Emerson ACTURA Flex 48330 User Manual Download Page 53

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Chapter 5 Operating SCU 43

ACTURA Flex 48330

Power System User Manual

5.5.3 Alarm Type Table

Table 5-3 Alarm type table

Serial

No.

Alarm

Description

Default

alarm level

Default

relay

Related parameter

configuration

Input MCB Trip

The system AC input MCB tripped

Critical

None

SPD Fault

The SPD circuit is faulty

Critical

Only in a system with
AC sampling board

Digit Input Fault

The alarm name is user defined, not
longer than 10 characters. The
high/low level alarm can be set in the
alarm mode.

No alarm

None

In a system with AC
sampling board, you can
name 2 routes; in a
system without AC
sampling, you can name
8 routes

DC/DC Failure

Including DC/DC converter fault

Critical

None

AC Over Volt

The system AC input voltage is
higher than the set value of
parameter “OverVolt”

Critical None

Over-voltage

alarm

Ph-X Volt Low

The system AC input voltage is lower
than the set value of parameter
“LowVolt”

Critical None

Under-voltage

alarm

7 Phase

failure

The AC input voltage of the power
system is lower than 80V

Critical None

8 Power

Failure

In double-AC auto-switchover
system:
1. All AC voltage inputs are lower
than 80V.
2. Both AC inputs 1 and 2 are
broken.
In single AC input system or
double-AC manual-switchover
system, the AC voltage of all
rectifiers are lower than 80V

Major 1

DC Voltage High

System DC output voltage is higher
than the set value of parameter
“Temp Threshold: Over”

Critical 2

Over-voltage

alarm

10 DC

Under-volt

System DC output voltage is lower
than the set value of parameter
“Temp Threshold: Under”

Critical 2

Under-voltage

alarm

11 DC Voltage Low

System DC output voltage is lower
than the set value of parameter
“Temp Threshold: Low”

Observation

2 Low-voltage

alarm

12 Batt

Overtemp

Battery temperature is higher than
the set value of parameter “Temp
Threshold: Over Temp”

Major None

Over-temperature alarm
point

13 Batt

Temp

High

Battery temperature is higher than
the set value of parameter “Temp
Threshold: High Temp”

Observation

None

High temperature alarm
point

Summary of Contents for ACTURA Flex 48330

Page 1: ...the nearest Emerson local sales office or service center Copyright 2005 by Emerson Network Power Co Ltd All rights reserved The contents in this document are subject to change without notice Emerson Network Power Co Ltd Address No 1 Kefa Rd Science Industry Park Nanshan District 518057 Shenzhen China Homepage www emersonnetworkpower com cn E mail support emersonnetwork com cn ...

Page 2: ...st be observed when installing the power system The installation personnel must be licensed to operate high voltage and AC power In operation be sure to remove conductive objects such as watch bracelet ring and so on When water or moisture is found on the cabinet turn off the power immediately In moist environment take precautions to keep moisture out of the power system Prohibit warning label mus...

Page 3: ...erforming DC live operations Never wear a watch bracelet ring or other conductive objects during operation Insulated tools must be used Battery Before any operation on battery read very carefully the safety precautions for battery transportation and the correct battery connection method Non standard operation on the battery will cause danger In operation precautions should be taken to prevent batt...

Page 4: ...in the DC Power System 2 Sharp object When moving equipment by hand wear protective gloves to avoid injury by sharp object 3 Cable connection Please verify the compliance of the cable and cable label with the actual installation prior to cable connection 4 Binding the signal cables The signal cables should be installed separately far away from heavy current and high voltage cables with distance at...

Page 5: ...on Procedures 15 2 2 1 Cabinet Installation 15 2 3 External Electrical Connection Interface 17 2 3 1 Connection Of Input Cables 17 2 3 2 Connection Of Load Cables 20 2 3 3 Connection Of Communication Cables 21 2 3 4 Layout Of Connector Board S6415X2 22 2 3 5 Interface Definition Of Connector Board S6415X2 23 2 3 6 Connection Of Temperature Sensor Cables 24 2 3 7 Connection With MODEM 24 2 3 8 Conn...

Page 6: ...larm Call Back Plan 46 5 5 5 Changing Alarm Types Of Dry Contacts 46 5 5 6 Setting Alarm Type For Dry Contacts 46 5 5 7 Set the Alarm Names Through PLC Function 48 5 6 Maintenance 51 5 7 Setting System Parameters 53 5 7 1 Parameter Setting Method 53 5 7 2 Batt Selection 55 5 7 3 LVD Parameter Description 56 5 7 4 Charging Management Parameters 57 5 7 5 Battery Test Parameters 60 5 7 6 Temperature ...

