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KTM 

PNEUMATIC ACTUATORS - AW, AWN SERIES

INSTALLATION AND OPERATION MANUAL

Emerson.com/FinalControl

© 2017 Emerson. All rights reserved.

VCIOM-02905-EN 19/04

ACTUATOR USE

AW, AWN Type Actuators are suitable for 
operating ball valves and V-port valves.
Please use the actuators according to warnings 
and cautions described in this document. 
Failure to do so could result in an accident 
(due to wrong storage, installing, operation, 
maintenance and disassembling) and/or 
serious damage.
Please keep this manual in a handy place for 
immediate reference; be sure to provide it to 
purchaser, contractor, piping designer, user, 
operator or maintenance technician.

KTM reserves the right to discontinue the 
manufacture of, change or modify design and/
or construction of any KTM product during the 
manufacturing procedure, without incurring 
any obligation to accept for credit, to replace or 
furnish or install such changes or modifications 
on products previously or subsequently sold. 
This document is subject to change without 
notice.

SECTION 1 - SAFETY PRECAUTIONS

Precautions for using AW, AWN type actuators 
safely are highlighted with the following two 
warning signs to indicate the level of danger 
posed. Please read the postscript carefully to 
ensure safety and prevent any damage from 
occurring before starting to use the product.

WARNING

A potentially hazardous situation which, if not 
avoided, could result in death or serious injury.

CAUTION

A potentially hazardous situation which, if not 
avoided, may result in minor or moderate injury.

SECTION 2 - SPECIFICATION

The performance and safety of AW, AWN type 
actuators and conformity with your equipment 
or system should be checked by the design 
engineer or the person specifying your system 
based on our catalog or specification data. 
Upon arrival, the applicable conditions (double 
acting, direct acting, reverse acting, operating 
pressure, etc.) should be first checked to make 
sure they are correct.

SECTION 3 - STORAGE

CAUTION

The following items should be strictly followed in 
order for the actuators to be installed
and operated properly.
1.   Do not unpack the actuator from shipping 

package until just prior to installing it.

2.   Store the package in dry and non-corrosive 

atmosphere.

3.   When unpacked, plug or cap inlet and outlet 

port and direct these ports in horizontal and 
downward position to protecting from entering 
rain and dust.

Please read through this manual completely before operating the actuators

Summary of Contents for AW Series

Page 1: ...he following two warning signs to indicate the level of danger posed Please read the postscript carefully to ensure safety and prevent any damage from occurring before starting to use the product WARNING A potentially hazardous situation which if not avoided could result in death or serious injury CAUTION A potentially hazardous situation which if not avoided may result in minor or moderate injury...

Page 2: ...ion under supply pressure loss B Stainless steel external bolts and nuts K For high temperature 0ºC to 120ºC T For low temperature 45ºC to 60ºC Q High speed frequency 500 000 cycles Available for double acting type High speed Available for spring return type S High torque type spring return Accessories Option Description Blank Without any accessories CO ESDV of CO2 gas type H For double acting typ...

Page 3: ...de the specified range may cause damage to the cylinder or malfunction SECTION 6 CONSTRUCTION NOTE Only AWN13 has an oval shaped upper stem and a square shaped lower stem PARTS LIST No Parts Nme 1 Body 2 Stem 3 Para arm 4 Key 5 Set screw 6 O ring 7 O ring 8 Thrust bearing 9 Thrust bearing 10 Snap ring 11 Snap ring 12 Piston rod 13 Pin 14 Roller 15 Bearing 16 Snap ring 17 Adapter 18 Gasket 19 Beari...

Page 4: ...d check fully open position of the valve 2 If the position is not correct exhaust the compressed air letting the valve to close the valve Then perform the following steps 3 and 4 3 Loosen hexagon nut for locking open side stopper bolt turn the stopper bolt in respective direction by using hexagon bar wrench Clockwise turning of the bolt reduces travel angle of the actuator and counterclockwise tur...

Page 5: ...used apply tape to thread starting two threads back from end of fitting in order for the fragments of the tape not to enter inside of the pipe 3 Since copper tubes are regularly used for connecting accessories avoid vibrational place for installing In severe vibrational environments use Nylon tubing The copper tube loosen by vibration may cause leakage 4 Do not tighten the joint excessively to the...

Page 6: ...n Spring Return type cylinder VD Air Consumption of the Double Acting cylinder VS Air Consumption of the Spring Return type cylinder A B Cylinder capacity P Operating pressure MPa T Operating time Sec n Operating cycles in a time period One cycle means one reciprocating action FIGURE 7 Cylinder model Cylinder capacity ℓ A B A B SECTION 11 CAUTIONS PRIOR TO OPERATION 1 Check air leakage in pipeline...

Page 7: ... position will cause insufficient opening or closing in automatic operation or operation malfunctions 2 After resetting the nut to correct AUTO position lock the Handle by chain and lock to prevent misoperation a Unlock Padlock of Manual operator and remove chain b Turning Handle enables operation of valve to open or close Turning the handle clockwise operates to valve closing and counter clockwis...

Page 8: ... on the operating environment and conditions Generally maintenance after 100 000 operations or after 24 months from initial operation whichever comes earlier is recommended Replacing of spring units of single acting actuator after 200 000 operations or 60 months from first operation whichever comes earlier is recommended Consumption supplies should be replaced with new ones at the same time regard...

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