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4

EMAX

 

Electric Operated, Piston Compressors

Safety

This manual contains very important information to 
know and understand. This is provided for SAFETY 
and to PREVENT EQUIPMENT PROBLEMS. To help un-
derstand this information, observe the following:
 

Danger indicates an imminently 

hazardous situation which, if not 

avoided, 

will

 result in death or serious injury.

 

Warning indicates a potentially 
hazardous situation which, if not 

avoided, 

could 

result in death or serious injury.

 

Caution indicates a potentially 
hazardous situation which, if not 

avoided, 

may

 result in minor or moderate injury.

 

Notice indicates important infor-

mation, that if not followed, may 

cause damage to equipment.

Basic Guidelines
CALIFORNIA PROPOSITION 65

 

This product or its power cord may 

contain chemicals known to the 

State of California to cause cancer and birth defects or 

other reproductive harm. Wash hands after handling.

 

1.  Allow only trained, authorized persons who 

have read and understood these operating 
instructions to use this compressor. Failure 
to follow the instructions, procedures and 
safety precautions in this manual can result 
in accidents and injuries. 

 

2.  NEVER start or operate the compressor under 

unsafe conditions. Tag the compressor, 
disconnect and lock out all power to it to 
prevent accidental start-up until the condi-
tion is corrected.

 

3.  Install, use and operate the compressor only 

in full compliance with all pertinent OSHA 
regulations and all applicable Federal, State 
& Local Codes, standards and regulations.

 

4.  NEVER modify the compressor and/or controls 

in any way.

 

5.  Keep a first aid kit in a convenient place. 

Seek medical assistance promptly in case 
of injury. Avoid infection by caring for any 
small cuts and burns promptly.

MANUAL

  Read all manuals included with this 

product carefully. Be thoroughly 
familiar with the controls and the 
proper use of the equipment.

Breathable Air

 

1.  NEVER use air from this compressor for 

breathable air except in full compliance with 
OSHA Standards 29 CFR 1910 and any other 
Federal, State or Local codes or regulations.

 

Death or serious injury can result 

from inhaling compressed air 
without using proper safety 
equipment. See OSHA standards 
on safety equipment.

 

2.  DO NOT use air line anti-icer systems in air 

lines supplying respirators or other equip-
ment used to produce breathable air. DO NOT 
discharge air from these systems in unventi-
lated or other confined areas.

Pressurized Components

This equipment is supplied with a ASME designed 
pressure vessel protected by an ASME rated relief 
valve. Pull the ring 

before each use

 to make sure 

the valve is functional. Refer to figure 10. DO 
NOT attempt to open valve while the machine is 
under pressure. 

Personal Protective Equipment

Be sure all operators and others around the 
compressor and its controls comply with all appli-
cable OSHA, Federal, State and Local regulations, 
codes and standards relating to personal protec-
tive equipment. This includes respiratory protec-
tive equipment, protection for the extremities, 
protective clothing, protective shields and barri-
ers, electrical protective equipment, and personal 
hearing protective equipment.

Inspection

 

Inspect compressor prior to any 

use. Check for external damage 
that might have occurred during 
transit. 

Be careful of moving parts

 

then test pulley by turning it 
freely by hand. 

Report any dam-

age to delivery carrier immediately.
 

Make sure pallet-mounted 

compressors are firmly secured to 

the pallet before moving. NEVER attempt to move 
a compressor that is not secure as serious injury or 
property damage could occur.

A forklift may be necessary for unloading the EMAX 
compressor. Use all forklift safety measures and 
require a certified forklift operator. Refer to figure 1 
for safe unloading procedure.

Summary of Contents for EP05H080I1

Page 1: ...afe operation However operators and maintenance persons are responsibile for maintaining safety All safety precautions are included to provide a guideline for minimizing the possibility of accidents a...

Page 2: ...V 208 230 460 575 208 230 460 575 Pump Model APP2I0524T APP4V1043T APP3Y1544T APP4V1043T APP3Y1544T Pump RPM 650 640 600 640 600 Noise DB A 73 73 76 73 76 Outlet Connection NPT 3 4 NPT 3 4 NPT 1 NPT 3...

Page 3: ...oise DB A 76 76 78 79 Outlet Connection NPT 1 NPT 1 NPT 1 NPT 2 Dimensions 33 x 24 x 73 79 x 32 x 62 72 x 30 x 51 72 x 30 x 51 Weight lbs 1410 1410 1500 1703 Shipping Weight 1512 1512 1609 1810 EMAX E...

Page 4: ...uct carefully Be thoroughly familiar with the controls and the proper use of the equipment Breathable Air 1 NEVER use air from this compressor for breathable air except in full compliance with OSHA St...

Page 5: ...mpressor in a clean dry and well lit area Be sure installation area can maintain a temperature range between 35 110 F If ambient temperature drops below 32 F be sure to protect safety relief valves an...

Page 6: ...njury or death could result 6 Never use reducers in discharge piping Keep all piping and fittings the same size in the piping system 7 For permanent installations of compressed air systems determine t...

Page 7: ...orized personnel install and maintain this compressor in accordance with all applicable federal state and local codes standards and regulations Follow all NEC National Electric Code standards especial...

Page 8: ...ustible substances are spilled clean up immediately 8 When checking or adding lubricant or when re filling air line anti icer systems with antifreeze compound shut off compressor and allow it to cool...

Page 9: ...equipped For heavy use applications such as sandblasting the continuous run feature is available This feature keeps main feed line open to eliminate numerous motor starts stops and to help cool pump...

Page 10: ...ce all belts with the same brand at the same time Make sure belts are uni matched Do not replace belts independently Figure 12 Safety Valve Pull ring on safety valve before each use TEST ON 0 5 0 5 2...

Page 11: ...1 Duty cycle exceeded 2 Improper rotation 3 Head valve s not seating properly 4 Blown cylinder head gasket s 5 Restriction in head intercooler or check valve 6 Low oil 7 Dirt in intercooler fins or cy...

Page 12: ...igation at Purchaser s expense to have a redundant compressor Warranty repairs shall not include freight costs Purchaser is responsible for returning unit to Emax Inc This pump MUST have Emax Inc Lubr...

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