Emerson Bettis Q series Installation, Operation And Maintenance Manual Download Page 11

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Configuration Code

Section 3:

Configuration Code

This section explains:

•

How to create or read the configuration code for a actuator.

Type

Double Acting

Spring Return

Size

0040

Size 0040

0350

Size 0350

0065

Size 0065

0600

Size 0600

0100

Size 0100

0950

Size 0950

0150

Size 0150

1600

Size 1600

0200

Size 0200

Rotation Angle

90° rotation angle

Threads

Metric ISO 5211

UNC/NPT/Imperial

Spring Set

Double Acting (no springs)

Spring Set 10

Spring Set 40

Spring Set 20

Spring Set 50

Spring Set 30

Spring Set 60

Rotation Direction

Spring to Close/Clock Wise

Spring to Open/Counter Clock Wise

Pinion Material

High Grade Aluminium, Hard anodized

Valve Interface, Note 2

Standard ISO 5211 interface

Small interface with center plate (DIN3337)

Large interface with center plate (DIN3337)

Valve Stem Connection, Note 3

Actuator Size

Square

Dimensions

Parallel
Drive

Diagonal

Drive

No insert

000

0040 & 0065

14mm / 0.551"

L14

D14

0100

17mm / 0.669"

D17

19mm / 0.748"

L19

0150

17mm / 0.669"

D17

19mm / 0.748"

L19

0200

22mm / 0.866"

L22

D22

0350

22mm / 0.866"

D22

27mm / 1.063"

L27

0600

27mm / 1.063"

L22

D22

0350

22mm / 0.866"

D22

27mm / 1.063"

L27

0600

27mm / 1.063"

L27

D27

0950

36mm / 1.417"

L36

D36

1600

46mm / 1.811"

L46

D46

Temperature Range

Standard: -20°C to +80°C (-4°F to +176°F)

Visual Indication Code

Standard (Knob)

No Visual Indication

Finish

Standard coating (Bettis Orange)

Internal Code 1

Standard

Miscellaneous Options

Standard: Suitable for Control module mounting

Full stroke adjustement (only sizes 40 to 600)

Notes:
See next page.

Installation, Operation and Maintenance Manual

DOC.IOM.BQ.E Rev. 3

April 2019

Section 3: Configuration Code

QS 0150 - N U 40 CW AL TN - L17 S K B - 00 XX

Miscellaneous options
Internal code 1

Color / finish

Visual indicator
Temperature
Valve stem connection
Valve interface
Pinion material
Rotation
Spring set
Threads
Rotation angle
Size
Type

Summary of Contents for Bettis Q series

Page 1: ...Installation Operation and Maintenance Manual DOC IOM BQ E Rev 3 April 2019 Bettis Q Series Pneumatic Actuators with Integrated Controls ...

Page 2: ......

Page 3: ...uator 11 4 3 2 Ingress Protection IP Rating 12 4 3 3 Control Module Operation 12 4 3 4 Double Acting Operation with Fail In Last Position Function 14 4 3 5 Spring Return Actuators 16 4 3 6 Position Feedback 18 4 4 Actuator Assembly Codes 19 4 5 Actuator to Valve Installation 21 4 6 Mounting of Control Modules or Generic Control and Feedback Accessories 24 4 7 Recommended Tubing Sizes 24 Section 5 ...

Page 4: ...ting Actuators 47 9 5 2 Spring Return Actuators Size 40 to 600 48 9 5 3 Spring Return Actuators Size 950 to 1600 50 9 6 Basic Function and Air Leak Test 52 Section 10 Troubleshooting 10 1 Mechanical Problems 53 10 2 Pneumatic Problems 54 10 3 Electrical Problems 55 Section 11 Parts List and Spare Parts Recommendations 11 1 Actuator Size Q40 to Q600 56 11 2 Actuator Size Q950 to Q1600 57 Appendix A...

