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4.4  Adjustment tolerances

 

If the Type 81P liquid valve is not marked with the UV code stamp and if a water source is 
not available valves with set pressures greater than 750 psi (51.7 barg) may be set on air 
by adjusting the spring to obtain first crack at 95% of set pressure. The valve should not be 
popped on air as this may damage the seat. For set pressures below 750 psi (51.7 barg), the 
81P should only be set pressure adjusted using the water method above.

 

Note

:  valves with relief capacity in GPM must be set using water if the valve will bear the 'VR' 

repair symbol stamp.

 

Type 81P air valves shall be set using an accumulator large enough to accurately measure 
set pressure. Turn the spring adjustment screw on bonnet in most of the way. Increase 
pressure to desired level and back out screw until valve pops. Lock screw with jam nut and 
retest. Readjust as required.

Set pressure range

Valve operating characteristics

Tolerance or limit

Above 70 psig (4.8 barg)

Set pressure

± 3% of nameplate set

70 psig (4.8 barg) and below

Set pressure

± 2 psig

100 psig (6.9 barg) and above

Cracking pressure

92½% of nameplate set

50 psig (3.4 barg) to 99 psig (6.8 barg)

Cracking pressure

80% of nameplate set

5 SEAT LEAKAGE

5.1 If the valve leaks after repair, check for the following:

5.1.1  Full and even seating of nozzle and guide.
5.1.2  Foreign particles trapped between the seat and nozzle. If any are found they may have 

damaged the seat making it necessary to replace it.

5.1.3  Correct seat material for the valve set pressure. If item 1 and 2 reveal no evident seat 

leakage source, the procedures described in section 5.2. may be used to eliminate seat 
leakage. Section 5.2 applies only to PTFE seated -4 or -8 orifice type 81P with nameplate 
set pressures that do not exceed 250 psig (1724 kPag).

5.2 Seat sealing procedures

Heat the valve for 15 to 30 minutes in an oven preheated to 250-265°F (121-129°C). A concentrated 
heat source such as a heat gun or open flame must not be used. After the valve has air-cooled to 
room temperature, retest per section 4 to ensure seat tightness. If results have not improved, the 
valve should be disassembled and the seat replaced.

ANDERSON GREENWOOD 

TYPE 81P DSO PRESSURE RELIEF VALVES

MAINTENANCE INSTRUCTIONS

Summary of Contents for Anderson Greenwood 81P

Page 1: ...chucking spindle in lathe and holding nozzle against spindle Burnish with small force and for short time as PTFE deforms easily LUBRICANTS Part Set pressure Lubricant Spindle seals 50 1000 psig 3 4 69 0 barg Dow Corning FS3451 Above 1000 psig 69 0 barg Desco 600 Thread and adjusting bolt tip All Dow Corning 33 Engineering Doc 05 9040 072 Rev K Before installation these instructions must be fully r...

Page 2: ...r screw Bushing Spindle seal Spindle skirt Seat Spring washer Spring Body Guide seal Vent Plug Seal Bushing seal 2 4 Soft goods repair kit The part numbers for soft goods repair kits are listed below Each kit contains the seat and seals for all pressure ranges and the lubricant specified in paragraph 2 3 MATERIAL Orifice NBR FKM EPR 4 04 4805 029 04 4805 032 04 4805 071 8 04 4805 029 04 4805 032 0...

Page 3: ... D in soft jaw vise and replace seat 3 2 2 Examine nozzle and polish seating surface as required Replace if necessary 3 3 Assembly Assemble in reverse order of disassembly Lubricate the parts listed below with the lubricant specified Make sure the nozzle is fully and squarely seated in guide Seat detail FIGURE 2 G J ORIFICE Cap Pressure adjustment screw Outlet Nozzle Spindle Guide Drag seal Seat r...

Page 4: ...et and back out screw until the valve pops or gushes liquid Set pressure is defined as 93 of that pressure where the valve pops Example liquid English liquid International liquid Nameplate set 75 psig 5 2 barg POP or GUSH 107 2 75 78 75 to 81 75 psig 107 2 5 2 5 4 to 5 6 barg Actual POP 80 psig 5 5 barg Actual set 80 93 74 4 psig 5 5 93 5 1 barg ANDERSON GREENWOOD TYPE 81P DSO PRESSURE RELIEF VALV...

Page 5: ...arg and below Set pressure 2 psig 100 psig 6 9 barg and above Cracking pressure 92 of nameplate set 50 psig 3 4 barg to 99 psig 6 8 barg Cracking pressure 80 of nameplate set 5 SEAT LEAKAGE 5 1 If the valve leaks after repair check for the following 5 1 1 Full and even seating of nozzle and guide 5 1 2 Foreign particles trapped between the seat and nozzle If any are found they may have damaged the...

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