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Operating Instructions

Cable Rewinder Series 601KR

for active grounding with the Eltex ground monitoring 
systems and for passive grounding

BA-en-4007-2107

F00

0

11

y

Summary of Contents for 601KR Series

Page 1: ...Operating Instructions Cable Rewinder Series 601KR for active grounding with the Eltex ground monitoring systems and for passive grounding BA en 4007 2107 F00011y ...

Page 2: ...2 BA en 4007 2107_601KR 70 ...

Page 3: ...the cable rewinder 15 3 4 Pin assignment of the coupling plug 17 3 5 Cable specifications 17 4 Operation 18 5 Maintenance 18 5 1 Cable rewinders 18 6 Technical specifications 19 6 1 Cable rewinder for active grounding 19 6 2 Cable rewinder for passive grounding 20 7 Dimensions 21 8 Spare parts and accessories 23 A Annex 24 A 1 Grounding with ground monitoring unit active grounding 24 A 2 Grounding...

Page 4: ... The built in cable stop mechanism allows the cable to be locked in place and released as required The plastic cable rewinder is encased in a robust and sturdy plastic housing The cable outlet is fitted with four cable guide rollers for easy cable guidance The cable rewinders and the clamp holder are designed for wall mounting and may be used in zones with potentially explosive atmospheres Please ...

Page 5: ...7_601KR 70 5 1 Overview Fig 1 Cable rewinders series 601KR Cable rewinders Aluminium 601KR AW active Aluminium 601KR DW active 601KR EW passive Plastic 601KR KW active Z 114868y_7 Z 114868y_8 Z 114868y_9 Z 113113_1y ...

Page 6: ...type stop mechanism for ground cable 2 5 meters connecting cable 12 meters ground cable cable color light blue ground clamp connection via coupling socket 601KR KW Cable rewinder in plastic housing IP42 assembly plate for wall mounting 2 5 meters connecting cable 9 meters ground cable cable color light blue ground clamp connection via coupling socket Cable rewinders for passive grounding 601KR EW ...

Page 7: ...s by the following symbols Warning This symbol appearing in the operating instructions refers to operations which if carried out improperly may result in serious personal injuries Caution This symbol appearing in the operating instructions refers to operations which if carried out improperly may result in damage to property Ex Warning Only for units with Ex approval This symbol denotes the special...

Page 8: ...gitators or dryers for liquid or powdery substances and in conveyor and transportation equipment with potentially explosive atmosphere The cable rewinders series 601KR are not suitable for use in a saline environment e g sea ports The manufacturers will not assume any liability and warranty if the units are used improperly or used outside the intended purpose Modifications or changes made to the d...

Page 9: ...tage of the units see chapter 4 Operation page 18 A Connect Disconnect Approval by the plant operator must be obtained before carrying out any installation assembly service repair or maintenance work in potentially explosive atmospheres Make sure that there is no potentially explosive atmosphere existing in the working area Ensure adequate ventilation and or screening see chapter 3 Installation an...

Page 10: ...ia the installation bracket as shown in Fig 2 Roofing must be provided when installing the unit outside Select a suitable installation height to make sure that the ground clamp is within easy reach and does not make contact with the floor The cable rewinder type 601KR AW may be turned by 320 and types 601KR DW and 601KR EW by 170 around its installation axis The cable rewinder is suitable for haza...

Page 11: ...BA en 4007 2107_601KR 70 11 Fig 3 Assembly of the aluminum cable rewinder 601KR DW 601KR EW Z 114868y_2 s s 3 s s ...

Page 12: ... the locking mechanism 3 is free Replace the side cover Disabling the stop mechanism Remove the four bolts 1 and take off the side cover see Fig 7 Take the spring 4 off bolt 6 and hook into bolt 5 Turn the locking mechanism 3 by 120 in clockwise direction and turn in the screw 2 fully to make sure that the locking mechanism is disabled Replace the side cover Fig 4 Locking mechanism of the aluminum...

Page 13: ...emove the four bolts 1 and take off the side cover seeFig 5 Take the spring and hook into according position 2 resp 3 Replace the side cover Fig 5 Locking mechanism of the aluminum cable rewinder for type 601KR DW and 601KR EW Z 114868y_10 Z2017y 2 enabled stop mechanism 3 disabled stop mechanism 3 2 ...

Page 14: ...d zone The cable rewinder is attached to a wall column or ceiling via the installation bracket as shown in Fig 6 Roofing must be provided when installing the unit outside Select a suitable installation height to make sure that the ground clamp is within easy reach and does not make contact with the floor Fig 6 Assembly of the plastic cable rewinder type 601KR KW Z 114868y_3 s s 3 ...

