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HP15P005SS man v.170804

Silent Air Series

welding, drilling or other modifications. Such 

modifications may weaken the air tank and 

cause a hazardous condition.

5.  If the air tank develops a leak, replace it 

immediately. Never repair, weld or make 

modifications to the air tank or its attachments.

6.  Do not make adjustments to the factory-set 

pressures.

7.  Never exceed attachments' manufacturer's 

maximum-allowable pressure rating.

8.  Do not use plastic pipe or lead tin solder 

joints for a discharge line as the may not 

withstand the high heat developed during air 

compression.

Personal Protective Equipment

Be sure all operators and others around the

compressor and its controls comply with all 

applicable OSHA, Federal, State and local 

regulations, codes and standards relating to 

personal protective equipment. This includes 

respiratory protective equipment, protection for 

the extremities, protective clothing, protective 

shields and barriers, electrical protective 

equipment, and personal hearing protective 

equipment.

1.  Eye protection should be worn at all times 

when operating this tool. Use ANSI approved 

safety glasses. Everyday eyeglasses are NOT 

safety glasses. Dust mask, non-skid safety 

shoes, hard hat, or hearing protection should 

be used in appropriate conditions.

2.   Wear proper apparel.  

Loose clothing, gloves, neckties, rings, 

bracelets, or other jewelry may present a 

potential hazard when operating this tool. 

Please keep all apparel clear of the tool.

Inspection

Inspect compressor prior to any use. Check for 

external damage that might have occurred during

transit. Be careful of moving parts. Report any 

damage to delivery carrier immediately.

Do not operate unit if damaged 

during shipping, handling or use. 

Damage may result in bursting and cause injury 

or property damage.

Installation

Area

1.  Install compressor in a clean, dry and well-lit 

area. Be sure installation area can maintain a 

temperature range between 35° - 110° F (2° - 

43° C).

If ambient temperature drops 

below 32˚F (0° C), be sure to 

protect safety/relief valves and drain valves from 

freezing. NEVER operate compressor with 

temperatures below 15˚F (-9.5° C) or above 125˚F 

(52° C).

 

 

2. 

Allow sufficient space around compressor for 

maintenance access and adequate airflow. 

Mount unit leaving a minimum of 15 inches (38 

cm) of clearance.

3.  Use shims to level compressor if installation 

area is not flat. This will avoid excessive 

vibration and premature pump wear.

DO NOT install compressor in  

boiler room, paint spray room, or 

area where sandblasting occurs. Make sure inlet 

air is away from exhaust fumes or other toxic, 

noxious or corrosive fumes or substances.

4.  If acid is used in operating environment or air 

is dust laden, pipe intake to outside, fresh air. 

Increase pipe size by one size for every 20 

feet of run. Be sure to install protective hood 

around intake filter.

5.  Insulate cold water or other low temperature 

pipes that pass overhead to avoid 

condensation dripping on compressor which 

could cause rust and/or motor shorting.

Electrical Safety

Be sure only trained and 

authorized personnel maintain 

this compressor in accordance 

with all applicable federal, state 

and local codes, standards and 

regulations. Follow all NEC 

(National Electric Code) standards especially 

those concerning equipment grounding 

conductors.

1.  Follow all NEC and local codes for electrical 

wiring. Allow only authorized Polar Air service 

person or certified electrician to install 

electrical components.

2.  Put unit on dedicated circuit and make sure 

no other electrical equipment is wired into it. 

Failure to wire unit on independent circuit can 

cause circuit overload and/or imbalance in 

motor phasing. Install proper No Fuse Breaker 

(NFB) according to kW output of compressor.

3.  Ensure incoming service has adequate 

ampere rating.

4.  Ensure supply line has the same electrical 

characteristics (voltage, cycles and phase) as 

the electric motor.

5.  Refer to amp load information on the 

specifications label and use correctly sized 

wiring. Be sure to consider distance between 

power supply and machine.

6.  Install surge protection device between power 

supply and compressor motor.

7.  Make sure to install properly sized breakers 

and fuses.

8.  The unit must be properly grounded. DO NOT 

connect ground wire to air or cooling lines. 

 

 

Summary of Contents for HULK POWER HP15P005SS

Page 1: ...nd manufactures products for safe operation However operators and maintenance per sons are responsible for maintaining safety All safety precautions are included to provide a guideline for minimizing...

Page 2: ...allation 5 Area 5 Electrical Safety 5 Operation 6 Safety Rules 6 Air Tool Cautions 7 Power Source Connection 7 Power Requirements 7 Grounding Instructions 7 Connect to power source 8 Getting Started 8...

Page 3: ...of excessive pressure build up Safety Valve is preset at factory Do not attempt to make any adjustments to the safety valve Periodically pull the ring on the safety valve end to check that it is work...

Page 4: ...ic Guidelines 1 Allow only trained authorized persons who have read and understood these operating instructions to use this compressor Failure to follow the instructions procedures and safety precauti...

Page 5: ...drain valves from freezing NEVER operate compressor with temperatures below 15 F 9 5 C or above 125 F 52 C 2 Allow sufficient space around compressor for maintenance access and adequate airflow Mount...

Page 6: ...all persons clear of compressor during start up and operation 5 NEVER operate the compressor with the fan coupling or other guards removed 6 DO NOT engage in horseplay with air hoses as death or serio...

Page 7: ...off Any tool that cannot be controlled with the switch is dangerous and must be repaired 10 Check for damage Check your tool regularly If part of the tool is damaged it should be carefully inspected...

Page 8: ...that is working properly Pull the ring on the safety valve before each use to make sure the valve is functional Depending on the CFM draw of the tools being operated your new air compressor can be use...

Page 9: ...ck that the pressure switch is pointed up in the OFF position fig 9 0 3 Ensure that the power supply you are going to use is operating normally 4 Insert the power supply cord into the power supply soc...

Page 10: ...lose drain valve 3 Pull the ring on the safety valve before each use to make sure the valve is functional 4 Plug the air compressor directly into a 120 volt electrical outlet Do not use an extension c...

Page 11: ...the un loader valve plug and clean the valve seal If damaged replace seal and re install Compressor stopped and will not re start 1 Thermal overload protector has engaged due to motor overheat ing 1 C...

Page 12: ...30 Fan cover 2 31 Self tapping screw 4 32 Fan 2 33 Outside spring 2 34 Crank throw 2 35 Sator 1 36 Rotor 1 No Description Qty 37 Bearing 2 38 Outside spring 2 39 Capacitor 1 40 Bolt 2 41 Capacitor cov...

Page 13: ...13 HP15P005SS man v 170804 Silent Air Series Schematic Drawing...

Page 14: ...ls Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations and lack of maintenance HULK shall not be liable for death injuries to p...

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