Emerson Branson CPX1800 Instruction Manual Download

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100-214-294 REV. 05

4.4.3

Chemicals Harmful to Your Tank

The following chemicals will harm your ultrasonic tank and the action of ultrasonics and

higher operating temperatures will increase their chemical activity. Do not use these or

similar chemicals directly or in dilution in your ultrasonic tank or you will void your

warranty.

Table 4.10 Chemicals Harmful to Your Tank

Harmful Chemicals

Acetophenone

Chloracetic Acid

Hydrocyanic Acid

Aluminum Chloride

Chloric Acid

Hydrofluoric Acid

Aluminum Flouride

Chlorine, Anhydrous

Hydroflousilicic Acid

Aluminum Sulphate

Chromic Acid

Iodoform

Ammonium Bifluoride

Copper Chloride

Mercuric Chloride

Ammonium Chloride

Copper Fluoborate

Muriatic Acid

Ammonium Hydroxide

Ethyl Chloride

Phosphoric (crude)

Amyl Chloride

Ferric Chloride

Sodium Hypochlorite

Antimony Trichloride

Ferrous Chloride

Potassium Chloride

Aqua Regia

Ferris Sulfate

Stannic Chloride

Bromine

Fluoboric Acid

Stannous Chloride

Calcium Bisulfate

Fluorine

Sulfur Chloride

Calcium Bisulfite

Hydrobromic Acid

Sulfuric Acid

Calcium Hypochloride

Hydrochloric Acid

Zinc Chloride

Summary of Contents for Branson CPX1800

Page 1: ...Bransonic Ultrasonic Bath 100 214 294 REV 05 I nst ru ction Manual Branson Ultrasonics Corporation 41 Eagle Road Danbury CT 06813 1961 USA 203 796 0400 http www bransonultrasonics com ...

Page 2: ... for specific units note the Revision information found on the cover of this document and refer to the printing date which appears at the bottom of this page Copyright and Trademark Notice Copyright 2017 Branson Ultrasonics Corporation All rights reserved Contents of this publication may not be reproduced in any form without the written permission of Branson Ultrasonics Corporation Mylar is a regi...

Page 3: ...nd should be kept with the equipment Thank you for choosing Branson Introduction This manual is arranged into several structured chapters which will help you find the information you may need to know to safely handle install set up program operate and or maintain this product Please refer to the Table of Contents and or the Index of this manual to find the information you may be looking for In the...

Page 4: ...iv 100 214 294 REV 05 ...

Page 5: ...del Name Definition 14 4 2 Equipment Specifications 15 4 3 Temperature 21 4 4 Cleaning Solutions 22 4 5 Solution Effect on Metals 24 Chapter 5 Installation and Setup 5 1 Installing Your Unit 28 Chapter 6 Operation 6 1 Operating Your Ultrasonic Bath 30 6 2 M Series 31 6 3 MH Series 34 6 4 CPX Series 37 6 5 CPXH Series 43 6 6 Cleaning Methods 59 Chapter 7 Maintenance 7 1 Optimizing Your Ultrasonic B...

Page 6: ...vi 100 214 294 REV 05 ...

Page 7: ...er 5 Installation and Setup Chapter 6 Operation Figure 6 1 M Series Controls 32 Figure 6 2 MH Series Controls 35 Figure 6 3 CPX Series Controls 38 Figure 6 4 CPXH Series Controls 44 Figure 6 5 Draining of Units 1800 and 2800 55 Figure 6 6 Direct Cleaning Method 59 Figure 6 7 Indirect Cleaning Method 60 Figure 6 8 Non Cleaning Application 61 Chapter 7 Maintenance ...

Page 8: ...viii 100 214 294 REV 05 ...

Page 9: ...u Begin 31 Table 6 2 M Series Explanation of Controls 32 Table 6 3 For initial cleaning solution degassing 32 Table 6 4 Treating Samples 33 Table 6 5 Before you Begin 34 Table 6 6 MH Series Explanation of Controls 35 Table 6 7 For initial cleaning solution degassing 35 Table 6 8 Treating Samples 36 Table 6 9 Before you begin 37 Table 6 10 CPX Series explanation of controls 38 Table 6 11 CPX Series...

Page 10: ...s 64 Table 7 2 Troubleshooting 65 Table 7 3 Authorized Service Centers North America 68 Table 7 4 Technical Support North America 68 Table 7 5 Authorized Service Center Technical Support Europe 69 Table 7 6 Authorized Service Center Technical Support Asia 69 ...

