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user manual

AMOS-1000

Universal Compact

Chassis System, Supporting
Mini-ITX Embedded Boards

Revision 1.0

100-09212009-1838

Summary of Contents for amos-1000

Page 1: ...user manual AMOS 1000 Universal Compact Chassis System Supporting Mini ITX Embedded Boards Revision 1 0 100 09212009 1838 ...

Page 2: ...tion to notify any person of such change Regulatory Compliance FCC A Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipme...

Page 3: ...ons arises get the equipment checked by authorized service personnel o The power cord or plug is damaged o Liquid has penetrated into the equipment o The equipment has been exposed to moisture o The equipment has not worked well or you cannot get it work according to User s Manual o The equipment has dropped and damaged o The equipment has obvious sign of breakage Don ts o Do not leave this equipm...

Page 4: ...ge and in perfect working order upon receipt As you unpack the product check it for signs of shipping damage e g damaged box scratches dents etc If it is damaged or it fails to meet the specifications notify our service department or your local sales representative immediately Also please notify the carrier Retain the shipping carton and packing material for inspection by the carrier After inspect...

Page 5: ... 4 x COM 4 x USB AMOS 1000 1MRZA1 Embedded Chassis System for Mini ITX boards with 120W DC to DC power board riser chassis rear Reserved Cutouts for 1 x DVI 1 x DIO 1 x D sub 26 pin connector 4 x COM 4 x USB AMOS 1000 1MSRA1 Embedded Chassis System for Mini ITX boards with 120W DC to DC power board storage chassis riser chassis rear Reserved Cutouts for 1 x DVI 1 x DIO 1 x D sub 26 pin connector 4...

Page 6: ... I O cable 12 DC Input connector converter cable 13 Display Modules Optional 14 DVI 03 14 DVI 04 14 DVI 05 15 Cable for DVI modules 16 DVI cable 16 USB Module Optional 17 WLAN USB 17 Cable for WLAN module 17 WLAN USB cable 17 3 Basic installation 19 Removing the top Cover of the Chassis 20 Replacing the Power Board 22 Installing the Hard Disk Drive 25 Installing the LPC 01 or LPC 02 expansion modu...

Page 7: ...ng the Riser and PCI Cards 40 Installing the CD Drive Optional 45 Installing the Hard disk drive in Bottom Casing Optional 49 Installing the AMOS 1000 Wall Bracket 53 A Exploded Diagram 55 B Compatible Mini ITX boards 57 C Cable Tie Location Illustration 59 ...

Page 8: ...VIII ...

Page 9: ...1 1 Product Overview ...

Page 10: ...an also choose to replace the default power board with the optional 1U ATX PSU The modularity and expandability of the AMOS 1000 chassis and its stackable sub systems enables longevity easy maintenance and serviceability that protects the customer s investment KEY FEATURES U U U Universal niversal niversal niversal compact embedded chassis compatible with a wide compact embedded chassis compatible...

Page 11: ...VI 04 DVI module compatible with EPIA SN Modular power supply design Modular power supply design Modular power supply design Modular power supply design Removable default power board supports DC 12V 24V Supports 1U ATX power supplies 3 25 W x 1 5 8 H x 6 D WiFi networking option WiFi networking option WiFi networking option WiFi networking option Optional WLAN module Designated mounting and antenn...

Page 12: ...for Power green and HDD activity red Front I O Interfaces removable I O plate Rear I O Interfaces pre punched openings reserved for one D Sub 26 pin connector one DIO port one DVI port four COM ports and four powered USB ports Cooling System one 50 mm x 50 mm 13 0 CFM cooling fan Weight 2 3 kg 5 07lb Dimensions W x H x D 287 x 70 x 245 mm 11 3 x 2 8 x 9 6 ...