Page 7: ...gram For 2000mm 600mm 600mm Cabinet 79 Appendix 2 2 Engineering Design Diagram For 2000mm 600mm 400mm Cabinet 80 Appendix 2 3 Engineering Design Diagram For 700mm 600mm 400mm Cabinet 81 Appendix 2 4 System Input And Output Connector Specs 81 Appendix 3 System Circuit Diagram 82 Appendix 3 1 System Electric Schematic Diagram 82 Appendix 3 2 System Wiring Diagram 83 Appendix 3 3 MFU Electric Wiring ...

Page 8: ...k plan 46 Table 5 5 Optional alarm types 47 Table 5 6 Logic matrix used for configuring 8 dry contacts 49 Table 5 7 Example of PLC setting 49 Table 5 8 PLC SN and Alarm 49 Table 5 9 Password levels and authorities 54 Table 5 10 Value description of the basic battery parameters 56 Table 5 11 Value description of the LVD parameters 57 Table 5 12 Charging management parameter value description 59 Tab...

Page 9: ...f single phase AC power input 19 Figure 2 9 Connection of dual phase AC power input 19 Figure 2 10 Connection of load cables 20 Figure 2 11 Cable connection to MCB 20 Figure 2 12 Connector board in rectifier shelf 21 Figure 2 13 Layout of connector board S6415X2 22 Figure 2 14 Input output interfaces of TD 5648DC MODEM 24 Figure 2 15 Cabinet with four battery strings installed 26 Figure 2 16 Conne...

Page 10: ......

Page 11: ...ulti Function Unit MFU rectifier shelf and BCU optional The product is used in base station small exchange station satellite communication data communication and so on with a strong adaptability to power network fluctuation This system is used as a power supply for telecom equipment with system nominal voltage of 48V and positive terminal earthed 1 3 Features The DC power system is easy to operate...

Page 12: ...gement with BLVD function Up to 200 PCS of historical alarms can be stored in SCU Provide RS232 Modem and dry contacts communication interfaces 1 4 System Configuration The outline of the DC Power System is illustrated in Figure 1 1 Multi function unit Rectifier Door Connector Board Control unit Rectifier shelf Rectifier cover Battery connection unit Battery shelf Figure 1 1 Outline There are thre...

Page 13: ...ithout SPD 3P 220V AC input with SPD 3P 220V AC input without SPD 5 2P AC input MCBs Individual AC cables with just terminals DC distribution Up to 28 13mm wide MCB or 20 18mm wide MCB Rectifier Up to 5 rectifiers Control unit 1 SCU BCU 1 BCU with up to 5 battery circuit breakers Battery Telion 12V 165Ah FT 16 Blocks Hawker 12V 155Ah FT 16 Blocks Hawker 12V 105Ah FT 20 Blocks Hawker 12V 105Ah FT a...

Page 14: ...necting 50A Rectifier Ear Bracket a Actual appearance front view Back Board Bus Bar b Actual appearance rear view Figure 1 2 Rectifier shelf outline The shelf can accommodate 5 rectifiers and a control unit as shown in Figure 1 3 The user can mount the rectifier shelf into cabinets with widths of 600mm and depths of 400mm The rectifier shelf has a height of 3U 132 5mm Figure 1 3 Rectifier shelf wi...

Page 15: ...ment input 4 battery fuse alarm signal measurement input 2 battery current shunt measurement inputs 1 load Current shunt measurement input System bus bar DC Voltage measurement input Three phase from two mains AC Voltage measurement inputs CAN communication between rectifiers and controller AC alarm module signals System fault indicator drivers LLVD BLVD mono contactor driver outputs The entire si...

Page 16: ...ing The connector board is mounted in the room 1U 2U at the top of the SCU The shelf has a 1U 2U panel for the connector board One RS232 and Ethernet ports are located at the front of the connector board The shelf has two rails for supporting the connector board 1 5 2 Rectifier Outline The appearance and dimensions unit mm of the rectifier are illustrated in the following figure Figure 1 4 Dimensi...

Page 17: ...ne of SCU Dimension H W D 132mm 85mm 287mm Weight 0 76kg Multi Communication mode SCU communicates with MC Main Computer through the RS232 MODEM communication port and 8 groups of alarm dry contacts on the Signal Junction Board SCU supports both China Telecom Communication Protocol and EEM Protocol Make sure that the baud rates for receiving and transmitting are set to be consistent when using SCU...

Page 18: ...n of analog and digital values MC can acquire the real time analog and digital values of DC Power System through SCU 2 Remote control functions MC can shut down the rectifiers change the boost charge status to float charge status or in reverse silence the alarm and stop start the battery test through SCU Alarm category settings for dry contact output 1 Through setting the parameter of Relate Relay...