Page 11: ...100 214 294 REV 05 1 Chapter 1 Safety and Support 1 1 Safety Requirements and Warnings 2 1 2 Safety Precautions 3 1 3 Limited Warranty 5 ...

Page 12: ...chapter contains an explanation of the different Safety Notice symbols and icons found both in this manual and on the product itself and provides additional safety information for ultrasonic welding This chapter also describes how to contact Branson for assistance ...

Page 13: ...o not allow fluid temperature to exceed 70 C 158 F Do not place your fingers or hands into the tank while the unit is operating Doing so may cause discomfort and possible skin irritation Avoid contact with solutions and provide adequate ventilation Do not use solutions containing chlorine bleach 1 2 3 To prevent damage to the unit Do change your solution regularly Do not cover vents on the cover D...

Page 14: ...ltages in the power line MOVs disperse the over voltage to the ground line and thus away from the equipment Per their mode of operation these MOVs will cause the insulation resistance test to fail when it is carried out at 500 V DC As such Branson recommends performing the test at a reduced voltage 250 V DC as allowed by the Code of Practice for In service Inspection and Testing of Electrical Equi...

Page 15: ...by Branson to be defective Failure by the Customer to give such written notice within the applicable time period shall be deemed an absolute and unconditional waiver of the Customer s claim for such defects The Customer must return the product to one of the Branson service centers whose addresses are provided on 7 4 Service Centers of this manual The Customer will be responsible for freight sendin...

Page 16: ...e a clean water bath to rinse away chemicals adhering to items Lubricating items When necessary re lubricate items immediately after cleaning Drying items Air drying at room temperature works for some items Place parts requiring faster drying time under hot air blowers or in ovens Please call your local distributor if you have application questions CAUTION General Warning Never clean novelty or in...

Page 17: ...100 214 294 REV 05 7 Chapter 2 Introduction 2 1 How Ultrasonics Works 8 2 2 Ultrasonic Baths 9 ...

Page 18: ...they cause alternating high and low pressures in the solution During the low pressure stage millions of microscopic bubbles form and grow This process is called CAVITATION meaning formation of cavities During the high pressure stage the bubbles collapse or implode releasing enormous amounts of energy For ultrasonic cleaning applications these implosions act like an army of tiny scrub brushes They ...

Page 19: ...and are supplied with tank drain kits Each model can be purchased in four different configurations With a Mechanical Timer M With a Mechanical Timer plus Heat MH With Digital Control and Timer CPX With Digital Control plus Heat and Timer CPXH When you first fill your unit or refill it with fresh solution use warm water for the solution Turn on the heater if available turn on the ultrasonics press ...

Page 20: ...ssories For Your Unit As parts cannot be placed on the tank bottom accessories include beaker positioning covers solid and perforated insert trays mesh baskets beakers and support racks NOTICE Tank covers are included with every unit ...

Page 21: ...100 214 294 REV 05 11 Chapter 3 Delivery and Handling 3 1 Unpacking Your Unit 12 ...

Page 22: ...g Your Unit Please check your unit and its carton carefully for any external or internal damage If you find damage contact your shipping carrier immediately before contacting your distributor Please retain your packaging for future use ...

Page 23: ...100 214 294 REV 05 13 Chapter 4 Technical Specifications 4 1 Model Name Definition 14 4 2 Equipment Specifications 15 4 3 Temperature 21 4 4 Cleaning Solutions 22 4 5 Solution Effect on Metals 24 ...

Page 24: ...val and comply with FCC regulations All 220 230 V units meet CE standards All units have a ground leakage current less than 50 ma Operating ambient temperature is from 5 C to 40 C 41 F to 104 F Table 4 1 Model Name Definition Item Stands For Availability 1 Model CPX Digital M Mechanical 2 Tank Capacity 1800 1 2 gal 1 91 l 2800 3 4 gal 2 81 l 3800 1 1 2 gal 5 71 l 5800 2 1 2 gal 9 51 l 8800 5 1 2 g...