Page 5: ... 1 Installation Operation and Maintenance Reference Documents Before you start read the following documents All Sections in this manual Safety Guide Document No DOC SG BQ EN Mounted Control modules are shipped with the applicable installation guide QC41 QC42 or QC43 Document DOC IG BQC41 1 QC40 Document DOC IG BQC40 1 QC54 Document DOC IG BQC54 1 For Safety Instrumented Systems application read th...

Page 6: ...ure changes All actuators should not be stored directly to the floor surface it must be placed in racks shelves or use a pallet 1 3 On Site Storage All actuators should be stored in a clean dry warehouse free from excessive vibration and rapid temperature changes Prevent moisture or dirt from entering the actuator Plug or seal both air connection ports NOTICE Failure to follow the above guidelines...

Page 7: ...7 to 1676Nm at 5 5barg or 413 to 14874 In lb at 80pisg Double acting and spring return executions are available The spring return execution can be equipped with multiple spring sets to cover a pressure range from 2 to 8 barg 30 to 120 psig The springs in the spring return version allow a fail action in case of loss of air supply pressure Fail to Close or Fail to Open As from size FD150 double acti...

Page 8: ...o 1600 can be fitted with drive inserts with various inner shapes 3 Spring Return actuators with springs 4 Double Acting actuators no springs 5 Actuator sizes 40 to 100 have high end caps for double acting and spring return models Actuator sizes 150 to 1600 have low end caps for double acting models and high end caps for spring return models 6 Actuator sizes 40 to 600 are fitted with a maximum of ...

Page 9: ...ator the recommended air quality for normal operation according ISO 8573 1 is 7 5 4 2 In case Q Series Control Modules are used the operating media specification as mentioned in the Installation Guide shipped with each control module are applicable QC41 QC42 or QC43 Document DOC IG BQC41 1 QC40 Document DOC IG BQC40 1 QC54 Document DOC IG BQC54 1 NOTE Use of filters pressure regulators lubricator ...

Page 10: ... Cu in pressure in psig Actuator model Maximum volume Cu in Outward Stroke Inward Stroke Central1 chamber End cap2 chamber Displaced3 volume Double Acting and Spring Return Double Acting only 40 psig 80 psig 120psig 40 psig 80 psig 120psig Q 0040 15 9 23 8 9 53 96 140 71 133 196 Q 0065 24 34 13 5 81 148 215 107 200 294 Q 0100 36 53 19 9 118 216 314 165 310 455 Q 0150 58 47 32 192 352 512 163 293 4...

Page 11: ...ion Note 3 Actuator Size Square Dimensions Parallel Drive Diagonal Drive No insert 000 0040 0065 14mm 0 551 L14 D14 0100 17mm 0 669 D17 19mm 0 748 L19 0150 17mm 0 669 D17 19mm 0 748 L19 0200 22mm 0 866 L22 D22 0350 22mm 0 866 D22 27mm 1 063 L27 0600 27mm 1 063 L22 D22 0350 22mm 0 866 D22 27mm 1 063 L27 0600 27mm 1 063 L27 D27 0950 36mm 1 417 L36 D36 1600 46mm 1 811 L46 D46 Temperature Range S Stan...

Page 12: ...n S Small Interface with Center Plate DIN3337 is not available for sizes 0950 Option L Large Interface with Center Plate DIN33337 is not available for sizes 1600 3 Contact your local Bettis Q Series representative for additional insert options 4 PED Group 1 Label only available up to size 950 8 April 2019 Installation Operation and Maintenance Manual DOC IOM BQ E Rev 3 Section 3 Configuration Code...

Page 13: ...rn operation Assembly codes Actuator to valve assembly 4 1 Before You Start SAFETY In case of an air or electrical failure it is important to know the behavior of the actuator Before mounting the actuator on a valve consult the following sections below 4 2 Actuator Rotation Direction 4 2 1 Valve Rotation For the following paragraphs we assume that valves rotate as indicated in Figure 3 Figure 3 No...

Page 14: ...essure Not defined Signal Open Supply Voltage Open Single Acting Spring Return Actuator Pressure Closed Signal Closed Supply Voltage Closed Pressure Open Signal Open Supply Voltage Open Table 6 Position after a failure with a Double Acting module with Fail In Last Position Function Principle of Operation Assembly Code Kind of Failure Position Double Acting Actuator Pressure Not defined Signal Not ...