Page 19: ...n browse the rectifier parameter serial No software version and the setting of internal switches See the following table Table 1 4 Authority and default password Level Authority Default password User Configuration of general parameters 123456 Operator User s authority plus resetting system resetting password and modifying system type 654321 Administrator Operator s authority plus modifying passwor...

Page 20: ...has a height of 4 5U 200mm 1 5 5 Battery Connection Unit BCU Outline The outline of the Battery Connection Unit BCU is illustrated in Figure1 7 Enclosure 48V DC Bus Battery MCB Figure 1 7 Outline of battery connection unit BCU Physical size Battery Connection Unit BCU can be installed in cabinets with widths of 600mm and depths of 400mm and 600mm BCU has a maximum height of 1 5U 67mm BCU contains ...

Page 21: ...ng combination of units 16 Blocks of Telion 12V 165Ah FT batteries or 16 Hawker 12V 155Ah FT batteries 20 Blocks of Hawker 12V 105Ah FT batteries 16 Blocks of Telion 12V 100Ah FT batteries 20 blocks is preferred if possible 16 Blocks of Hawker 12V 105Ah Ft batteries and 6U of unspecified equipment such as DC DC converters or similar 2 0m 0 6m 0 4m cabinet This cabinet accommodates 1 MFU 1 Rectifie...

Page 22: ...one Mildew None Moisture Water proof Fire protection No flammable on the top bottom of the cabient The DC Power system will be damaged if dust or sand accumulates in it The following measures are recommended for dusty environment 1 The system should be installed in an airtight and air conditioned power room The air conditioner filter should be well serviced without being obstructed To reduce the d...

Page 23: ... installation including power supply and lighting 2 1 4 Tools Material 1 Tools required for power equipment installation include electric drill wire cutter wire presser various wrenches screwdriver electrician knife and steel saw The tools must be insulated and antistatic handled before they are used 2 Power cables for electrical connection include AC cables DC load cables battery cables earth cab...

Page 24: ...carefully inspected when it is unpacked The equipment unpacking and inspection are allowed only after it arrives the installation site The inspection is co accomplished by the user representative and representative from Emerson Network Power Co Ltd When inspecting the equipment first open the packing case with packing list put in it take out the packing list and conduct inspection against the pack...

Page 25: ... installation holes of the power supply cabinet determine the accurate position of the center points of the installation holes on the floor and mark them with a pencil or oil pen Applicable to the cabinet with 600mm depth Applicable to the cabinet with 600mm depth Figure 2 1 Installation dimensions of the cabinet base Step 2 drill reserve holes The expansive pipes delivered with the power system a...

Page 26: ... 2 Installing expansive pipe Step 4 place cabinet in position Move the cabinet to the installation position aligning the installation holes of the cabinet to the expansive pipe on the ground Step 5 fix the cabinet After the cabinet is in position make some horizontal and vertical adjustments Insert some iron pieces under the lower edge and corner of the cabinet to adjust the vertical obliquity of ...

Page 27: ...is connected to the AC input terminals directly There are 6 AC input modes as shown in Table 2 2 Table 2 2 AC input modes Item Function unit Amount 3P N 380V AC input 1P N 220V AC input L1 L2 220V AC input 3P 220V AC input Terminals only for individual rectifier AC feeds AC distribution 2P MCB only for individual rectifier AC feeds Connection method Strip the insulation layer of one end of the AC ...

Page 28: ...shown in Figure 2 6 AC input cable Cable bracket Top cover Figure 2 6 Top cover There is a cable bracket on the top cover The input cables are bound to the cable bracket with a cable tie Different cable connection modes There are 4 AC input terminals For 3 phase AC power input just connect the AC input cables as shown in Figure 2 7 L1 L2 L3 N AC input terminals Figure 2 7 Connection of 3 phase AC ...

Page 29: ...If the cables are the same color they should be identified with labels The AC cables should be laid separately from the DC cables No splice damage or scratch on the cables is permitted The rectifier AC input cables have already been connected in factory Note 1 To insure AC input cable has enough bearing current capability the section area of the AC input cable for 3 phase AC power input should not...

Page 30: ...igh priority load busbar Figure 2 10 Connection of load cables Explanation the load MCBs and battery MCBs can be configured flexible according to the actual requirements Their setting range is shown in the following table Table 2 3 Configuration number of load MCBs and battery MCBs Busbar type Max load number Note Battery 48V busbar 0 5 High priority load busbar 0 19 Low priority load busbar 0 28 ...

Page 31: ... corresponding MCB connected with it DC output branch should match the load capacity It is highly recommended to connect priority load to BLVD branch and normal load to LLVD branch 2 3 3 Connection Of Communication Cables There is a connector board in the rectifier shelf The board is shown in Figure 2 12 J10 J11 Ethernet Port Figure 2 12 Connector board in rectifier shelf There is an Ethernet port...