Page 25: ...0 3 4 gal 2 81 l L 9 5 W 5 5 H 4 L 13 3 W 12 H 11 9 10 lb 4 5 kg 110 0 130 M2800H 110 90 250 CPX2800H 110 90 250 CPX2800 110 0 250 M3800 1 1 2 gal 5 71 l L 11 5 W 6 H 6 L 15 6 W 12 5 H 14 8 14 lb 6 4 kg 110 0 130 M3800H 110 180 350 CPX3800H 110 180 350 CPX3800 110 0 130 M5800 2 1 2 gal 9 51 l L 11 5 W 9 5 H 6 L 15 6 W 15 8 H 14 9 16 lb 7 3 kg 160 0 180 M5800H 160 280 490 CPX5800H 160 280 490 CPX58...

Page 26: ...0 H 100 L 338 W 305 H 302 6 8 kg 15 lb 110 0 130 M2800H E 110 110 250 CPX2800H E 110 110 250 CPX2800 E 110 0 250 M3800 E 5 71 l 1 1 2 gal L 290 W 150 H 150 L 396 W 318 H 302 8 2 kg 18 lb 110 0 130 M3800H E 110 215 350 CPX3800H E 110 215 350 CPX3800 E 110 0 350 M5800 E 9 51 l 2 1 2 gal L 290 W 240 H 150 L 396 W 401 H 378 9 5 kg 21 lb 160 0 180 M5800H E 160 300 490 CPX5800H E 160 300 490 CPX5800 E 1...

Page 27: ...W 140 H 100 L 338 W 305 H 302 4 5 kg 10 lb 110 0 130 M2800H J 110 65 205 CPX2800H J 110 65 205 CPX2800 J 10 0 130 M3800 J 5 71 l 1 1 2 gal L 290 W 150 H 150 L 396 W 318 H 376 6 4 kg 14 lb 110 0 130 M3800H J 110 130 275 CPX3800H J 110 130 280 CPX3800 J 110 0 130 M5800 J 9 5 l 2 1 2 gal L 290 W 240 H 150 L 396 W 401 H 378 7 3 kg 16 lb 160 0 180 M5800H J 160 200 405 CPX5800H J 160 200 410 CPX5800 J 1...

Page 28: ...W 140 H 100 L 338 W 305 H 302 6 8 kg 15 lb 110 0 130 M2800H C 110 105 250 CPX2800H C 110 105 250 CPX2800 C 110 0 130 M3800 C 5 71 l 1 1 2 gal L 290 W 150 H 150 L 396 W 318 H 376 8 2 kg 18 lb 110 0 130 M3800H C 110 205 350 CPX3800H C 110 205 350 CPX3800 C 110 0 130 M5800 C 9 5 l 2 1 2 gal L 290 W 240 H 150 L 396 W 401 H 378 9 5 kg 21 lb 160 0 180 M5800H C 160 285 490 CPX5800H C 160 285 490 CPX5800 ...

Page 29: ...800 J 250 V 1 6A M2800 M2800 J 250 V 2 5A M2800H M2800H J CPX2800H CPX2800H J CPX2800 CPX2800 J 250 V 1 6A M3800 M3800 J 250 V 2 5A M3800H M3800H J CPX3800H CPX3800H J CPX3800 CPX3800 J 250 V 1 6A M5800 M5800 J 250 V 5A 250 V 2A M5800H M5800H J CPX5800H CPX5800H J CPX5800 CPX5800 J 250 V 2 5A 250 V 2 5A M8800 M8800 J 250 V 10A 250 V 3 15A M8800H M8800H J CPX8800H CPX8800H J CPX8800 CPX8800 J 250 V...

Page 30: ...2800 E M2800 C 250 V 2 5A M2800 E M2800H C CPX2800H E CPX2800H C CPX2800 E CPX2800 C 250 V 1 6A M3800 E M3800 C 250 V 2 5A M3800H E M3800H C CPX3800H CPX3800H C CPX3800 E CPX3800 C 250 V 1 6A M5800 E M5800 C 250 V 5A 250 V 2A M5800H E M5800H C CPX5800H E CPX5800H C CPX5800 E CPX5800 C 250 V 1 6A 250 V 1 6A M8800 E M8800 C 250 V 5A 250 V 2A M8800H E M8800H C CPX8800H E CPX8800H C CPX8800 E CPX8800 ...

Page 31: ... ultrasonics which also adds heat and a cover Over Temperature Protection CPXH only If Max Temperature of 75 C is reached Ultrasonics will pause for a period of time until the temperature in the bath falls back down to 69 C the max set point Once the temperature falls back down to 69 C Ultrasonics will resume This will apply for both continuous infinity mode as well as timed mode In timed mode the...