Page 15: ... A port pressurized Spring stroke A port pressurized B port pressurized Q 40 0 6 0 5 0 6 0 5 Q 65 0 7 0 5 0 6 0 6 Q 100 0 8 0 6 0 8 0 7 Q 150 1 0 0 8 0 9 0 8 Q 200 1 3 0 9 1 0 1 0 Q 350 1 9 1 3 1 4 1 5 Q 600 3 2 1 9 2 2 2 2 Q 950 6 6 2 2 2 4 2 0 Q 1600 10 6 3 5 3 6 3 3 Operating time is average with actuator under load and solenoid valve fitted Test conditions 1 Solenoid with flow capacity 0 6 m3 ...

Page 16: ...licable for actuators with assembly code CW direct acting The outward stroke will move the valve to the Open position The inward stroke will move the valve to the Closed position For assembly codes CC the operating principle is reversed reverse acting Figure 5 Double Acting Operation Outward Stroke B port A port Ps Rb 5 2 Spool valve Ra Option LMC Option Throttle 1 Option Throttle 2 Pilot valve 1 ...

Page 17: ...l valve will pressurize the end cap air chambers 3 The piston will move inwards to the Closed position 4 The Control Module indicates the Closed position and activates feedback signal Closed Optional Controls LMC Local Manual Control SC Speed Control throttles Important In case of an electric control signal failure the actuator will move to its Closed position Installation Operation and Maintenanc...

Page 18: ...ing Operation with Fail In Last Position Function Outward Stroke B port A port Ps Pilot valve 1 5 2 Spool valve Pilot valve 2 Option LMC 1 Option LMC 2 Option Throttle 1 Option Throttle 2 Rb Ra 1 Send control signal Open to the Control Module to activate Pilot valve 1 and de activate Pilot valve 2 2 The 5 2 spool valve will pressurize the central air chamber 3 The piston will move outwards to the ...

Page 19: ...to the Control Module to activate Pilot valve 2 and de activate Pilot valve 1 2 The 5 2 spool valve will pressurize the end cap air chambers 3 The piston will move inwards to the Closed position 4 The Control Module indicates the Closed position and activates feedback signal Closed Optional Controls LMC Local Manual Control SC Speed Control throttles Installation Operation and Maintenance Manual D...

Page 20: ...assembly codes CC the operating principle is reversed reverse acting Figure 9 Single Acting Operation Outward Stoke A port B port Ps Pilot valve 1 3 2 Spool valve Ra Option LMC Option Throttle 1 1 Send control signal Open to the Control Module 2 Pilot valve 1 will be activated and the 3 2 spool valve will pressurize the central air chamber 3 The piston will move outwards to the Open position 4 The...

Page 21: ...1 will be deactivated and the 3 2 spool valve will vent the central air chamber 3 The springs will move the pistons inwards to the Closed position 4 The Control Module indicates the Closed position and activates feedback signal Closed Optional Controls LMC Local Manual Control SC Speed Control throttles Installation Operation and Maintenance Manual DOC IOM BQ E Rev 3 April 2019 17 Section 4 Instal...

Page 22: ...rol module in direct contact with magnetic material This can cause damage or malfunction of the position feedback Installation of the Bettis Q Series Control Modules Please refer to the Installation guides as shipped with the product for installation instructions of the Control Module Installation Guides Control modules Each Control Module is shipped with an Installation Guide which contains more ...

Page 23: ...d Q65 Sizes Q100 to Q1600 3 5 6 2 3 4 6 5 1 1 2 3 4 3 Rotation A Central air chamber pressurized Rotation B End cap air chambers pressurized 1 Limit stops location 2 Position of cam 3 Position of slot and dot in pinion 4 Default pistons position 5 Pinion 90 Rotated 6 Reversed piston position All views are from above Pistons are shown in inward position Installation Operation and Maintenance Manual...

