Emec TMS DC Series Operating Instructions Manual Download Page 2

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Danger!

GENERAL SAFETY GUIDELINES

In emergencies the pump should be switched off immediately! Disconnect the power cable from the
power supply!

When using pump with aggressive chemicals observe the regulations concerning the transport and
storage of aggressive fluids!

When installing always observe national regulations!

Manufacturer is not liable for any unauthorized use or misuse of this product that may cause injury,
damage to persons or materials.

Caution!

Pump must be accessible at all times for both operating and servicing. Access must not be obstructed in
any way!

Feeder should be interlocked with a no-flow protection device.

Pump and accessories must be serviced and repaired by qualified and authorized personnel only!

Always discharge the liquid end before servicing the pump!

Empty and rinse the liquid end before work on a pump which has been used with hazardous or unknown
chemicals!

Always read chemical safety datasheet!

Always wear protective clothing when handling hazardous or unknown chemicals!

“TMS DC” series solenoid dosing pumps comply with the following European regulations:

EN60335-1 : 1995, EN55014, EN50081-1/2, EN50082-1/2, EN6055-2, EN60555,3

Based on directive CEE 73/23 c 93/68 (DBT Low voltage directive) and directive 89/336/CEE (EMC
Electromagnetic Compatibility)

Summary of Contents for TMS DC Series

Page 1: ... 10 This operating instructions contains safety information that if ignored can endanger life or result in serious injury They are indicated by this icon Use of this pump with radioactive chemicals is forbidden Keep the pump protected from sun and water Avoid water splashes Read Carefully ...

Page 2: ...t not be obstructed in any way Feeder should be interlocked with a no flow protection device Pump and accessories must be serviced and repaired by qualified and authorized personnel only Always discharge the liquid end before servicing the pump Empty and rinse the liquid end before work on a pump which has been used with hazardous or unknown chemicals Always read chemical safety datasheet Always w...

Page 3: ...play Pump has got Standby input LEVEL input and Alarm contact output Note some functions described into this manual may need accessories not included into the pump packaging 1 2 Pump s capacity Flow rate is determined by the stroke length and by the stroke speed 1 3 Working modes Pump can work in CONSTANT mode CONSTANT mode Pump doses at a constant rate set in SPH strokes for hour SPM strokes for ...

Page 4: ...ection valve m 2 Delivery pipe PVDF m 2 Suction pipe transparent PVC m 2 Discharge pipe transparent PVC m 2 5 Signal cable for Stand by and Alarm n 1 This installation manual If hose is 6x8 there is only a 4meters long hose Cut to obtain suction and delivery hoses Remove the contents from the box PLEASE DO NOT TRASH PACKAGING IT CAN BE USED TO RETURN THE PUMP ...

Page 5: ...then the pump will dose at pressure greater than the one declared on label See page 13 for Stand by and Alarm connections To delivery hose To suction hose To discharge hose Discharge knob Pump head Stand by and Allarm connections Power supply Level probe input ...

Page 6: ... vertical position All hoses connections must be performed using only hands force No tongs required Delivery hose must be firmly fixed to avoid suddenly movements that could damage near objects Suction hose must be shorter as possible and installed in vertical position to avoid air bubbles suction Use only hoses compatibles with product to dose See chemical compatibility table If dosing product is...

Page 7: ... support at a maximum height from tank s bottom of 1 5 meters 1 Dosing Pump 2 Suction Hose 3 Delivery Hose 4 Injection Valve 5 Air discharge 6 Level Probe 7 Foot Filter 8 Power Cable 9 Standby Alarm 1 2 3 4 5 6 7 8 9 5 Installation draw ...

Page 8: ...se Completely unscrew tightening nut from pump s head and remove assembling components tightening nut holding ring and pipe holder Assembly as shown in fig A Insert hose into pipe holder until it reaches the bottom Lock hose on pump s head by screwing down the tightening nut Use only hands to do it Connect other side of the hose to the foot filter using the same procedure fig A 6 Hydraulic install...

Page 9: ...ening nut from pump s head and remove assembling components tightening nut holding ring and pipe holder Assembly as shown in fig A Insert hose into pipe holder until it reaches the bottom Lock hose on pump s head by screwing down the tightening nut Use only hands to do it Connect other side of the hose to the injection valve using the same procedure Progettato da Controllato da Modificato da il Da...

