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6

HULK Power Air Compressors

cm) of clearance.

3.  Use shims to level compressor if installation 

area is not flat. This will avoid excessive 

vibration and premature pump wear.

DO NOT install compressor in  

boiler room, paint spray room, or 

area where sandblasting occurs. Make sure inlet 

air is away from exhaust fumes or other toxic, 

noxious or corrosive fumes or substances.

4.  If acid is used in operating environment or air 

is dust laden, pipe intake to outside, fresh air. 

Increase pipe size by one size for every 20 

feet of run. Be sure to install protective hood 

around intake filter.

5.  Insulate cold water or other low temperature 

pipes that pass overhead to avoid 

condensation dripping on compressor which 

could cause rust and/or motor shorting.

Electrical Safety

Be sure only trained and 

authorized personnel maintain 

this compressor in accordance 

with all applicable federal, state 

and local codes, standards and 

regulations. Follow all NEC 

(National Electric Code) standards especially 

those concerning equipment grounding 

conductors.

1.  Follow all NEC and local codes for electrical 

wiring. Allow only authorized Polar Air service 

person or certified electrician to install 

electrical components.

2.  Put unit on dedicated circuit and make sure 

no other electrical equipment is wired into it. 

Failure to wire unit on independent circuit can 

cause circuit overload and/or imbalance in 

motor phasing. Install proper No Fuse Breaker 

(NFB) according to kW output of compressor.

3.  Ensure incoming service has adequate 

ampere rating.

4.  Ensure supply line has the same electrical 

characteristics (voltage, cycles and phase) as 

the electric motor.

5.  Refer to amp load information on the 

specifications label and use correctly sized 

wiring. Be sure to consider distance between 

power supply and machine.

6.  Install surge protection device between power 

supply and compressor motor.

7.  Make sure to install properly sized breakers 

and fuses.

8.  The unit must be properly grounded. DO NOT 

connect ground wire to air or cooling lines. 

9.  If the tool is equipped with three-pin plug, it 

should be plugged into a three-pin electrical 

socket. Never remove the ground pin.

 

 

10. Avoid body contact with grounded surfaces 

such as pipes, radiators, ranges, and 

refrigerators. There is an increased risk of 

electric shock if your body is grounded.

11. To reduce the risk of electrical shock or injury, 

do not expose tool to moisture.  

Don’t use this tool in damp or wet locations. 

Keep out of rain.

12. Do not abuse cord.  

Never use the cord to carry tools or pull the 

plug from an outlet. Keep cord away from 

heat, sharp edges or moving parts. Check 

for damage and replace damaged cords 

immediately before connecting to power 

supply. Damaged cords increase the risk of 

electric shock.

13. Always disconnect the tool from power source 

before making any adjustments, storing, 

servicing, or changing accessories. Such 

preventative safety measures reduce the risk 

of starting the tool accidentally.

14. 

Keep away from flammables. 

 

Do not attempt to operate this tool near 

flammable materials or combustibles. Failure 

to comply may cause serious injury or death.

15. Risk of Fire or Explosion.  

Do not spray flammable liquid in a confined 

area. Spray area must be well ventilated. 

Do not smoke while spraying or spray where 

spark or flame is present. Keep compressors 

as far from spraying area as possible.

Operation

Safety Rules

1.  Make sure all operators receive product 

training, read and understand all instructions.

Keep all flammable, combustible, 

poisonous and noxious materials 

away from operating area. Make 

sure there are no oily rags, trash, 

leaves, litter or other 

combustible materials in 

operating area. Keep suitable, fully charged fire 

extinguishers nearby when servicing and 

operating the compressor.

2. 

NEVER allow modifications to compressor 

structure or controls.

3.  Keep all ignition sources away from exposed 

electrical parts.

4.  Keep all persons clear of compressor during 

start-up and operation.

5.  NEVER operate the compressor with the fan, 

coupling or other guards removed.

6.  DO NOT engage in horseplay with air hoses 

as death or serious injury may result.

7.  Make sure to provide adequate ventilation 

while operating the compressor. If combustible 

 

Summary of Contents for 815002013992

Page 1: ...and manufactures products for safe operation However operators and maintenance per sons are responsible for maintaining safety All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in operation Keep these instructions for reference Model UPC HP01P006SS man v 170807 HP01P006SS 815002013992 ...

