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VCIOM-16425-EN 21/05

Before installation, these instructions must be read carefully and understood.

ANDERSON GREENWOOD

 4020HP PRESSURE AND VACUUM RELIEF VALVE

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

TABLE OF CONTENTS

1.  Safety Precautions ........................................ 2
2.  General Descriptions .................................... 2
3. Operation ....................................................... 2
4.  Set Pressure/Vacuum Verification ............... 3
5. Installation ..................................................... 5
6. Maintenance .................................................. 5
7.  Valve Disassembly ......................................... 5
8.  Valve Refurbishment ..................................... 9
9.  Valve Reassembly ......................................... 9
10. Testing Set Pressure and Vacuum ............. 10

Tables and Figures

Table 1 

Inlet Flange Thread Forms ............. 5

Table 2 

Vacuum Pallet Ranges, inch ........... 8

Table 3 

Vacuum Pallet Ranges, mm ........... 8

Table 4 

Seat Lap Band Width ....................... 9

Table 5 

Pallet Thickness ............................ 10

Table 6 

Pallet Lengths ............................... 10

Table 7 

Equivalent Weights for

   

Vacuum Setting ............................. 11

Table 8 

Replacement Parts ....................... 13

Figure 1  Valve General Assembly ................. 4
Figure 2  Pressure Pallet Assembly .............. 6
Figure 3  Vacuum Pallet Assembly
   

VLP/LP 2" (50 mm), 3" (75)

   

and 4" (100 mm) .............................. 7

Figure 4  Vacuum Pallet Assembly
   

VLP/LP 6" to 12" 

   

(150 mm to 300 mm ) ...................... 7

Figure 5  Vacuum Pallet Assembly HP .......... 8

Summary of Contents for ANDERSON GREENWOOD 4020HP

Page 1: ...sembly 5 8 Valve Refurbishment 9 9 Valve Reassembly 9 10 Testing Set Pressure and Vacuum 10 Tables and Figures Table 1 Inlet Flange Thread Forms 5 Table 2 Vacuum Pallet Ranges inch 8 Table 3 Vacuum Pallet Ranges mm 8 Table 4 Seat Lap Band Width 9 Table 5 Pallet Thickness 10 Table 6 Pallet Lengths 10 Table 7 Equivalent Weights for Vacuum Setting 11 Table 8 Replacement Parts 13 Figure 1 Valve Genera...

Page 2: ...vacuum will cause the vacuum pallet to begin to lift thus breaking the vacuum by allowing atmospheric air to be drawn into the tank in breathing In order for the valve to open and achieve its design lift an overpressure will be required The 4020HP PVRV has been designed to achieve this design lift and rated capacity within 10 overpressure Set pressures are adjusted by altering the compression on t...

Page 3: ...rease set pressure and anticlockwise will decrease set pressure After adjustment secure adjusting screw P16 using locknut P18 and refit cap P19 3 Repeat set pressure verification as per 4 1 and repeat set pressure adjustment if required 4 3 Vacuum Setting Verification For verification of the vacuum setting the flow rate out of the accumulator should be limited such that when the vacuum setting is ...

Page 4: ...Pressure Compression Spring P15 Upper Spring Plate P16 Pressure Adjusting Screw P17 Skid Ring 6 150 mm and larger P18 Locknut P19 Pressure Cap V1 Vacuum Seat Body V2 Cover V3 Vacuum Seat V4 Vacuum Post V5 Shroud V6 Cap Screw V7 Seat O ring V8 Cover O ring V9 Cover Washer V10 Cover Hex Set Screw V11 Vacuum Pallet Assembly V12 Vacuum Mesh V13 Mesh Plate V14 Mesh Plate Hex Set Screw V15 Guide Tube Ga...

Page 5: ... must be isolated from tank pressure before servicing or removing All gas vapour must be blocked and pressure safely vented Wear appropriate protective clothing and breathing apparatus if hazardous gas vapours are present NOTE Storage tank inlet piping configurations should conform to recognized standards Different configurations will develop different inlet pressure losses when the valve is flowi...

Page 6: ...ide tube V16 and guide tube gasket V15 3 Remove seat V3 complete with vacuum posts V4 by removing cap screws V6 4 Remove O ring V7 Identify pallet assembly weights and seat as vacuum side parts If required unscrew hex set screws V14 remove mesh plate V13 and recover vacuum mesh V12 7 3 Pressure Pallet See Figure 2 1 Remove nut 8 and washer where used 7 to release pivot point 9 from assembly 2 Sepa...