Page 32: ...others Contact your local distributor for further information Heat and cavitation increase the chemical activity of cleaning solutions Some materials may be damaged by this stronger chemical action When in doubt test run samples of items to be cleaned Caustic solutions used to remove rust from steels metal alloy corrosion and a variety of tenacious soils 4 4 2 Solution Amounts Solution amounts may...

Page 33: ...d Aluminum Chloride Chloric Acid Hydrofluoric Acid Aluminum Flouride Chlorine Anhydrous Hydroflousilicic Acid Aluminum Sulphate Chromic Acid Iodoform Ammonium Bifluoride Copper Chloride Mercuric Chloride Ammonium Chloride Copper Fluoborate Muriatic Acid Ammonium Hydroxide Ethyl Chloride Phosphoric crude Amyl Chloride Ferric Chloride Sodium Hypochlorite Antimony Trichloride Ferrous Chloride Potassi...

Page 34: ...ne none Oxide 2 remover slight etch none slight attack attacks attacks none none Electronic cleaner 1 none none slight attack none none none none General 1 purpose none none slight attack none none none none Industrial strength 1 none none slight attack none none none none Metal 1 cleaner 1 none none none none none none none Metal 1 cleaner 2 none none slight attack none none none none Metal 1 cle...

Page 35: ...100 214 294 REV 05 27 Chapter 5 Installation and Setup 5 1 Installing Your Unit 28 ...

Page 36: ...your unit within easy reach of a standard grounded electrical outlet Do not place the unit on a circuit which could become overloaded If your unit does not operate correctly first refer to 7 2 Troubleshooting for possible causes or contact an authorized service center listed at the end of this manual for additional information ...

Page 37: ...100 214 294 REV 05 29 Chapter 6 Operation 6 1 Operating Your Ultrasonic Bath 30 6 2 M Series 31 6 3 MH Series 34 6 4 CPX Series 37 6 5 CPXH Series 42 6 6 Cleaning Methods 57 ...

Page 38: ...30 100 214 294 REV 05 6 1 Operating Your Ultrasonic Bath If this is the first time you are using the ultrasonic bath please read this whole section before operating your unit ...

Page 39: ...ge the tank Failure to comply with these cautions will void your warranty Table 6 1 Before you Begin Step Action 1 Select your cleaning solution refer to 4 5 Solution Effect on Metals 2 Allowing for the volume of the parts you will be cleaning and leaving room for cleaning solution fill the tank with warm tap water to the operating level line 3 Add cleaning solution to the tank water 4 Plug the un...

Page 40: ... unit When operating the unit normally leave the Main Power switch in the on position and use the Timer Knob to activate ultrasonics Timer Knob Activates ultrasonics and sets time Turn clockwise for timed operation 0 60 minutes Turn counterclockwise to the HOLD position for continuous operation Turn to the zero position to turn unit Off Table 6 3 For initial cleaning solution degassing Step Action...

Page 41: ...ems to be cleaned Turn the Timer Knob counterclockwise to the Hold position for continuous operation 3 Place the items into a basket perforated tray or beakers in a positioning cover 4 If using beakers or a solid tray add cleaning solution to beakers or tray to cover the items 5 Slowly lower the tray or beakers into the tank Do not allow items to contact the tank bottom 6 When items are clean slow...

Page 42: ... damage the tank Failure to comply with these cautions will void your warranty Table 6 5 Before you Begin Step Action 1 Select your cleaning solution refer to 4 5 Solution Effect on Metals 2 Allowing for the volume of the parts you will be cleaning and leaving room for cleaning solution fill the tank with warm tap water to the operating level line 3 Add cleaning solution to the tank water 4 Plug t...

Page 43: ...use the Timer Knob to activate ultrasonics Heat Switch Activates heat to 60 C 140 F maximum NOTICE Refer to 4 3 Temperature for further information on temperature Timer Knob Activates ultrasonics and sets time Turn clockwise for timed operation 0 60 minutes Turn counterclockwise to the HOLD position for continuous operation Turn to the zero position to turn unit Off Table 6 7 For initial cleaning ...