Page 2: ...ation 5 Area 5 Electrical Safety 6 Operation 6 Safety Rules 6 Air Tool Cautions 7 Power Source Connection 8 Power Requirements 8 Grounding Instructions 8 Connect to power source 8 Getting Started 8 Assembly 8 Installing the air filter 8 Operation 9 Before operating your new air compressor 9 General Overview 9 Installation and Location 9 Connecting to Power Source 9 Extension Cords 9 Attaching an a...

Page 3: ...ters tank 3 RUBBER FOOT Reduces compressor vibration and movment 4 SAFETY VALVE The safety valve automatically relieves pressure from the air tank in the event of excessive pressure build up Safety Valve is preset at factory Do not attempt to make any adjustments to the safety valve Periodically pull the ring on the safety valve end to check that it is working properly 5 RESERVOIR AIR PRESSURE GAU...

Page 4: ...o decrease air pressure 11 AIR COUPLER Convenient brass quick disconnect air coupler allows for fast easy connection to an air hose 12 WHEELS fig 2 5 4 6 8 10 Safety Information This manual contains very important information to know and understand This is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS To help understand this information observe the following Danger indicates an imminently ...

Page 5: ...drilling or other modifications Such modifications may weaken the air tank and cause a hazardous condition 5 If the air tank develops a leak replace it immediately Never repair weld or make modifications to the air tank or its attachments 6 Do not make adjustments to the factory set pressures 7 Never exceed attachments manufacturer s maximum allowable pressure rating 8 Do not use plastic pipe or l...

Page 6: ...cooling lines 9 If the tool is equipped with three pin plug it should be plugged into a three pin electrical socket Never remove the ground pin 10 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 11 To reduce the risk of electrical shock or injury do not expose tool to moisture Don t use...

Page 7: ... NEVER touch the motor the discharge tubing or compressor pump while in operation 18 The compressor turns itself on and off automatically while the pressure switch is turned on 19 The air pressure switch is set at the factory for optimum performance of your equipment Never attempt to bypass or remove this switch as serious damage to equipment or personal injury could result from excessive air pres...

Page 8: ...ctor cord and a 3 prong grounding plug to fit a grounded type receptacle B fig 1 Do not remove the 3rd prong grounding pin to make it fit into an old 2 hole wall socket or extension cord If an adaptor plug is fig 1 A B C used C fig 1 it must be attached to the metal screw of the receptacle The use of an adaptor plug is illegal in some areas including Canada Check your local codes If you have any d...

Page 9: ...l on top of the compressor Connecting to Power Source This air compressor is designed to operate on a properly grounded 120 volt 60 Hz single phase alternating current AC power source with a fused 20 amp time delayed fuse or circuit breaker It is recommended that a qualified electrician verify the ACTUAL VOLTAGE at the receptacle into which the unit will be plugged and confirm that the receptacle ...

Page 10: ...C 2 Open the air tank drain valve and release all air pressure from the air tank before attempting to start in cold weather After air is released from air tank close drain valve 3 Pull the ring on the safety valve before each use to make sure the valve is functional 4 Plug the air compressor directly into a 120 volt electrical outlet Do not use an extension cord when starting your air compressor i...

Page 11: ...eak in safety valve 3 Check valve by pulling on ring If condition persists replace valve Safety valve releases Defective pressure switch Replace pressure switch Pressure in tank falls 1 Air leaks at joints 1 Allow the compressor to build pres sure in the tank to the max pressure if possible Spray or brush soapy water on all air connections and look for bub bles Tighten leaky connections Do not ove...

Page 12: ...nd contact cus tomer support Compressor doesn t provide as much air as when new and or cuts off after a much shorter time period 1 Tank has reduced capacity due to water retention 2 Pressure switch is out of adjust ment 1 Open drain valve to release water 2 Contact customer support Pump unit does not stop when the tank reaches maxi mum working pressure Defective or pressure switch out of adjustmen...

Page 13: ...Air Series Schematic Drawing 73 45 43 55 56 57 33 25 26 27 28 29 30 34 35 36 37 44 31 32 24 18 19 20 21 22 23 16 17 40 41 15 14 13 9 12 11 10 8 6 4 7 5 3 2 42 1 59 58 66 65 68 67 72 71 72 63 69 39 64 48 46 47 49 50 60 51 62 61 52 53 54 ...

Page 14: ...als Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations and lack of maintenance HULK shall not be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this warranty the manufacturer part must be returned for examination by...

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