Page 13: ...3 14V 3 3V 3 47V 5V 4 75V 5V 5 25V 12V 11 4V 12V 12 6V PowerGood 4 75V 5V 5 25V 120W DC Output DC Output DC Output DC Output Current Current Current Current 5V_SB 3 3V 5V 12V 12V Power Good Maximum Combined Power 2A 6A 6A 5A 200mA 0 1A 120W ENVIRONMENT SPECIFICATIONS Temperature o Operating Temperature 0 to 45 C 32 to 113 F o Storage Temperature 20 to 65 C 4 to 140 F Relative Humidity 0 90 45 C no...

Page 14: ...6 AMOS 1000 CHASSIS DIMENSIONS ...

Page 15: ...tem power is on the POWER LED is always Green When the Hard Disk Drive HDD is transmitting data the red HDD LED blinks THE REAR PLATE The rear face features reserved cutouts for Four USB PlusPower ports PUSB 01 P1 P4 Four COM ports LPC 01 or LPC 02 COM1 COM4 One 9 pin D sub DIO DIO One DVI port DVI 03 or DVI 04 DVI One 26 pin D sub PRINT One Wireless LAN Antenna ANT ...

Page 16: ...8 ...

Page 17: ...9 2 Accessories ...

Page 18: ...ote Note Note 1 LPC 01 Expansion module for four RS232 ports 5V or 12V 2 LPC 02 Expansion module for two RS232 ports and two RS232 422 485 ports 5V or 12V PUSB 01 Note Note Note Note PUSB 01 Expansion module for four USB PlusPower 12V connectors ...

Page 19: ...11 CABLES LPC cable Part 99G33 120091 USB cable Part 99G33 19022 ...

Page 20: ...12 Power Cable Part 99G33 02073F Digital I O cable ...

Page 21: ...13 SATA cable Part 99G33 240103 DC Input connector converter cable Part 99G33 250073 ...

Page 22: ...14 DISPLAY MODULES OPTIONAL DVI 03 DVI 03 is compatible with EPIA EK and EPIA EN DVI 04 DVI 04 is compatible with EPIA SN ...

Page 23: ...15 DVI 05 DVI 05 is compatible with M700 Top View Bottom View ...

Page 24: ...16 CABLE FOR DVI MODULES DVI cable Part 99G33 150011 ...

Page 25: ...17 USB MODULE OPTIONAL WLAN USB CABLE FOR WLAN MODULE WLAN USB cable ...

Page 26: ...18 ...

Page 27: ...19 3 Basic installation ...

Page 28: ...20 REMOVING THE TOP COVER OF THE CHASSIS Step 1 Step 1 Step 1 Step 1 Remove the screws on the front rear right and left side ...

Page 29: ...21 Step Step Step Step 2 2 2 2 Pull upwards from the rear side of top cover ...

Page 30: ...wo thumb screws on power supply tray provide easy maintenance access to the power board or Micro ATX power supply To exchange the power board or Micro ATX power supply proceed as follows Step 1 Step 1 Step 1 Step 1 Ensure that the power cable is unplugged and remove the top cover Step Step Step Step 2 2 2 2 Unplug the 20 pin power connector from the main board ...

Page 31: ... 3 3 3 Unscrew the two thumb screws of power tray then pull the power tray out Step Step Step Step 4 4 4 4 Loosen the four screws to pull up the power board And remove the pre punched I O cutouts on the face of the power tray ...

Page 32: ...power module onto the power tray Step Step Step Step 6 6 6 6 Fasten four screws onto the rear plate of power tray to the 1U Micro ATX power supply module Step Step Step Step 7 7 7 7 Insert the power tray into the chassis and secure the tray with the thumb screws Step Step Step Step 8 8 8 8 Plug the 20 pin power connector to the main board ...

Page 33: ...he AMOS 1000 comes with a shock proof bracket for installing a SATA 2 5 inch HDD inside the chassis Step 1 Step 1 Step 1 Step 1 To install the SATA 2 5 internal HDD remove four screws of the access cover on the bottom side of the chassis ...

Page 34: ...26 Step 2 Step 2 Step 2 Step 2 Remove the chassis bottom cover plate ...