Page 24: ...and Q65 Sizes Q100 to Q1600 3 3 1 2 3 4 7 5 6 Rotation A Central air chamber pressurized Rotation B Spring stroke 1 Limit stops location 2 Position of cam 3 Position of slot and dot in pinion 4 Default pistons position 5 Pinion 90 Rotated 6 Reversed piston position 7 Springs All views are from above Pistons are shown in inward position 20 April 2019 Installation Operation and Maintenance Manual DO...

Page 25: ... special extractor tool can be supplied on request During assembly to the valve do not hit with hammer on pinion top This can damage the pinion top washer and cause premature failure Before mounting the actuator on the valve or valve bracket be sure that both the actuator and the valve are in the same closed or open position Refer to appendix B Tool and Torque tables for using the right size tool ...

Page 26: ...ount the insert turned 22 5 This way the valve will not open or close the right way Figure 15 Insert Drive Installation 90 45 90 90 Parallel square Diagonal square Flat head Round with key way 23 4 Install the bracket to the valve flange Tighten all bolts and nuts and apply the correct torque Figure 16 Bracket Installation 22 April 2019 Installation Operation and Maintenance Manual DOC IOM BQ E Re...

Page 27: ... 24 5 3 8 16 15 5 18 1 600 F10 inner pattern M10 21 0 24 5 3 8 16 15 5 18 1 F12 outer pattern M12 34 5 43 0 1 2 13 25 4 31 7 950 F10 inner pattern M10 21 0 24 5 3 8 16 15 5 18 1 F14 outer pattern M16 90 0 104 0 5 8 11 66 4 76 7 1600 F16 inner pattern M20 170 0 204 0 3 4 10 125 4 150 5 F25 outer pattern 4x M16 90 0 104 0 4x 5 8 11 66 4 76 7 6 When required mount or adjust the visual indicator 26 Fi...

Page 28: ...face VDE VDI3845 NAMUR Check the instructions as shipped with these components for installation operating and maintenance instructions We recommend to test cycle the complete assembly to check correct operation 4 7 Recommended Tubing Sizes In case the solenoid valve is mounted remotely i e in a central solenoid cabinet and in order to supply sufficient flow of air supply to the actuator the follow...

Page 29: ...e actuator valve assembly in open and closed position The factory setting of the stroke is 90 Most quarter turn valve applications will not require readjustment of these settings If required the stroke can be adjusted by means of two stroke adjustment bolts Figure 18 Factory Setting Limit Stop 2 Limit Stop 1 Closed 3 10 Open 80 93 Size 950 1600 Size 40 600 90 Closed 5 10 Open 80 95 90 Installation...

Page 30: ...n the Closed stop 2 Figure 19 Stop 1 Stop 2 A port B port Stop 1 Stop 2 4 Turn the closed stop clockwise to reduce or counterclockwise to increase the travel Consult Section 5 1 3 angular displacement of the pinion to define how far the limit stop must be turned in or out 5 Tighten the lock nut 6 Connect air and cycle the actuator to check that the position is correct If not repeat from 2 7 Remove...

Page 31: ...eck whether the actuator valve assembly is in the required position If not repeat steps 1 to 5 6 Remove air supply 7 For adjusting the open position repeat steps 1 to 6 but now for the open position and Open stop 1 Table 11 Limit Stop Dimensions Actuator size Thread Bolt Wrench Nut wrench size mm size mm Q 40 M 8 13 13 Q 65 M 10 17 16 17 16 Q 100 M 10 17 16 17 16 Q 150 M 10 17 16 17 16 Q 200 M 12 ...

Page 32: ...ngular Displacement Limit Stops Actuator size Turns for 5 adjustment of the pinion 360 revolution of limit stop screw will adjust Q 40 0 8 6 3 Q 65 0 6 8 3 Q 100 0 7 7 1 Q 150 1 2 4 2 Q 200 1 0 5 0 Q 350 0 8 6 3 Q 600 0 8 6 3 Q 950 1 1 4 7 Q 1600 1 3 4 1 NOTICE In case of air leakage over the limit stop bolts turn the lock nut of the limit stop bolts tighter until leakage stops 28 April 2019 Insta...