Page 32: ...22 Chapter 2 Installation ACTURA Flex 48330 Power System User Manual 2 3 4 Layout Of Connector Board S6415X2 Figure 2 13 Layout of connector board S6415X2 ...

Page 33: ...lose DO5_NC 2 Relay output 6 normal close DO6_NC 3 Relay output 5 common DO5_COM 4 Relay output 6 common DO6_COM 5 Relay output 5 normal open DO5_NO J5 6 Relay output 6 normal open DO6_NO 1 Relay output 7 normal close DO7_NC 2 Relay output 8 normal close DO8_NC 3 Relay output 7 common DO7_COM 4 Relay output 8 common DO8_COM 5 Relay output 7 normal open DO7_NO J6 6 Relay output 8 normal open DO8_NO...

Page 34: ...EK TD 5648DC MODEM for example to illustrate the connection Power Figure 2 14 Input output interfaces of TD 5648DC MODEM Conneting modem with M500D control unit MODEM connects with M500D monitoring module through connector board S6415X2 1 Connect telephone line to the LINE port of MODEM 2 Connect the 48V POWER terminal of MODEM with the J19 socket of connector board S6415X2 3 Connect RS 232 DB25 f...

Page 35: ... types Connecting method After peeling the signal cable terminal insert it into the dry contact terminal then tighten the hold down bolt to compress the signal cable 2 4 Battery Installation And Cabling 2 4 1 Battery Installation The DC Power System with standard configuration has 4 battery strings The DC Power System with non standard configuration can connect to up to 5 battery strings In the sy...

Page 36: ...2 Battery Cable Connection The battery connection for the cabinet with standard configuration is different from that of the cabinet with non standard configuration Standard configuration The DC Power System with standard configuration has no BCU The system has four battery strings The negative battery cable is of blue color and the positive one is of black color There are two connection methods on...

Page 37: ...attery cables 2 Batter Connection for Cabinets of 600 400 2000 mm and 600 600 2000 mm The connection is show in Figure 2 17 Positive battery cable Negative battery cable Figure 2 17 Positive and negative battery cables in each level One end of positive battery cable is connected to the neutral bus of the DC power cabinet Another end of the positive battery cable is connected to the positive termin...

Page 38: ...terminal of the battery string in each level as shown in Figure 2 17 One end of negative battery cable is connected to the negative terminal of the battery string in each level as shown in Figure 2 17 Another end is connected to the BCU as shown in Figure 2 18 The connection has already been done in factory Negative Battery Cables Blue Figure 2 18 Negative battery cables connection in BCU Note 1 B...

Page 39: ...ables The parallel connection of the DC power system cabinet with the battery cabinet is shown in Figure 2 19 Main cabinet BCU Extension cabinet Batteries Figure 2 19 Parallel connection of DC power system cabinet with battery cabinet DC Parallel connections The DC cables are connected to the output of the rectifier shelf in the MFU Up to two Battery Connection Units BCUs can be connected in the D...

Page 40: ...y should be removed switched off 3 Check with an ohmmeter between the positive and negative terminals of battery They must be no short circuit 50ohms 4 Check with an ohmmeter between the battery terminals and shelf chassis They must be no short circuit 50ohms 5 Check the battery block voltage and total battery voltage The voltages shall correspond to the values given by battery manufacturer 6 Chec...

Page 41: ...tivated the difference may be 3 V from the set value 3 If temperature compensated charging is activated warn the sensor on the battery with your hand and observe the system voltage The voltage should start to drop 4 Switch on the battery circuit breakers The battery voltage will increase and reach the system voltage Might take hours depending on the charging state of the battery 5 Switch on the ci...

Page 42: ... out and inspect it 4 3 Testing SCU When the rectifiers are operating normally switch on the SCU the SCU should start and display the start screen If the system self test is normal seconds later SCU displays Initial Screen with System Information 2004 09 16 53 5V 300 A System Alarm Auto BC There are default system parameter settings in the SCU including the AC voltage alarm points DC voltage alarm...

Page 43: ...d via the left hand side of the BCU and a maximum of 5 cables via the right hand side of the BCU The user can mount the BCU 15mm or more above a Front terminal battery Care shall be taken to connect the battery to the BCU via cables in this orientation The user can safely connect battery cables on a live system with only front access BCU can be partially slid out in order for this to be achieved T...

Page 44: ...d Off On There are major or critical alarms SCU controller uses a 128 64 dot matrix LCD unit It has 6 functional keys Its interface is easy to use and supports multi language display The panel of the controller is easy to remove The functions of these 6 keys are shown in Table 5 2 Table 5 2 Functions of SCU keys Key Function ESC Return to the upper level menu ENT Enter the main menu or confirm the...