Page 44: ...ems to be cleaned Turn the Timer Knob counterclockwise to the HOLD position for continuous operation 3 Place the items into a basket perforated tray or beakers in a positioning cover 4 If using beakers or a solid tray add cleaning solution to beakers or tray to cover the items 5 Slowly lower the tray or beakers into the tank Do not allow items to contact the tank bottom 6 When items are clean slow...

Page 45: ...age the tank Failure to comply with these cautions will void your warranty Table 6 9 Before you begin Step Action 1 Select your cleaning solution refer to 4 5 Solution Effect on Metals 2 Allowing for the volume of the parts you will be cleaning and leaving room for cleaning solution fill the tank with warm tap water to the operating level line 3 Add cleaning solution to the tank water 4 Plug the u...

Page 46: ... and use the On Standby key to switch between the operating state and standby state On Standby When the Main Power switch on the rear panel is in the on position press to power on off the unit Up Down Keys Press to increase decrease ultrasonic or degassing cycle time hold for quick increments decrements Time values are circular pressing Up from 99 minutes takes you to Constant Sonics Mode Constant...

Page 47: ...wn keys to adjust the degas cycle time adjustable from 1 to 99 minutes NOTICE Refer to 6 5 11 Solution for information on degassing Table 6 10 CPX Series explanation of controls Control Function Table 6 11 CPX Series LCD description Reference Function Power Level Displayed for 15 s only during power up shows the current ultrasonic output power selection Press the Sonics or Degas key to go into nor...

Page 48: ...Solution for information on degassing Alarm Alarm Bell icon flashes when the unit encounters an abnormal operating condition NOTICE Refer to 7 2 Troubleshooting for information on troubleshooting Table 6 11 CPX Series LCD description Reference Function NOTICE To stop degassing at any time press the Degas key Table 6 12 Degassing your CPX Series unit Step Action 1 Turn Main Power switch on 2 Press ...

Page 49: ... Down keys to increase decrease cycle time hold for quick increments decrements Pressing Up key from 99 minutes or Down key from 1 minutes takes you to Constant Sonics Mode Constant Sonics icon and display on the LCD screen 4 Press the Sonics key to activate ultrasonics 5 Place the items into a basket perforated tray or beakers in a positioning cover 6 If using beakers or a solid tray add cleaning...

Page 50: ...e tank Failure to comply with these cautions will void your warranty Table 6 14 Before you begin Step Action 1 Select your cleaning solution refer to 4 5 Solution Effect on Metals 2 Allowing for the volume of the parts you will be cleaning and leaving room for cleaning solution fill the tank with warm tap water to the operating level line 3 Add cleaning solution to the tank water 4 Plug the unit i...

Page 51: ...position and use the On Standby key to switch between the operating state and standby state On Standby When the Main Power switch on the rear panel is in the on position press to power on off the unit Up Down Keys Press to increase decrease ultrasonic or degassing cycle time hold for quick increments decrements Time values are circular pressing Up key from 99 minutes takes you to 1 minutes Pressin...

Page 52: ...ution During a degas cycle press Up and Down keys to adjust degas time adjustable from 1 to 99 minutes NOTICE Refer to 6 5 11 Solution for information on degassing Auto Press to begin an auto cycle In Auto Mode the following actions are carried out automatically by the controller Heater is turned on to bring bath to set temperature When set temperature is reached ultrasonics are activated The unit...

Page 53: ...it will save any changes and return to the Ready state Press the Fn key again after making any changes to scroll through the rest of the options and return to the Ready state The following options are available Set Temperature Fn 1x Press Up and Down keys to increase decrease the bath set temperature Timed Constant Sonics Fn 2x Press Up key to select Constant Sonics Mode Constant Sonics icon and o...

Page 54: ... Press Down key to select Celsius C Degas Time Fn 5x Press Up Down keys to increase decrease degas time hold for quick increments decrements Time values are circular pressing Up from 99 minutes takes you to 1 minute Pressing Down from 1 minute takes you to 99 minutes Table 6 15 CPXH Series explanation of controls Control Function Indicates Blinking Fn 3x Indicates Blinking Fn 4x Indicates Blinking...

Page 55: ... Timer Displays the remaining time of a running timed ultrasonic or degas cycle Press up and down keys to adjust ultrasonic or degassing cycle time adjustable from 1 to 99 minutes Auto Indicates the unit is in Auto Mode In Auto Mode the following actions are carried out automatically by the controller Heater is turned on to bring bath to set temperature When set temperature is reached ultrasonics ...