Page 33: ... there are no visible or audible defects We advise to perform the following checks upon each proof test interval complying with the rules and regulations of the country of final installation Visually check the entire actuator as well as the control system where foreseen Ensure there are no leaks on the actuator parts under pressure Check pneumatic connections for leaks Tighten tube fittings as req...

Page 34: ...orking life Service kits containing all necessary spare parts like seals bearings grease and instructions can be obtained through authorized Emerson Actuation Technologies distributors 6 2 1 Service Kits All soft seals bearings and nonreusable parts are included in the recommended service kit The service kit is identical for both the double acting and the spring return models 6 2 2 Spring Return A...

Page 35: ...rom a pipe system isolate the piping system on which the Actuator is installed and relieve any media pressure that may be trapped in the valve cavities before removing the actuator for maintenance A spring return actuator mounted on a valve which is stuck in mid stroke contains a high spring load which will cause a sudden rotation of the actuator versus the valve or valve bracket during disassembl...

Page 36: ... valve flange 4 Remove the bracket from the actuator 5 Remove the the Control Module Refer to the applicable installation guide of the mounted Control module QC41 QC42 or QC43 Document DOC IG BQC41 1 QC40 Document DOC IG BQC40 1 QC54 Document DOC IG BQC54 1 Figure 21 Removing Actuator from Valve 1 2 3 4 5 6 32 April 2019 Installation Operation and Maintenance Manual DOC IOM BQ E Rev 3 Section 7 De...

Page 37: ...end caps of spring return actuators sizes 40 to 600 should be free of the spring load after 10 full turns crosswise relaxing of the end cap screws If there is still spring load on the end cap this might indicate a broken spring cartridge Stop this disassembly procedure immediately Continuing might cause the end cap to be shot away causing serious injury Spring return actuator size 950 to 1600 have...

Page 38: ... 11 6 8 10 2 2 5 8 10 6 6 Double Acting end caps 6 are fitted with a white warning sticker Spring Return end caps 5 are fitted with a black warning sticker Actuator sizes 40 to 100 have high end caps for double acting and spring return models Actuator sizes 150 to 1600 have low end caps for double acting models and high end caps for spring return models 34 April 2019 Installation Operation and Mai...

Page 39: ... the spring force on the end cap and reduces the screw out length of the end cap screws b Uniformly loosen the screws 9 of the end caps 5 1 4 1 2 turns at a time in sequence as per Figure 23 to relieve the pre load of the springs c Remove the o rings 11 and B port seals 2 Discard these parts Figure 23 Spring Return End Caps Removal 9 10 3 5 1 4 2 11 2 30 11 5 9 10 2 Installation Operation and Main...

Page 40: ... screw 30 2 full turns For actuators with assembly code CC turn back the left hand limit stop screw 30 2 full turns This will lower the spring force on the end cap and reduces the screw out length of the end cap screws b Uniformly loosen the screws 9 of the end caps 5 1 4 1 2 turns at a time in sequence as per Figure 25 to relieve the pre load of the springs c Remove the o rings 11 and B port seal...

Page 41: ...ngs 1 Remove the spring cartridges or springs 7 Figure 26 Removing Spring Cartridges Size 40 to 600 7 7 Figure 27 Removing Springs Size 950 to 1600 7 7 Installation Operation and Maintenance Manual DOC IOM BQ E Rev 3 April 2019 37 Section 8 Disassembly ...

Page 42: ...oval 30 31 32 33 8 5 Removing Pistons 1 Use a wrench and turn the pinion counterclockwise until the pistons 14 come out of the body 2 Remove the piston bearings 15 piston rack bearing strips 17 and piston o ring seals 16 Discard these parts Figure 29 Removing Pistons 16 14 15 17 17 14 16 15 38 April 2019 Installation Operation and Maintenance Manual DOC IOM BQ E Rev 3 Section 8 Disassembly ...