Page 45: ...setting the parameter values As for those important parameters related to battery management such as BLVD you should be fully aware of their influence upon the system before you change their values Note For the exact meanings of the abbreviations used in LCD displayer see Appendix E Glossary 1 The LCD will prompt you to select a language once the monitoring module is powered on 英文 English You can ...

Page 46: ...ncluding the setting of alarm parameter battery parameter AC DC parameter rectifier parameter and system parameter 5 3 Querying System Status 5 3 1 First Page Of System Information 1 At the main menu page press ESC to return to the first system information page 2 If no operation is conducted on the monitoring module keypad for 8 minutes the LCD will return to the first system information page and ...

Page 47: ... the host 5 3 2 Other System Information Screen The system information is shown in many pages The default page of the monitoring module after the system power on is the system information first page You can press or to scroll up or down to view more operation information as shown in the following page Battery information page Batt1 295 A Actual 99 1 Batt2 0 A Remain 0 1 Battery 1 battery 2 They re...

Page 48: ...e the real time battery capacity according to the detected charge current charge time and preset battery charge efficiency If the calculated battery remaining capacity is higher than the rated capacity the monitoring module will automatically change the calculated battery remaining capacity to the rated capacity AC information page There is no AC data acquisition board in ACTURA Flex 48330 Power S...

Page 49: ...nu and press ENT to confirm Status Rectifiers Active Alarm Alarm History 3 Use or to select the Rect Info submenu as shown in the above figure Press ENT to confirm Rect 1 01234567 54 1V 30 2A AC On DC on AC Volt 220V Rect 1 01234567 CurrLimit 34 AC Derated Y Temp Derated N The information of every rectifier is displayed in two pages The information in the first page includes rectifier serial No ou...

Page 50: ... through the LCD of the monitoring module 5 5 1 Querying Active Alarm When a new alarm is raised and there is no operation on monitoring module keypad within 2 minutes the LCD of the monitoring module will prompt automatically the active alarm If there are multiple alarms in the current system you can query alarms through the following steps 1 At any system information page press ENT to enter the ...

Page 51: ...rst Use or to view all active alarms While querying rectifier alarms press and the rectifier ID will be displayed and the Run indicator of the corresponding rectifier will blink Rect ID 02030405 In the case of battery test alarm or maintenance time alarm press to display the prompt information Notice Press ENT Clear ESC Key Quit In the prompt page press ENT to confirm the alarm 4 At any active ala...

Page 52: ...toring module are stored in cyclic order Up to 200 alarms will be recorded Above that the earliest alarm will be cleared automatically 1Alarm SPD Fault 040411 20 08 30 040411 22 08 30 At the monitoring module the displayed historical alarm information includes alarm serial No alarm name and alarm start end time year month day hour minute second If it is a rectifier that raised the alarm the ID of ...

Page 53: ...f parameter LowVolt Critical None Under voltage alarm 7 Phase failure The AC input voltage of the power system is lower than 80V Critical None 8 Power Failure In double AC auto switchover system 1 All AC voltage inputs are lower than 80V 2 Both AC inputs 1 and 2 are broken In single AC input system or double AC manual switchover system the AC voltage of all rectifiers are lower than 80V Major 1 9 ...

Page 54: ...ll be open automatically 2 BLVD through manual operation Critical 4 BLVD enabled 23 Load 1 Faiure Over load short circuit manual disconnection or alarm circuit faulty Critical 6 24 Load 2 Faiure Over load short circuit manual disconnection or alarm circuit faulty Critical 6 25 Load 3 Faiure Over load short circuit manual disconnection or alarm circuit faulty Critical 6 26 Load 4 Faiure Over load s...

Page 55: ... than 45 C Observation 3 45 Rect Com Failure Rectifier and monitoring module communication interrupted Major 3 46 Multi Rect Fail More than 2 rectifiers raised alarms Critical None 47 Self detect error Error is detected through hardware self detection No alarm None 48 Manual Mode Battery management in the manual state No alarm None 49 Non FC Status Including auto BC Cyclic Boost constant current t...

Page 56: ...of different alarms may change their audible visual alarm mode and call back plan too Pressing any key on the monitoring module can silence the alarm sound The sound will disappear and alarm indicator will be off when all alarms are cleared You can configure how long an alarm sound will last or choose to make no alarm sound For details see 5 7 11 Alarms Settings 5 5 5 Changing Alarm Types Of Dry C...

Page 57: ...over power system Digit Input DI 7 DI 8 DC voltage Phase A of AC route 1 Phase B of AC route 1 Phase C of AC route 1 Phase A of AC route 2 Phase B of AC route 2 Phase C of AC route 2 Valid in the double AC inputs auto switchover power system Load current Valid in the system with load shunt Battery 1 current Valid in the system with battery shunt Battery 2 current Valid in the system with battery s...