Page 10: ...nk During priming procedure product exceeding will flow into tank For priming procedure see page 16 Discharge hose Discharge Knob fig C 6 4 Injection Valve Injection valve must be installed on plant from water s input Injection valve will open at pressure greater than 0 3bar 3 4 5 6 7 Progettato da Controllato Massimo_F to suction hose to delivery hose ...

Page 11: ...edure including purge hose is described in fig A Notes suction delivery and purge valves are DIFFERENT Do not exchange them delivery and purge hoses are made of same material it s allowed to lightly bend discharge hose during calibration procedure TEST insert discharge hose into BECKER test tube to suction hose to delivery hose 7 Self Venting pump head installation 4 5 6 7 8 A B C D E Discharge ho...

Page 12: ...ain power supply pump must be connected to a plant with a differential switch 0 03A sensitivity if there isn t a good ground to avoid damages to the pump do not install it in parallel with heavy inductance load for example engines A relay switch must be used See below picture P Dosing Pump R Relay I Switch or safety device E Electrovalve or inductance load A Main Power 8 Electrical Installation ...

Page 13: ...hapter connect alarm and or stand by signal as described below fig D fig D 1 4 1 Green Stand by Input 4 Yellow Stand by Ground 2 Brown Alarm Relay Common 3 White N O Alarm Relay Contact Max load relay output 2A 250VAC 2 3 Notes Alarm signal isn t fuse protected Standby signal has main priority on pump s enabling disabling Level Probe Input ...

Page 14: ...fig 3 may appear different if PPM or BATCH mode is enabled After about 4 seconds the pump will show the password screen fig 5 Default password is 0000 Just press E key Otherwise insert password using UP and RIGHT keys E ESC fig 3 password 0000 fig 5 ON OFF STROKES 100 SPM batch waiting upkeep 000m 00s LCD backlit display Turn the pump on or off and exit from setup menu without saving parameters En...

Page 15: ...The pump has an Alarm output that changes its status from N O to N C or viceversa when a signal is received from LEVEL and or SEFL and or STAND BY To set this alarm refer to related chapter Full menu Short Menu mode When entering into SETUP display shows access mode menu If this is the first time into SETUP menu then the pump will automatically set itself into FULL menu mode as shown in fig A Just...

Page 16: ...ey to enter into priming mode Pump will go for 30 seconds into priming mode as shown in fig 5 When the chemical begins to flow out from the outgassing hose then completely close the outgassing knob except for self venting pump heads This ends the priming procedure If countdown for priming is not yet ended press ESC key Now the pump is operative Proceed to setup and programming fig 1 fig 2 fig 3 fi...

Page 17: ...ng information Press more times the UP key to cycle through following information key key key Working Mode Power Supply Voltage key key constant 150 spm key cc st 0 20 STROKES 100 SPM MODE constant SUPPLY 220 VAC DOSING 0 000 lph Liters Hour or Gallons Hour Dosage 11 Pump s functions summary ...

Page 18: ...o this menu with RIGHT key The windows displayed show which alarms are active Level alarm the level probe signals the product end Stand by alarm signals the pump stop Power alarm signals the power supply is out of range from 180 to 260 VAC Stroke alarm signals that it has been set a capacity higher than the value on the label Key ALARM N 01 STROKES 100 SPM SUPPLY 220 VAC DOSING 0 000 lph Key Key K...

Page 19: ...19 Key PROG 2 SETUP PROG 3 STAT Key E Key E Key See page 19 E Key See page 20 Key PROG 1 MODE E Key Mode 1 CONSTANT See page 34 13 Quick Guide Main Menu Prog 1 Mode ...

Page 20: ... Set 02 test set 03 level set 04 Stand by set 07 unit key set 09 password key key key key key See pag 22 key See pag 22 key See pag 23 key See pag 24 key See pag 24 key See pag 25 key See pag 25 key See pag 26 key set 08 delay key E set 05 out al key key See pag 24 key 14 Quick Guide Main Menu Prog 2 Setup set 06 alarms ...