Page 43: ...9 4 Discard all of these parts Figure 30 Pinion Removal 27 23 21 19 18 19 21 18 27 23 29 19 19 22 20 21 Sizes 950 and 1600 Sizes 40 to 600 Table13 RecommendedcirclippliersaccordingDIN5254 orequal forshaftcirclip Actuator size Pinion top diameter Pliers according DIN 5254 Actuator size Pinion top diameter Pliers according DIN 5254 40 100 22 mm 0 866 A2 950 65 mm 2 559 A3 150 350 36 mm 1 417 A3 1600...

Page 44: ...an dry cloth and thoroughly wipe clean and remove old grease from The inside and outside of the body including thread holes and crevices grooves The pinion gears The pistons 40 April 2019 Installation Operation and Maintenance Manual DOC IOM BQ E Rev 3 Section 8 Disassembly ...

Page 45: ... of maintenance discard all used soft parts like O ring seals guide bands and wear strips and circlip and replace them with the parts as supplied in the repair kit In case of reconfiguration replace the parts as supplied in the conversion kit see also Section 6 Refer to the Safety Guide for Lifting Instructions NOTICE The actuator is designed to be installed commissioned and maintained using gener...

Page 46: ...31 Table 15 Grease Instruction Part Section of part Amount of grease O rings A Completely Light film Housing Parts B Piston bore Light film C Top pinion bore Light film D Bottom pinion bore Light film Piston Parts E O ring bearing groove Light film F Rack teeth Half the teeth depth full with grease G Piston bearing Light film on outside H Piston rack bearing strip Light film Piston Parts J Pinion ...

Page 47: ...ing groove on the top shaft extension and with the non sharp edge 2 towards the housing and the sharp edge 1 towards the top of the shaft Figure 32 Reassemble the Pinion 1 2 1 2 21 19 18 19 21 18 27 23 29 19 19 22 20 21 Sizes 950 and 1600 Sizes 40 to 600 23 Table16 RecommendedcirclippliersaccordingDIN5254 orequal forshaftcirclips Actuator size Pinion top diameter Pliers according DIN 5254 Actuator...

Page 48: ...with the pinion Ensure that smooth movement and 90 degree operation can occur with out moving the pistons out of the actuator body For larger pistons use a rubber mallet and slightly hitting the pistons inward to engage with the pinion 5 When the pistons are moved 90 inwards see Figure 34 check that the pinion slot on the pinion top is Perpendicular to the length centre line of the house for assem...

Page 49: ... 90 A B A B 90 90 C C D D Sizes Q40 to Q100 Sizes Q150 to Q1600 A Position of cam C Final position of pinion dot B Position of slot and dot in pinion D Position of limit stop screws NOTE When the pistons are completely moved inwards the pinion top will show a 5 over travel Installation Operation and Maintenance Manual DOC IOM BQ E Rev 3 April 2019 45 Section 9 Reassembly ...

Page 50: ...the slot and the cam on the pinion top is in the correct position see Figure 34 Screw in the right hand travel stop until it comes into contact with the pinion stop face 4 Move the pistons outward until the slot in the top of the pinion is in line with the centerline of the housing 5 Screw in the left hand travel stop until it comes into contact with the pinion stop face For accurate travel stop a...

Page 51: ...igh end caps for double acting and spring return models Actuator sizes 150 to 1600 have low end caps for double acting models and high end caps for spring return models Table 17 End Cap Screw Torque Actuator size Thread Tool Size Torque Nm Torque lbf ft Target Min Max Target Min Max Q 40 M5 Allen Key SW 4 2 0 1 6 3 0 1 5 1 2 2 2 Q 65 M5 SW 4 2 0 1 6 3 0 1 5 1 2 2 2 Q 100 M5 SW 4 2 0 1 6 3 0 1 5 1 ...

Page 52: ... spring cartridges in case of spring set conversion When replacing spring cartridges in a spring return actuator ensure that the cartridges are replaced in their identical position from where they were removed Before assembling the spring cartridges and end caps make sure that the pistons are completely inwards Figure 37 Spring Placement Size 40 to 600 1 2 3 4 5 6 A B 1 2 3 4 5 6 1 2 3 4 5 6 N 10 ...