Page 7: ...ction whereas the HP has a significant disc for strength Refer to Table 2 for vacuum pallet ranges VLP VP Vacuum Pallet 2 50 mm 3 75 mm and 4 100 mm Remove nut 5 washer where used 4 to release stem 6 from assembly Separate pallet disk 3 diaphragm 2 pallet 1 and any weights taking care to identify weights removed to help reassembly VLP VP VACUUM PALLET 6 150 mm 8 200 mm 10 250 mm and 12 300 mm Remo...

Page 8: ...VLP Pallet LP Pallet HP Pallet From To inc Above To inc Above To 50 Aluminium 30 61 61 178 178 2540 316 SST 64 147 147 356 356 2540 75 Aluminium 28 43 43 178 178 2540 316 SST 64 99 99 356 356 2540 100 Aluminium 28 41 41 178 178 2540 316 SST 64 89 89 356 356 2540 150 Aluminium 28 51 51 178 178 2540 316 SST 64 112 112 356 356 2540 200 Aluminium 28 58 58 305 305 2540 316 SST 64 122 122 508 508 2540 2...

Page 9: ...during disassembly however they can also be identified by thickness and length See Tables 4 and 5 Also discard and replace the pallet disk 9 1 Vacuum Pallet VLP LP Vacuum Pallet 2 50 mm 3 75 mm and 4 100 mm See Figure 3 Assemble pallet 1 diaphragm 2 and pallet disk 3 to stem 6 and secure using washer if fitted 4 and nut 5 VLP LP Vacuum Pallet 6 150 mm 8 200 mm 10 250 mm and 12 300 mm See Figure 4 ...

Page 10: ...ring assembly 2 Reinstall pressure pallet as identified during valve disassembly ensuring the pallet slides easily between the guide posts Place ball P11 in socket of pivot point 8 Refit bird screen P5 and weather hood P1 3 Assemble stem P13 complete with lower spring plate P12 to locate on ball P11 Assemble spring P14 and upper spring plate P15 For valves 6 150 mm and larger fit skid ring P17 in ...

Page 11: ...19 1 3 8 6 27 5 2 12 5 6 14 0 14 7 0 2 0 4 0 9 3 9 2 1 4 8 0 9 3 6 14 3 0 6 4 22 4 2 10 31 14 1 14 6 4 16 1 0 8 0 5 2 5 0 0 9 4 1 4 1 8 9 3 4 4 1 16 3 5 7 3 25 7 1 11 36 6 9 16 7 2 18 1 2 9 0 5 2 9 7 0 9 4 9 6 1 8 10 5 8 4 5 18 3 9 8 2 28 10 0 13 40 15 8 18 8 0 20 1 5 0 0 5 2 14 3 0 9 5 1 8 2 3 11 8 2 5 0 20 4 3 9 1 31 12 9 14 45 8 7 20 8 8 22 1 7 1 0 5 3 2 9 1 4 5 9 9 2 3 12 10 6 5 4 22 4 8 10 34...

Page 12: ...08 2 1 49 154 13 5 70 4 8 70 4 9 6 1 8 10 2 1 4 5 17 14 1 7 7 40 4 7 18 70 15 1 32 111 5 0 50 159 6 4 72 5 6 72 4 11 7 1 8 10 6 7 4 5 18 6 3 8 2 41 7 1 19 72 15 5 33 114 7 9 52 163 15 2 74 6 4 74 4 13 8 1 8 10 11 3 4 5 18 14 5 8 2 42 9 6 19 74 16 0 34 117 10 8 53 168 8 1 76 7 2 76 4 15 9 1 8 10 16 0 4 5 19 6 7 8 6 43 12 0 20 77 0 4 35 120 13 7 54 173 1 0 78 8 0 78 5 2 1 2 3 11 4 6 5 0 19 14 8 8 6 ...

Page 13: ... PTFE 11281489 11280624 11281492 11281495 11281497 11280837 11281502 Backing Disk Figures 4 and 5 Very Low Pressure General Service Gasket 11183856 11183886 11183887 11183888 Low Pressure 11411623 11411631 11411634 11411636 High Pressure 11183282 11183284 11183285 11183286 11183287 11183288 11183289 Spacer Disk Figures 4 and 5 Very Low Pressure General Service Gasket 11183857 11183889 11183890 111...

Page 14: ... been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerso...

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