Page 21: ...21 See pag 18 E Key E Key See pag 19 E See pag 38 Key Key Key Key PROG 1 MODE PROG 3 STAT PROG 2 SETUP TOt dos counter 15 Quick Guide Main Menu Prog 3 Stat ...

Page 22: ...l the pump on plant and insert the suction hose with its level probe foot filter into a BEKER test tube If pump s model is self priming put the discharge hose into the test tube too 2 Power up the pump and turn the flow s knob to required position 3 Fill up the test tube with the chemical until to reach a known value 4 From setup menu choose TEST and insert 20 This value is the strokes that the pu...

Page 23: ...ump s suction level Use UP key to increase the blinking _ digit Press RIGHT key to skip on next digit Press E key to save data and ESC exit to main menu Otherwise press ESC to discard data and exit to main menu During the alarm the pump continues to dose but it ll show the following picture SET 03 LEVEL stop LIT 10 000 Key E Customizable Reserver liters gallons Foot filter with level probe ALARM N...

Page 24: ... to main menu Otherwise press ESC to discard data and exit to main menu SET 04 Stand by STand by disabled Key STand by NC Key Key STand by NO Key E SET 05 out al out alarm n c E Key Key Key out alarm n o 16 6 Out Alarm signal This function allows to manage the alarm output contact The alarm can be set as N O contact Normally Open or N C contact Normally Closed Use UP key to change working mode for...

Page 25: ...will show the alarm status and it ll stop or not the dosing activity If alarm is not activated for one or more events then the output relay will be disabled the pump will show the alarm status and it ll stop or not the dosing activity Use UP key to choose the alarm to set Use RIGHT key to enable EN or disable DI the alarm Press E key to save data and ESC to exit to main menu Otherwise press ESC to...

Page 26: ...s ESC to discard data and exit to main menu unit usgal Key Key SET 08 delay power on 01 min Key E 16 11 Startup Delay Setup When the pump is powered is it possible to have a delay time from 0 to 10 minutes before dosing activities Use UP key to choose the alarm to set Use RIGHT key for next digit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to ...

Page 27: ...nu is 0000 only numeric units To change this password proceed as follows Use UP key to change first digit Press RIGHT key to move cursor over next digit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Note For lost password please follow the Reset password procedure ...

Page 28: ...supply For few seconds the display shows LOAD DEFAULT before start up the pump RESET PASSWORD procedure This procedure resets the password set and reloads the default password of the pump 0000 Follow this instructions unplug power supply pressing both UP and ESC keys plug in power supply For few seconds the display shows RESET PASSWORD before start up the pump 17 Load default and Reset Password pr...

Page 29: ... per hour parameters set during program session When to use this mode This mode is useful when there isn t an input signal to control the dosing activity Pump doses requested product quantity in constantly Which parameters must be set SPH strokes per hour SPM strokes per minute LPH litres per hour 18 Working procedure setup ...

Page 30: ...next digit press again RIGHT key LPH value accuracy depends on cc st value set into the Setup menu SET 01 CC ST LPH max value depends on the max frequency of the pump refer to the pump s label If an higher value is set the pump will show an alarm message ALARM STROKE Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Note last mode displ...

Page 31: ... DOS means total dosed product since pump last reset COUNTER means strokes numbers since pump last reset prog 3 stat tot dos counter Key E litres 10 Key E Key E reset no Key E Key pulse 5 Key E reset no reset yes Key Key E reset yes tot dos counter Key Key ESC 20 STATISTICS management ...

Page 32: ... hoses fittings Product to dose is generating gas Turn discharge knob and let air flow away Use a self venting pump head Pump is not dosing and solenoid isn t operating or slightly operating Crystals presence inside valves Check them and try to dose 2 3 liters of normal water Change valves Injection valve obstructed Change it Pump s display shows ERROR MEM o ERROR DATA ERROR MEM error in data stor...

Page 33: ... old one Fuse replacement procedure Remove 8 screws from pump s back Pull pump s back cover until it s completed separated from pump s front Locate the blown fuse and replace it Reassemble the pump Reinsert screws Main board replacement procedure Remove 8 screws from pump s back Pull pump s back cover until it s completed separated from pump s front Remove board s screws Completely disconnect wire...

Page 34: ...34 FUSE Level N C C N O Solenoid Stand by Stand by N L Power supply 23 Main Board ...