Page 56: ...off Degas On Indicates the unit is in Degas Mode In Degas Mode degassing will continue until the timer reaches 0 minutes NOTICE Refer to 6 5 11 Solution for information on degassing Power Level Indicates the ultrasonic power output selection Four bars indicate high power ultrasonics Two bars indicate low power ultrasonics Alarm Alarm Bell icon flashes when the unit encounters an abnormal operating...

Page 57: ...eting the degas time you are ready to set operating parameters Table 6 18 Ultrasonic Operating Modes Mode Action Timed Sonics In Timed Sonics Mode a timer will begin to count down and ultrasonics will remain on until the timer reaches 0 minutes For instructions see 6 5 5 Cleaning Items Treating Samples in Timed Sonics Mode Constant Sonics In Constant Sonics Mode ultrasonics will remain on until th...

Page 58: ...u wish to reach Press the Heat key once to activate heat The Heat icon appears NOTICE Units can be switched between F or C using the Fn key See Fn key description on 6 5 1 CPXH Series Explanation of Controls 6 Set the ultrasonic power level Press the Fn key until the Power Level icon flashes Press the Up key to select high power ultrasonics or press the Down key to select low power ultrasonics 7 P...

Page 59: ...the tank temperature you wish to reach Press the Heat key once to activate heat The Heat icon appears NOTICE Units can be switched between F or C using the Fn key See Fn key description on Table 6 15 6 Set the ultrasonic power level Press the Fn key until the Power Level icon flashes Press the Up key to select high power ultrasonics or press the Down key to select low power ultrasonics 7 Press the...

Page 60: ...once to activate heat The Heat icon appears Units can be switched between F or C using the Fn key See Fn key description on 6 5 1 CPXH Series Explanation of Controls 6 Set the ultrasonic power level Press the Fn key until the Power Level icon flashes Press the Up key to select high power ultrasonics or press the Down key to select low power ultrasonics 7 Press the Auto key to begin Auto Cycle Heat...

Page 61: ...C 2 Press the Fn key 4 times until the Current Temperature icon starts blinking Press the Up key to select F Press the Fn key 2 more times to return to the Ready State 3 Press the On Standby key to turn off the unit 4 Simultaneously press both the On Standby and the Fn key Only the bottom left digits and the Current Temperature icon should turn on 5 Stir the solution for 15 seconds to ensure therm...

Page 62: ...drain and valve kit Table 6 23 Draining your ultrasonic bath Step Action 1 Place the unit to allow easy reach of the drain tube into a waste disposal unit 2 Remove the thread protecting cap from the end of the unit s drain pipe This will expose the white teflon sealing tape on the drain pipe s threads ...

Page 63: ...onic tank Always use teflon sealing tape or a sealing paste designed for use with stainless steel if retightening or refitting of the drain valve is required 4 Hand tighten the hose adaptor into the end of the drain valve Slide the drain tube over the barbed hose adaptor end 5 Close the drain valve by turning the handle perpendicular to the valve body and the unit is ready to fill with solution To...

Page 64: ...elated to optimum cavitation for cleaning Degassing 1 Fresh solutions contain many dissolved gases usually air which reduce effective ultrasonic action Although solutions will naturally degas over time using Degas Mode speeds up the degassing process Solutions that have been sitting unused for 24 hours or longer have reabsorbed some gases Degassing 2 Degassing mode is also used where gas has to be...

Page 65: ...u 6 6 1 Direct Cleaning Method Figure 6 6 Direct Cleaning Method How it works Fill the tank with warm water and a cleaning solution Place the items to be cleaned in a perforated tray and lower them into the tank You can also suspend items on a wire and then immerse them in the solution The advantages of this method are The simplicity of operation Cleaning effectiveness 6 6 2 Indirect Cleaning Meth...

Page 66: ...he same time two completely different cleaning solutions or one beaker or tray with a cleaning solution and one with a rinse solution Cleaning solution in your tank needs to be changed less often 6 6 3 Non Cleaning Application This method can be used for sample preparation which includes degassing liquids mixing homogenization dissolving solids cell lysing and dispersion or particles Figure 6 8 No...

Page 67: ...0 214 294 REV 05 63 Chapter 7 Maintenance 7 1 Optimizing Your Ultrasonic Bath 64 7 2 Troubleshooting 65 7 3 Glass Slide Test 67 7 4 Service Centers 68 7 5 Information for Users on Disposal of Equipment 71 ...

