the product use on improper voltage or current use contrary to the operating instructions disassembly repair or alteration by anyone other than Copeland Corporation Further the warranty does not cover acts of God such as fire flood hurricanes and tornadoes COPELAND CORPORATION MAKES NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE WITH RESPECT TO THE COMFORT ALERT MODULE...

Page 12: ...ents Pending Form No 2004ECT 208 R2 Revised 3 05 Emerson Climate Technologies is a service mark and a trademark of Emerson Electric Co Comfort Alert is a trademark of Copeland Corporation Printed in the U S A 2005 2004 Copeland Corporation ...

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