Page 35: ...s for product leak broken hoses corroded connections All maintenance operations must be performed by authorized and trained personnel only If pump needs factory assistance please use original package to return it Before to do it please remove all dosing product inside the pump and hoses Use only original spare parts A Appendix Maintenance ...

Page 36: ...truction Materials and Technical info INFORMATION TMS FLOW cc per stroke Max pressure Ampere peak A PVDF delivery hose Suction hose Pump head min cc h max l h Min GPH Max GPH 230 VAC 115 VAC Max bar PSI 2005 0 7 5 0 0001 1 32 0 7 20 290 1 6 3 2 4 x 6 4 x 6 L 0515 2 1 15 0 0005 3 96 2 1 5 73 1 6 3 2 6 x 8 6 x 8 N 0420 2 8 20 0 00074 5 28 2 8 4 58 1 6 3 2 6 x 8 6 x 8 N 0330 4 2 30 0 0011 7 93 4 2 3 ...

Page 37: ...ump head mod L L h bar 20 05 l h 05 bar 20 Magnete ø100 Pump head mod N Pump head mod S Pump head mod S L h bar L h bar 04 20 l h 20 bar 04 03 30 l h 30 bar 03 Magnete ø110 Magnete ø110 L h bar 01 50 l h 50 bar 01 Magnete ø110 Pump head mod L L h bar 05 15 l h 15 bar 05 Magnete ø110 Pump head mod T L h bar 00 100 l h 100 bar 0 Solenoid ø110 ...

Page 38: ...Pump head mod NA L h bar 04 13 l h 13 bar 04 Magnete ø110 Pump head mod LA L h bar 05 10 l h 10 bar 05 Magnete ø110 C Appendix Self Venting delivery curves Flow rate indicated is for H2 O at 20 C at the rated pressure Dosing accuracy 2 at constant pressure 0 5 bar ...

Page 39: ...2 00 Ø107 00 136 00 146 70 129 50 180 80 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 A A B B C C D D E E F F Progettato da Controllato da Modificato da il Data Edizione Foglio Assieme_pompaG_CpS T_Dimensionale Massimo_F 27 01 2010 00 Toll Gen 0 05 Materiale 1 1 Ø125 00 273 00 136 00 132 00 159 20 222 75 124 00 56 00 62 00 151 00 39 00 PUMP HEAD N P PUMP HEAD S T D Appendix Dimensions ...

Page 40: ...3 1 Sulphuric Acid 98 5 H2SO4 1 1 3 3 3 3 1 1 1 3 3 3 Amines R NH2 1 2 1 3 1 1 1 3 3 1 1 Sodium Bisulphite NaHSO3 1 1 1 1 2 1 1 1 1 1 1 1 Sodium Carbonate Soda Na2CO3 2 1 1 1 1 1 1 1 2 1 1 1 Ferric Chloride FeCl3 1 1 1 1 3 1 1 1 1 1 1 1 Calcium Hydroxide Slaked Lime Ca OH 2 1 1 1 1 1 1 1 1 1 1 1 1 Sodium Hydroxide Caustic Soda NaOH 2 1 1 1 1 1 1 1 2 1 2 1 Calcium Hypochlor Chlor ted Lime Ca OCl 2 ...

Page 41: ...ge Every pump s model is made to work in the best way using selected hoses according to pump s capacity model Information reported here are intended for standard use only For extended information ask to hose s manufacturer F Appendix Hoses resistance table ...

Page 42: ...42 ...

Page 43: ...k Guide Main Menu Prog 2 Setup 20 15 Quick Guide Main Menu Prog 3 Stat 21 16 Setup 22 17 Load default and Reset Password procedure 28 18 Working procedure setup 29 19 CONSTANT working mode 30 20 STATISTICS management 31 21 Troubleshooting 32 22 Fuse and main board replacement 33 23 Main Board 34 A Appendix Maintenance 35 B Appendix Construction Materials and Technical info 36 C Appendix Delivery C...

Page 44: ...ion center for the recycling of electronic and electrical equipment For more information visit the online site When dismantling a pump please separate material types and send them according to local recycling disposal requirements We appreciate your efforts in supporting your local Recycle Environmental Program Working together we ll form an active union to assure the world s invaluable resources ...

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