Page 58: ...m C Dry contact No 3 AND 5 5 7 Set the Alarm Names Through PLC Function Connect the serial port of MC to the RS 232 port of SCU then configure the alarm types that correspond to the dry contact outputs through MC An 8 row 6 column logic matrix is used in configuring these 8 dry contacts Every row in the matrix corresponds to one dry contact The setting of one dry contact has 6 bytes Byte 0 The dry...

Page 59: ...3 and Column 0 is 1 Use Dry Contact 3 AlarmPLC 3 1 1 Elemant value of Row 3 and Column 1 is 1 Alarm SN of Fuse 1 Blow up AlarmPLC 3 2 3 Elemant value of Row 3 and Column 2 is 3 AND Logic AlarmPLC 3 3 2 Elemant value of Row 3 and Column 3 is 2 Alarm SN of Fuse 2 Blow up AlarmPLC 3 4 3 Elemant value of Row 3 and Column 4 is 3 OR Logic AlarmPLC 3 5 43 Elemant value of Row 3 and Column 5 is 43 Alarm S...

Page 60: ... AC Signal Acquisition Board is installed 21 Phase B of AC 1 Enabled when an AC Signal Acquisition Board is installed 22 Phase C of AC 1 Enabled when an AC Signal Acquisition Board is installed 23 Phase A of AC 2 Enabled when an AC Signal Acquisition Board is installed 24 Phase B of AC 2 Enabled when an AC Signal Acquisition Board is installed 25 Phase C of AC 2 Enabled when an AC Signal Acquisiti...

Page 61: ...ct Protect 54 Rect Fan Fails 55 Rect PowerLimit 56 Derateby Temp 5 6 Maintenance Note 1 This operation can be conducted only when the battery management is set to Manual 2 Be careful BLVD operations may result in power interruption Operation Procedures 1 At any information page press ENT to enter the main menu 2 Press to select the Maintenance menu You cannot enter the system Maintenance menu if t...

Page 62: ...f system is not configured with any battery the control would be invalid If there is AC power off alarm or the busbar voltage is too low the BC and battery test control will not be executed by the system No battery test control can be conducted when the rectifier communication is interrupted Finally after the battery test the battery management mode will be changed from Manual to Auto automaticall...

Page 63: ...ion of control commands If the maintenance operation is valid system will prompt you press ENT to confirm and execute the operation or ESC to abort the operation Otherwise system will prompt you the operation is invalid and press ESC to quit Press ENT to Run Other Key Quit No Maintain ESC Quit Press ESC to return to the menu of higher level 5 7 Setting System Parameters Battery parameters are very...

Page 64: ...password User Configuration of general parameters 123456 Operator User s authority plus resetting system resetting password and modifying system type 654321 Administrator Operator s authority plus modifying password of all levels controling alarm sound volume browsing system parameters that can be set only through the host 640275 4 There are two pages of Settings Shift page by using or and select ...

Page 65: ...Batt Name 1 Use or to select the page and the parameter to be set and or to select the proper value for the parameter Press ENT to confirm After setting the Battery Type the following prompt will appear asking you to name a certain type of battery for the sake of identifying them Battery Name Batt1 To name a rectifier you can use or to change the number and or to move the cursor left or right Pres...

Page 66: ...et this parameter according to the actual battery configuration If Batt Shunt is set as Y there should be batteries actually configured Rated AH rated capacity 50 5000Ah 300Ah The capacity of a single battery string You should set this parameter according to the actual battery configuration BTT Name 1 11 1 Battery Name 10 characters Name different battery types to identify them Batt Shunt1 Yes Bat...

Page 67: ...lect Y to enable LLVD function BLVD Enable Y N Y Select Y to disable the BLVD function LLVD Mode Time voltage Voltage LLVD Volt 44 0V BLVD Volt 40V 60V 43 2V LLVD Time 300min BLVD Time 3 1 000 min 600min Select Voltage when the monitoring module detects that the battery voltage is lower than the prestet LLVD Volt the load will be disconnected and so is the battery when the battery voltage is lower...

Page 68: ...nt 0 01C10 Duration 180min Cyclic Boost Interval 400h Duration 300min Boost Limit Time 300min Use or to select one page or one of the parameters and or to select the parameter value Press ENT to confirm and save Note Generally you do not need to set the management value The defaults will do 2 The charging management parameter value description is listed below ...

Page 69: ...em to enter the Cyclic Boost when the FC time reaches the Cyclic Boost Interval The battery charging voltage is the preset Boost and the time is the preset Cyclic Boost Time To Boost Current 0 50 0 80C10 0 06C10 To Boost Capacity 0 1 0 95 0 80 The monitoring module will control the system enter the BC state when the battery capacity decreases to the value of To Boost Capacity or when the charge cu...