Page 15: ...t be opened the internal pre tensioned spring re presents a significant risk Only the cap may be removed to configure the stop mechanism Active grounding The cable rewinder in connection with the active ground clamps is connected to the Eltex ground monitoring system via the terminal box of the cable rewinder The cable rewinder must be permanently connected to an equipotential bonding lead The gro...

Page 16: ...KR 70 Fig 8 Connecting the aluminum cable rewinder 601KR DW a blue b brown c green yellow Z 114868y_5 Fig 9 Connecting the plastic cable rewinder 601KR KW a blue b brown c green yellow Z 114868y_6 3 E F D E F D 3 F D E F D E ...

Page 17: ...es must be connected to the equipotential bonding 3 4 Pin assignment of the coupling plug 3 5 Cable specifications three core 3 x 1 5 mm2 wire color blue brown green yellow light blue sheathed for active grounding orange sheathed for passive grounding oil and gasoline resistant Fig 10 Connecting the aluminum cable rewinder 601KR EW All three wires must be permanently connected to the PAL Z 114868y...

Page 18: ...es every possible precaution must be taken to ensure that no explosive atmosphere exists Warning Maintenance and repair work must be carried out only by qualified personnel trained in working in potentially explosive areas 5 1 Cable rewinders Perform regular checks to ensure that the cable and the insulation show no tears or abrasion that could impair the cable s insulation or functioning Clean th...

Page 19: ... ATEX E 068 X II 2D Ex ia IIIC T135 C Db II 2G Ex ia IIC T6 Gb IECEx BVS 16 0016 Ex ia IIIC T135 C Db Ex ia IIC T6 Gb Typ 601KR DW Enclosure Rewind mechanism Protection class Operating ambient temperature Attachment Ground cable Connecting lead Dimensions Weight Inductance Capacitance Aproval Identification marking Aluminium with rollers and stopper automatic stop mechanism with on off function IP...

Page 20: ...DMT 00 ATEX E 068 X ATEX DMT 00 ATEX E 068 X II 2D Ex ia IIIC T135 C Db II 2G Ex ia IIC T6 Gb IECEx BVS 16 0016X Ex ia IIIC T135 C Db Ex ia IIC T6 Gb Typ 601KR EW Enclosure Rewind mechanism Protection class Operating ambient temperature Attachment Ground cable Connecting lead Dimensions Weight Inductance Capacitance Aproval Identification marking Aluminium with rollers and stopper automatic stop m...

Page 21: ...BA en 4007 2107_601KR 70 21 7 Dimensions Fig 12 Aluminum cable rewinder type 601KR AW Z 114868y_1 s s 3 s s Fig 13 Coupling plug Z00116y ø 29 71 75 ...

Page 22: ...22 BA en 4007 2107_601KR 70 Fig 14 Aluminum cable rewinder type 601KR DW type 601KR EW Z 114868y_2 Fig 15 Plastic cable rewinder type 601KR KW Z 114868y_3 s s 3 s s s s 3 ...

Page 23: ...rounding 2 5 meters connecting cable and 12 meters ground cable with coupling socket IP67 for connecting ground clamps with plug 601KR DW Cable rewinder plastic for active grounding 2 5 meters connecting cable and 9 meters ground cable with coupling socket IP67 for connecting ground clamps with plug 601KR KW Passive grounding Cable rewinder aluminum for passive grounding 2 5 meters connecting cabl...

Page 24: ...pe 601KR AW 601KR DW 601KR KW The maximum connectable total cable length to the grounding system Terra Control TUE30 resp TERRALIGHT is 200 m Please note the information in the separate operating instructions for the Eltex ground components A 2 Grounding without ground monitoring unit passive grounding Cable rewinders Zone 1 2 21 22 The Eltex cable rewinders Type 601KR CW and 601KR EW may be class...

Page 25: ...TERRA C BL TERRA C Zangen ATEX en pdf DMT00ATEXE068X Clamps Type 70AG 70AK 70BG 70HK Cable rewinders Type 601KR AW 601KR DW 601KR KW 601KR Zangen aktiv ATEX en pdf EPS19ATEX1184X Clamp Type 70OK 70PK 70SG 70PG 70 Zangen passiv ATEX en pdf PTB 05ATEXD121 1 Cable rewinders Type 601KR CW 601KR EW 601KR passiv Selbst bescheinigung pdf IECEx BVS 20 0012 X Zangen Typ TERRA C SO TERRA C SL TERRA C BO TER...

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Page 28: ... mbH Blauenstraße 67 69 79576 Weil am Rhein Germany Phone 49 0 7621 7905 422 eMail info eltex de Internet www eltex de Eltex offices and agencies The addresses of all Eltex agencies can be found on our website at www eltex de Z01007y ...

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