Page 68: ...ap water Low Solution Level Will cause the unit to fail When you remove heavy or bulky loads from the tank the solution level may drop below the operating level If so be sure to replace lost solution and degas if necessary depending on the amount used Overload Do not rest any items on the tank bottom Weight on the tank bottom dampens sound energy and will cause damage to the transducer Instead use...

Page 69: ... CPX CPXH POWER switch not ON Call nearest authorized service center CPX CPXH On Standby key malfunctioning Blown fuse Call nearest authorized service center Unit operates but does not heat solution Heater malfunctions Call nearest authorized service center MH HEAT not ON CPXH HEAT not set properly Turn heat ON See Operating your Unit on page 33 CPXH membrane malfunctioning Call nearest authorized...

Page 70: ...Check solution level Refer to 4 3 Temperature for information on over temperature protection Decreased ultrasonic activity NOTICE Refer to 7 3 Glass Slide Test for cavitation check Solution is not degassed Make sure that tank was filled with warm tap water plus cleaning solution and has run 5 10 minutes Solution is spent Solution level is incorrect for load Change solution Adjust solution to withi...

Page 71: ...en minutes to allow for degassing 4 Prepare the glass slide by first wetting the frosted portion with tap water 5 With the No 2 pencil on the frosted portion make an X from corner to corner 6 Immerse the frosted end of the slide into the solution Hold the slide vertically and center it in the solution 7 Make sure that model CPX CPHX models are in Timed or Constant Sonics Mode not Degas Mode then t...

Page 72: ...h voltage inside the unit is dangerous Table 7 3 Authorized Service Centers North America Name Address Tel Fax Number Alpha Omega Electronics Corp 2821 National Drive Garland Tx 75041 Tel 972 271 5571 Tel 800 540 4967 Fax 972 840 3668 Crystal Electronics Inc 1251 Gorham St Unit 2 Newmarket ON Canada L3Y 8Y6 Tel 905 953 9129 Fax 905 953 7965 Paragon Electronics 6861 SW 196th Ave Suite 404 Pembroke ...

Page 73: ... 852 2790 4998 Branson Ultrasonics Div of Emerson Electric India Pvt Ltd Plot No A 145 6 TTC Industrial Area NIDC Kopar Navi Mumbai 400705 Tel 91 22 64598200 220 PT Global Mega Indonesia Jl Jababeka III H Blok C 17 ET Kawasan Industri Jababeka Cikarang Bekasi 17530 Indonesia Tel 62 21 8983 6825 Tel 62 21 8983 6826 Fax 62 21 8983 6824 Branson Ultrasonics Division of Emerson Japan Ltd 4 3 14 Okada A...

Page 74: ...rson Electric South Asia Pte Ltd Tel 65 6891 7600 Fax 65 6873 7882 Branson Ultrasonics Taiwan Division of Emerson Electric Taiwan Co Ltd 5F 3 No 1 Wu Chiuan First Road Wu Ku Ind Zone Hsin Chuang City Taipei County Taiwan 24892 Tel 886 2 2298 0828 Fax 886 2 2298 9985 Emerson Electric Thailand Co Ltd 662 39 40 Rama 3 Rd Bangpongpang Yannawa Bangkok Thailand 10120 Tel 662 293 0121 7 Fax 662 293 0129 ...

Page 75: ... indicates separate collection of waste electrical and electronic equipment in the EU countries and EEA European Economic Area Please do not dispose the product with the general household waste Please use the return and collection system in your country for the disposal of this product ...

Page 76: ...72 100 214 294 REV 05 ...

Page 77: ...cleaning 64 covers 64 D degas 32 direct cleaning 59 disposal 71 dissolved gases 58 dissolving 8 E emptying 64 F FCC regulations 14 filling 64 flammable solutions 34 G ground leakage current 14 H harmful chemicals 23 I IET 4 implode 8 implosions 8 indirect cleaning 60 L load size 6 low solution level 64 M mineral acids 34 ...

Page 78: ... overload 64 overvoltages 4 P personal injury 3 probe 57 property damage 3 R rinsing items 6 S safety 2 solution level 6 T temperature 21 test conditions 67 thermal measurements 57 thermal uniformity 57 transducers 9 U ultrasonic sound 8 V vents 3 W warranty 68 water based solutions 34 ...

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