Page 53: ...7 4 Put the end cap screw washer 10 on the end cap screw 9 and tighten each end cap screw in small equal turns and in the sequence as per Figure 38 Refer to Table 17 for the correct torque We recommend to use some grease on the screws for easier fastening Figure 38 Spring Return End Cap Assembly Size 40 to 600 3 1 4 5 11 5 9 11 10 2 9 10 2 2 30 Installation Operation and Maintenance Manual DOC IOM...

Page 54: ...rsion When replacing springs in a spring return actuator ensure that the springs are replaced in their identical position from where they were removed Beforeassemblingthespringsandendcaps makesurethatthepistonsarecompletelyinwards Figure 39 Spring Placement Size 950 and 1600 A B 1 spring 0 spring 1 spring 1 spring 2 springs 1 spring 2 springs 2 springs 3 springs 2 springs 3 springs 3 springs Left ...

Page 55: ...the end cap screw washer 10 on the end cap screw 9 and tighten each end cap screw in small equal turns and in the sequence as per Figure 40 Refer to Table 17 for the correct torque We recommend to use some grease on the screws for easier fastening Figure 40 Spring Return End Cap Assembly Size 950 to 1600 5 30 5 1 2 3 4 5 6 9 10 9 10 11 2 11 2 Installation Operation and Maintenance Manual DOC IOM B...

Page 56: ...the end caps 3 and limit stops 4 2 In case of leakage around a The limit stop bolts Turn the lock nut of the bolts tighter until the leakage stops b The end caps Disassemble the end caps replace o rings and reassemble c The pinion top or bottom and A or B port Disassemble the complete actuator replace o rings and reassemble Figure 41 Basic Function and Air Leak Test 2 3 3 1 4 A B A B 52 April 2019...

Page 57: ...ark Rotate insert to one cam 22 5 Section 4 5 Pressure to low Apply pressure as per sizing Sizing is wrong Check valve torque data with actuator torque data Pinion is mounted in the wrong position Re assemble actuator Section 9 Actuator rotates valve does not No coupling between actuator shaft and valve spindle Install a coupling between actuator shaft and valve spindle Section 4 5 Actuator does n...

Page 58: ...on the solenoid valve Instructions shipped with the manual override Air leakage between actuator and solenoid valve Sealing between solenoid valve and actuator is not mounted air tight Reassemble solenoid valve taking care that all seals are in place Instructions shipped with the solenoid valve Double acting actuator will only move to open position Actuator has wrong solenoid valve configuration M...

Page 59: ...r supply voltage is not is not the same as the voltage of the applicable solenoid valve Connect the right power supply voltage Instructions of the solenoid valve There are problems with position feedback after sending the actuator to either the Open or Closed position The wiring of the feedback signals may be switched Connect the feedback wiring in the right way Instructions of the feedback device...

Page 60: ...Cast Aluminium alloy 15 2 1 Bearing piston PTFE 25 carbon filled 16 2 1 O ring piston Nitrile rubber 17 2 1 Bearing strip piston rack POM 18 2 Pinion High grade aluminium 19 2 1 Bearing pinion POM 21 2 1 O ring pinion Nitrile rubber 23 1 1 Thrust bearing pinion POM black UV stabilized 26 1 Indicator assembly ABS stainless steel screw 27 1 1 Circlip Spring steel 28 1 Drive insert Aluminium 30 2 Lim...

Page 61: ...ster 14 2 Piston Cast Aluminium alloy 15 2 1 Bearing piston PTFE 25 carbon filled 16 2 1 O ring piston Nitrile rubber 17 2 1 Bearing strip piston rack POM 18 1 Pinion High grade aluminium 19 2 1 Bearing pinion top POM 20 1 1 Bearing pinion bottom POM 21 1 1 O ring pinion top Nitrile rubber 22 1 1 O ring pinion bottom Nitrile rubber 23 1 1 Thrust bearing pinion POM black UV stabilized 26 1 Indicato...