Page 35: ...27 Step Step Step Step 3 3 3 3 On the inner side of the bottom cover is the HDD bracket Unscrew the four screws to remove the HDD mounting bracket ...

Page 36: ...28 Step 4 Step 4 Step 4 Step 4 Insert the disk drive into the proper location of the bracket and secure them with the provided screws ...

Page 37: ...rd disk drive Step Step Step Step 6 6 6 6 Connect the SATA power cable to the power board Step Step Step Step 7 7 7 7 Mount the hard disk bracket onto the inside of the access cover Step Step Step Step 8 8 8 8 Replace the access cover and fasten it with four screws ...

Page 38: ...rts and two RS 232 RS 422 RS 485 switchable COM ports To install the expansion module please proceed as follows Step 1 Step 1 Step 1 Step 1 Remove the pre punched D sub 9 pin I O cutouts with the COM label on the rear face of Chassis File down any rough edges if necessary Step 2 Step 2 Step 2 Step 2 Fasten the expansion module onto the chassis with the four screws provided ...

Page 39: ...p Step 3 3 3 3 Fasten the I O connector onto the rear face of the chassis with the eight nuts provided Step Step Step Step 4 4 4 4 Connect the LPC cable to the expansion module and the LPC pin header on the main board ...

Page 40: ... adds four USB PlusPower ports To install the expansion module proceed as follows Step 1 Step 1 Step 1 Step 1 Remove the pre punched powered USB I O cutouts printed with USB on the rear face of the chassis Step 2 Step 2 Step 2 Step 2 Fasten the expansion module onto the chassis with the four screws provided ...

Page 41: ...p 3 Step 3 Step 3 Connect the 4 pin power connector from the power board to the expansion module Step 4 Step 4 Step 4 Step 4 Connect the USB signal cable to the expansion module and USB pin header on the main board ...

Page 42: ... optional WLAN module Refer to the following instructions to install the WLAN Module Step 1 Step 1 Step 1 Step 1 Mount the WLAN module to the AMOS 1000 chassis Step Step Step Step 2 2 2 2 Secure it with two screws Connect the WLAN antenna cable to the mini RF connector on the WLAN module ...

Page 43: ...ep Step Step Step 3 3 3 3 Locate the WLAN antenna hole and install the WLAN antenna Step Step Step Step 4 4 4 4 Connect the WLAN USB cable to the Mini ITX board and the mini USB connector on the WLAN module ...

Page 44: ...form factor boards see Figure 2 3 Step 1 Step 1 Step 1 Step 1 First install all needed components to the mainboard e g the CPU cooler RAM CF card mini PCI module etc Step 2 Step 2 Step 2 Step 2 Remove the flat I O shield plate in the front of chassis and replace it with I O shield of Mini ITX main board ...

Page 45: ...the chassis with the provided screws Ste Ste Ste Step p p p 4 4 4 4 Connect the 20 pin power connector from the power board to the Mini ITX board Step Step Step Step 5 5 5 5 Connect the power LED HDD LED and power switch wire from the chassis to the Mini ITX board ...

Page 46: ...cover enables quick access to the CF and Mini PCI socket locations on the bottom of various VIA Mini ITX boards Refer to the following instructions to install the CF card or Mini PCI card Step 1 Step 1 Step 1 Step 1 First remove the four screws from the bottom access cover ...

Page 47: ...p 2 Step 2 Step 2 Remove the bottom access cover Step 3 Step 3 Step 3 Step 3 Install or replace the CF card or Mini PCI card Step 4 Step 4 Step 4 Step 4 Replace the bottom access cover and fasten it with four screws ...

Page 48: ...40 INSTALLING THE RISER AND PCI CARDS Step 1 Step 1 Step 1 Step 1 Remove the riser card access cover Step 2 Step 2 Step 2 Step 2 Insert the riser card into the slot ...

Page 49: ...41 Step 3 Step 3 Step 3 Step 3 Stack the riser card layer and secure it to the top of the AMOS 1000 with four screws ...