Page 70: ...e 300min Test End Cap 0 700C10 Planned Test N Planned Test1 01 02 12Hr Planned Test2 04 02 12Hr Planned Test3 07 02 12Hr Planned Test4 07 02 12Hr Short Test Enable Y Alarm Current 10A Short Test Cyclye 300h Duration 5min Stable Test Enable Y Current 9999A Use or to select one page or one of the parameters and or to select the parameter value Press ENT to confirm and save ...

Page 71: ...Planned Test 1 00 00 Jan 1st Planned Test 2 00 00 April 1st Planned Test 3 00 00 July 1st Planned Test 4 Month day hour 00 00 Oct 1 st When the parameter Scheduled Test is set to Y the monitoring module will test the battery according to the 4 sets of test time You can set at most 12 sets of test time through the host Alarm Current 1A 100A 10A ShortTest Cycle 24h 8 760h 720h ShortTest Duration 1 6...

Page 72: ...he Ambient Temp and Battery Temp refer to the measurement of the ambient or battery temperature sensor at the local power system None means there is no measurement input You should set the parameter according to the actual situation The temperature measurement data will be displayed in the system operation information screen Center Temp 10 C 40 C 25 C When Temp 1 or Temp 2 is set to Battery Temp T...

Page 73: ...lue description of the parameters is listed below Table 5 15 Value description of AC settings Parameter Range Default Value description OverVolt 50V 300V 280V The monitoring module will raise an alarm when the AC input voltage is higher than the OverVolt LowVolt 50V 300V 170V The monitoring module will raise an alarm when the AC input voltage is lower than the LowVolt The OverVolt must be higher t...

Page 74: ...e alarm will be raised when the system DC output voltage is lower than the value of Low Under under voltage 40V 60V 45 0V The DC under voltage alarm will be raised when the system DC output voltage is lower than the value of Under The values of these three parameters should be Over Low Under High high temperature 10 C 100 C 40 C The high temperature alarm will be raised when the detected ambient t...

Page 75: ...ect Over Volt Default Volt 48V 58V 53 5V The Default Volt must be lower than the Rect Over Volt Walkin Enabled Y N N Walkin Time 8s 128s 10s The output soft start function means the rectifier voltage will rise from 0V to the Default Volt after the Walkin Time Fan Speed Full Speed Half Speed Half speed When set to Half Speed the rectifier will regulate the fan speed according to the temperature Whe...

Page 76: ...one of the parameters and or to select the parameter value Press ENT to confirm and save When the CommMode is modem or EEM M the CallBack Number and CallBack Num how many times should callback be made should be set Call back Num 5 Call back Set Code1 CallBack Number 01234567901234 56789 Use or to change the number and or to move the cursor left or right Press ENT to confirm 2 For the operator leve...

Page 77: ...ou can see the following pages besides all those above as shown below Change Password Code Con Alarm Voice 1 Hour Serial 12345689101112 SW Ver 1 00 Set Enable Y You can change the value of Change Password and press ENT to confirm Enter New PWD 000000 Input Again Use or to change the number and or to move the cursor left or right Press ENT to confirm You should input the same number twice to comple...

Page 78: ...Mode is set to MODEM or EEM M CallBack Number 19 digits at most Set according to the actual need In a extension system sometimes you need to put a between the main number and extension number When the callback number is less than 19 digits end it with a Set Date 2 000 2 099 Set Time Hour min sec Set the time according to the current actual time regardless of whether it is a leap year or not Initia...

Page 79: ...of the monitoring module will be changed to the defaults of the corresponding system type You should change some parameters according to the actual situation Change Password User Operator Admin The password can be 6 digits long at most If it is shorte than 6 digits end it with a Con Alarm Voice 3min 10min 1h 4h constant Contstant The period that an alarm sound will last Serial The production seria...

Page 80: ...ingle AC Input 48V 50A 500 NONE PS48600 3 2900 Double AC Inputs Manual Switchover 48V 50A 500 MAN PS48600 3 2900 Double AC inputs Auto Switchover 48V 50A 500 AUTO Note SCU can monitor multiple power systems made by Emerson If the system type is not set correctly unpredictable faults may occur 5 7 11 Alarm Settings 1 The first page of the setting interface is show below Alarm Settings Alarm Type Al...

Page 81: ...types have different levels and different Relate Relays Empty The corresponding dry contact will not output alarm information upon an alarm event No 1 8 There will be a dry contact in the range of No 1 8 that outputs the alarm information upon an alarm event DI No No 1 8 1 The 8 corresponding connecting terminals queued up in the order that the hardware switches are put Alarm Mode High Low Low Hig...