Page 62: ...l or damage to material On spring return actuators with a broken spring cartridge the end cap can be shot away during disassembly of the actuator This can cause serious injury to personnel or damage to material A 1 Spring Load Relief CAUTION ROTATING ACTUATOR In case of an actuator valve assembly stuck in mid position leave the actuator on the valve and or mounting bracket during this procedure Fi...

Page 63: ...eved 5 Repeat the same procedure for the end cap screws on the other size of the actuator as shown in Figure A 1 6 In case of an actuator valve assembly stuck in mid position The actuator now can be disassembled from Valve by removing the mounting studs bolts Table A 1 Threaded Rod Dimensions in mm Actuator Size Thread Threaded rod length mm inch Q 40 M5 140 5 5 Q 65 M5 140 5 5 Q 100 M5 140 5 5 Q ...

Page 64: ... 5 16 18 7 7 9 2 F10 outer pattern M10 21 0 24 5 3 8 16 15 5 18 1 600 F10 inner pattern M10 21 0 24 5 3 8 16 15 5 18 1 F12 outer pattern M12 34 5 43 0 1 2 13 25 4 31 7 950 F10 inner pattern M10 21 0 24 5 3 8 16 15 5 18 1 F14 outer pattern M16 90 0 104 0 5 8 11 66 4 76 7 1600 F16 inner pattern M20 170 0 204 0 3 4 10 125 4 150 5 F25 outer pattern 4x M16 90 0 104 0 4x 5 8 11 66 4 76 7 1 Actuator size...

Page 65: ...mm 2 165 A3 Q 950 65 mm 2 559 A3 Q 1600 75 mm 2 953 A3 Table B 6 Angular Displacement Limit Stops Actuator size Turns for 5 adjustment of the pinion 360 revolution of limit stop screw will adjust Q 40 0 8 6 3 Q 65 0 6 8 3 Q 100 0 7 7 1 Q 150 1 2 4 2 Q 200 1 5 0 Q 350 0 8 6 3 Q 600 0 8 6 3 Q 950 1 1 4 7 Q 1600 1 3 4 1 Installation Operation and Maintenance Manual DOC IOM BQ E Rev 3 April 2019 61 Ap...

Page 66: ...s an end cap conversion kit in order to upgrade a standard actuator into a Full Stroke Ajdustment version The option is available for sizes 40 to 600 and both the double acting kit and spring return kit use the spring return end cap Figure C 1 Availability Formats of the Full Stroke Adjustment Option Complete Spring Return or Double Acting actuator Spring Return Full Stroke Adjustment Kit Double A...

Page 67: ...Nut Stainless steel 2 43 Full Stroke adjustment washer PA66 2 44 O Ring Full Stroke adjustment screw Nitrile rubber 2 45 O Ring Thread bush Nitrile rubber 2 46 Thread bush Aluminium 2 9 End cap screw Stainless steel 8 10 Washer end cap screw Stainless steel 8 11 O ring end cap Nitrile rubber 2 12 Warning sticker DA Full Stroke adjustment Polyester 2 13 Warning sticker SR Full Stroke adjustment Pol...

Page 68: ...e during assembly 5 For spring return actuators place the spring cartridges 7 back in their original positions 6 Install the Full Stroke end cap kits and tighten the end cap screws 9 10 For spring return units tighten each endap screw 9 10 in small equal turns and in the se quence as per Figure C 3 Refer to Appendix B Table B 1 for the correct torque 7 For Spring Return units place the black warni...

Page 69: ...of the DSA limit stop screws A and B located above the air connection interface Move the pistons of the actuator outwards by applying pressure to the A port 2 Screw in both the Full Stroke Adjustment Screws 41 until the screws touch the pistons You will feel an obstruction Important Do not overtighten the screws Figure C 4 DSA Limit Stop Screw Setting A A port 41 41 B You have now set the adjustme...

Page 70: ...e adjustment screw or un equal setting of both the screws will lead to high point loads on the pistons and can cause premature failure of the actuator 4 Test cycle the actuator to check if the correct rotation angle is set If required repeat steps 1 to 3 to adjust the rotation angle to the required angle Table C 2 Actuator angle rotation per full revolution of Full Stroke adjustment screw Actuator...

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