Page 50: ...42 Step Step Step Step 4 4 4 4 Secure the riser card into the riser layer casing with four screws ...

Page 51: ...43 Step 5 Step 5 Step 5 Step 5 Insert the PCI card and secure it with the screw ...

Page 52: ...44 Step 6 Step 6 Step 6 Step 6 Install the riser layer case cover with five screws ...

Page 53: ...45 INSTALLING THE CD DRIVE OPTIONAL Step 1 Step 1 Step 1 Step 1 Remove the top cover CD drive and HDD casing by unscrewing the six screws ...

Page 54: ...46 Step 2 Step 2 Step 2 Step 2 Unscrew the four screws of CD drive bracket plate ...

Page 55: ...47 Step 3 Step 3 Step 3 Step 3 Insert the CD drive into the bracket and secure it with four screws ...

Page 56: ...48 Step 4 Step 4 Step 4 Step 4 Secure the CD drive to the case Note Note Note Note Make sure the drive s cables are properly connected ...

Page 57: ...ALLING THE HARD DISK DRIVE IN BOTTOM CASING OPTIONAL Step 1 Step 1 Step 1 Step 1 Unscrew the four screws of the hard disk drive bracket then insert the 2 5 hard disk drive Secure the hard disk with four screws ...

Page 58: ... Step 2 Step 2 Step 2 Step 2 Secure the hard disk drive to the casing and connect all the necessary hard disk drives cables Step 3 Step 3 Step 3 Step 3 Install the top cover and secure it with six screws ...

Page 59: ...d power ports of the AMOS 1000 Then stack the AMOS 1000 on top of the storage casing and secure the AMOS 1000 to the storage casing with four screws Note Note Note Note When disassembling the AMOS 1000 and storage casing you can easily disconnect the SATA port and power port of AMOS 1000 and storage casing ...

Page 60: ...52 Step Step Step Step 5 5 5 5 Replace the cover of AMOS 1000 Step 6 Step 6 Step 6 Step 6 Secure it with six screws ...

Page 61: ...53 INSTALLING THE AMOS 1000 WALL BRACKET Step 1 Step 1 Step 1 Step 1 Install the left and right wall bracket to the bottom of AMOS 1000 ...

Page 62: ...54 Step 2 Step 2 Step 2 Step 2 Secure the four screws to install the AMOS 1000 on the wall ...

Page 63: ...55 A Exploded Diagram ...

Page 64: ...em Parts list 1 PCI PCI E Cover 8 Fan Cover 2 Top Cover 9 HDD Damper 3 Bottom Chassis 10 HDD Bracket 4 Power Board 11 Bottom Cover 5 Front Bezel 12 Mounting Bracket Right 6 Power Switch 13 Mounting Bracket Left 7 System Fan ...

Page 65: ...57 B Compatible Mini ITX boards ...

Page 66: ...as shown below Contact a local sales representative for detailed information Slot I O Board Support Model CF Mini PCI PCI PCI E LPC 01 LCP 02 PUSB 01 EPIA M700 x EPIA SN x EPIA EX EPIA EK EPIA EN x EPIA CN x EPIA LT x EPIA LN VB8002 VB8001 VB7007 VB7002 VB7001 ...

Page 67: ...59 C Cable Tie Location Illustration ...

Page 68: ...e 4 Fix 1st SATA HDD Cable 12 Fix Wireless LAN USB cable 5 Fix 1st SATA HDD Cable 13 Fix Wireless LAN Antenna cable 6 Fix System Power Cable 14 Fix PUSB 01 LPC 01 LPC 02 signal cable 7 Fix System Power Cable 15 Fix PUSB 01 LPC 01 LPC 02 signal cable 8 Fix 2nd SATA HDD cable 16 Fix PUSB 01 LPC 01 LPC 02 signal cable Note Note Note Note Cable Tie location 1 to 7 places to fix cable ties in AMOS 1000...

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