Page 82: ...ug the fan power cable back into the corresponding socket 5 Push back the fan the side with the tag facing inward 6 Mount the front baffle and fix it with screws 6 2 Maintenance Of SCU If any SCU fault affects the normal operation of DC power system just turn off the SCU 6 3 Maintenance Of MFU 1 Short circuit of load If some of the loads have short circuit fault just turn off the circuit breakers ...

Page 83: ...arry out supplementary charging before use Refer to the battery user manual or follow battery manufacturer s advices to perform supplementary charging Store the battery in a cool dry place 6 5 2 Daily Inspection 1 Check the battery regularly The battery needs to be replaced if any abnormal condition occurs such as Any voltage abnormalities Any physical defects e g a cracked or deformed container c...

Page 84: ... The capacity measured during the battery test shall be evaluated at a discharge rate close to its actual use 2 Replacement Interval The battery is expendable and has a certain life cycle Considering the use condition and ambient temperature the new battery should replace the old battery before it reaches its design life to ensure the normal and safety operation of the DC power system For instance...

Page 85: ...led Replace the rectifier Rectifier over temperature protection which is caused by 1 Fan blocked 1 Remove the obstacle that blocks the fan 2 Ventilation blocked the inlet or outlet blocked 2 Remove the objects that blocks the inlet or outlet 3 Ambient temperature too high or rectifier inlet too close to an heater 3 Remove the heater lower the ambient temperature Protection indicator yellow on Rect...

Page 86: ...e system It is suggested that the generator should supply power to the power system at least 5 minutes after it is started so as to reduce the effect of the start process on the power system 7 3 Disastrous Accidents Disastrous accidents such as lightning strike flood earthquake and fire lead to the communication equipment faults For the disasters that will severely affect the safety of communicati...

Page 87: ...ery point Default 45 5 0 2Vdc 0 5Vdc higher than the under voltage alarm point LLVD Default 44 0 2Vdc configurable through monitoring module BLVD Default 43 2 0 2Vdc configurable through monitoring module Output delay Output voltage can rise slowly upon rectifier start up The rise time is configurable DC output alarm and protection Fan speed adjustable Rectifier fan speed can be set to half or ful...

Page 88: ... earth 50Hz 3 000Vac RMS DC circuit to earth 50Hz 1 000Vac RMS Assistant circuit not directly connected to the host circuit 50Hz 500Vac RMS For all the three tests above there should be no breakdown or flashover within 1min with leakage current not bigger than 10mA Others MTBF 250 000hr Size mm 600 W 600 D 2000 H 600 W 400 D 2000 H 600 W 400 D 700 H Mechanica Weight 135kg without rectifiers 125kg ...

Page 89: ...Appendix 2 Engineering Design Diagram 79 ACTURA Flex 48330 Power System User Manual Appendix 2 Engineering Design Diagram Appendix 2 1 Engineering Design Diagram For 2000mm 600mm 600mm Cabinet ...

Page 90: ...80 Appendix 2 Engineering Design Diagram ACTURA Flex 48330 Power System User Manual Appendix 2 2 Engineering Design Diagram For 2000mm 600mm 400mm Cabinet ...

Page 91: ...ut Connector Specs Connector Connector specs AC input terminal H cable terminals 2 4 pcs cable section 35mm2 1 M8 bolt AC Power distribution Grounding busbar 1 big wire connectors cable section 25mm2 Positive bus bar 4 M8blots 6 big wire connectors cable section 25mm2 23 small wire connectors cable section 16mm2 DC Power distribution Output route MCB H cable terminals cable section 25mm2 ...

Page 92: ...Appendix 3 System Circuit Diagram 82 ACTURA Flex 48330 Power System User Manual Appendix 3 System Circuit Diagram Appendix 3 1 System Electric Schematic Diagram ...

Page 93: ...Appendix 3 System Circuit Diagram 83 ACTURA Flex 48330 Power System User Manual Appendix 3 2 System Wiring Diagram ...

Page 94: ...Appendix 3 System Circuit Diagram 84 ACTURA Flex 48330 Power System User Manual Appendix 3 3 MFU Electric Wiring Diagram ...

Page 95: ...Appendix 3 System Circuit Diagram 85 ACTURA Flex 48330 Power System User Manual Appendix 3 4 BCU Electric Wiring Diagram ...

Page 96: ... Current Limit CycBC Cyclic Boost Charging Con Alarm Voice Control Alarm Voice Hist Alarm Historical alarm HVSD High Voltage Shutdown InitParam Initialize Parameters InitPWD Initialize Password LLVD Load Low Voltage Disconnection LVD Low Voltage Disconnection Ph A Phase A PWD Password Rect Rectifier Shunt coeff Shunt Coefficient SPD Surge Protection Device SW Version Software Version Sys System Te...

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