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9

Anderson Greenwood

 SerieS 95 Pilot oPerated Safety relief ValVeS

InstallatIon and MaIntenance InstructIons

6 pilot set pressure field test 
procedure

Refer to Figure 6

this procedure is for measuring the pressure 
where the valve will open. it will not measure 
where the valve closes. to measure the closing 
pressure, use the procedure in Section 5.
6.1  remove the pilot discharge tube from the 

pilot and replace with a cap that has a 
.06” diameter (1.5 mm) hole in it.

6.2  Connect the test equipment to the field test 

valve.

6.3  With the metering and vent valve closed, 

open the gas bottle and adjust the regulator 
pressure to about 200 psi (14 kp/cm

2

).

6.4  open the field test valve. Slowly open the 

metering valve and observe the test gauge. 
increase the pressure until gas flow at the 
pilot discharge fitting increases rapidly. 
the pressure at which this occurs is the set 
pressure of the valve.

fiGure 6

adapter fitting to ½” NPt port 

on field test valve

Primary set pressure 

adjustment under cap

Nitrogen 

bottle with 

shutoff valve 

and regulator

Bonnet vent

field test 

valve

test gauge

Metering valve

auxiliary set pressure 

adjustment under cap

High 

pressure 

hose

Vent valve

unscrew here for removal 

(install hand-tight only - 

lubricate threads)

Pilot discharge fitting

auxiliary setter

Pilot discharge tube

Main valve

series 95 pilot recommended field test 

set-up

6.5  to adjust the opening pressure turn 

the spring adjusting screw under the 
cap/adapter “in” to increase pressure or 
“out” to decrease pressure.

6.6  the iMo (international Maritime organization) 

rule set pressure tolerances are:

 

+ 10%  0 - 21.3 psi (0 - 1.5 kp/cm

2

)

 

+ 6% 

21.3 - 42.7 psi (1.5 - 3.0 kp/cm

2

)

 

+ 3% 

42.7 psi or 3.0 kp/cm

2

 and above

Pilot

Summary of Contents for Anderson Greenwood 95 Series

Page 1: ... the requirements of all applicable Anderson Greenwood Procedures and Instructions as well as applicable National and International Codes and Standards Safety precautions When the pressure relief valve is under pressure never place any part of your body near the pilot exhaust nor the outlet of the main valve The main valve outlet should be piped or vented to a safe location Always wear proper safe...

Page 2: ...ases to the set pressure of the pilot the pilot opens and vents the pressure from the top of the piston The force acting on the bottom of the piston is now greater than that acting on the top and the valve opens When the tank pressure decreases to the closing pressure of the pilot the pilot closes and tank pressure is directed to the top of the piston The force acting on the top of the piston is n...

Page 3: ... bolts first one side then the opposite side Do not overtighten the bolts as this will distort the diaphragm and cause leakage Figure 2 Notes 1 Gasket used on some check valves If check valve has gasket use gasket supplied in repair kit otherwise discard kit gasket 2 Some earlier model valves use two diaphragm check valves and no ball check valve Recommended spare parts for repairs Item Descriptio...

Page 4: ...o Section 8 for Soft goods repair kits part numbers Item Description 10 Lower bracket 20 Upper bracket 30 Bracket bolt 40 Washer 50 Hex nut 100 Body 110 Screw 140 Piston 150 Seat retainer 200 Washer used on 6 x 8 only 210 Cap liner 420 Bolt 460 Nozzle 520 Nut 550 Washer 560 Guide seal 610 O ring seat 620 Cap gasket 630 Nozzle gasket 640 Washer 700 Cap bolt hex 710 Cap bolt eye 1 Indexed in order o...

Page 5: ... spacer when torquing the spindle nut to prevent the stack from rotating After the pilot is assembled the set pressure must be adjusted Refer to Section 5 for instructions Notes A used in auxiliary setter Recommended spare parts for repairs 1 Part of Item 200 assembly Refer to Section 8 for Soft goods repair kits part numbers For Figures 4A and 4B Item Description 100 Body 110 Nozzle 120 Hex space...

Page 6: ...6 Anderson Greenwood Series 95 Pilot Operated Safety Relief Valves Installation and Maintenance Instructions Figure 4A Series 95 pilot with auxiliary setter ...

Page 7: ...7 Anderson Greenwood Series 95 Pilot Operated Safety Relief Valves Installation and Maintenance Instructions Figure 4B ...

Page 8: ...rop in the lines to the accumulator The set pressure is the highest pressure recorded on the supply pressure gauge Figure 5 1 5 mm pipe Accumulator cubic ft Primary set pressure adjustment under cap Blowdown adjustment Dome pressure gauge Vent Supply pressure Supply Supply port Auxiliary set pressure adjustment under cap 1 5 mm pipe 6 to 12 long Series 95 pilot test set up 5 3 Decrease the supply ...

Page 9: ...rease the pressure until gas flow at the pilot discharge fitting increases rapidly The pressure at which this occurs is the set pressure of the valve Figure 6 Adapter fitting to NPT port on field test valve Primary set pressure adjustment under cap Nitrogen bottle with shutoff valve and regulator Bonnet vent Field test valve Test gauge Metering valve Auxiliary set pressure adjustment under cap Hig...

Page 10: ...em 15 Figure 2 Check for gas flow at discharge tube to main valve outlet No gas flow should be detected Valve opens at correct pressure but does not close Pilot not sensing correct tank pressure Check valve in tank pressure sense line Figure 1 restricted Filter screen in pilot or small orifices in pilot restricted Important In an emergency main valve can be closed by pressurizing dome top of pisto...

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