Elster J48HL Quick Start Manual Download Page 6

 

J48HL: Spares and Loading Springs 

SPARES KITS 

Spares kit contents are marked 

Ï

 on parts list 

SPARES KIT CODE 

SIZE 

SK4806-04 

¾” – 1” 

SK4808-04 

1¼” – 1½” 

SK4809-04 

2” 

 

Springs for J48HL 

Spring Range 

Part No Colour Code. 

mbar 

“wg 

¾” & 1”

 

1¼” & 1½” 

2”

 

5 – 15 

2 – 6 

J4806-007 Yellow 

J4808-004 Red / Yellow 

J4809-007 Dark Blue / Yellow 

12.5 – 25 

5 - 10 

J4806-004 Black 

J4808-007 Red / Black 

J4809-004 Dark Blue / Black 

22.5 – 35 

9 – 14 

J4806-005 Orange 

J4808-008 Red / Orange 

J4809-005 Dark Blue / Orange 

22 - 75 

10 - 30  J4806-101 Yellow / Black 

J4808-077 Yellow / Orange 

J4809-066 Yellow / Dark Green

70 - 100 

28 - 40  J4806-079 Pink / Gold 

J4808-075 Pink / Silver 

J4809-065 Grey / Gold 

90 - 160 

36 - 64  J4808-077 Yellow / Orange 

J4809-065 Grey / Gold 

 

Maintenance Instructions for: J48HL Regulator ¾" - 2", 

Dismantling Procedure: 

1.

 

Pull off top cap (16). 

2.

 

Turn spring adjusting screw (46) anticlockwise (to reduce loading on spring). 

3.

 

Carefully lift protruding end of locking lever (17) just above adjusting bush (45) whilst in this position turn 
(octagon shaped) adjusting bush assembly (19) anticlockwise until disengaged. The adjusting bush (45) can 
then be removed from the top cover (14). 

4.

 

Remove the loading spring (13) from the top cover (14). 

5.

 

Lift keyhole end of locking lever (17) over sloping peg in adjusting bush (45), and slide forward until 
disengaged from spring adjusting screw (46) and remove. 
NOTE: If adjusting bush assembly is to be dismantled for "O" ring replacement, follow procedure. If to be left 
assembled proceed to instruction number 9. 

6.

 

Pull spring adjusting screw (46) from adjusting bush (45). 

7.

 

Remove "O" rings (15) & (18) from spring adjusting screw (46) and adjusting bush (45) respectively. 

8.

 

Lift washer (44) from spring adjusting screw (46) and remove. 

9.

 

Remove top cover screws (10) then carefully remove the top cover (14). 

10.

 

Unscrew bottom plug (1) and remove from body (3). 

11.

 

Remove "O" ring (31) from bottom plug (1). 

12.

 

Restrain valve spindle (2) with suitable box spanner through bottom plug opening in body (3). 

13.

 

Unscrew full nut (12). 

 

J48HL: Maintenance Instructions 

Summary of Contents for J48HL

Page 1: ...J48HL Gas Pressure Regulator Commissioning Instructions General Arrangement Parts List Maintenance Instructions For J48HL Regulator 2 This product is discontinued ...

Page 2: ...a flat bladed screwdriver into the slot in the end of the spring adjusting screw 18 Turn anticlockwise to reduce pressure on the loading spring 19 Slowly turn on inlet supply 20 Increase loading on the spring by turning the spring adjusting screw clockwise until the required outlet pressure plus approximately 2 5mbar is obtained 21 Commission downstream appliance s 22 Trim the outlet pressure of t...

Page 3: ...3 J48HL Regulator General Arrangement 20 19 21 Spring Adjustment Pre October 2000 1 5 4 3 2 6 10 9 8 7 14 44 11 13 12 15 16 31 30 27 28 29 26 25 22 23 24 47 46 18 45 43 17 ...

Page 4: ...806 105 1 J4806 105 1 18 O RING SEAL JO200032 4475 Ï 1 JO200032 4475 Ï 1 19 ADJUSTING BUSH Old Design J4806 100 1 J4806 100 1 20 TOP SPRING HOLDER Course Thread J4806 098 1 J4806 098 1 21 SPRING ADJUSTING SCREW Course Thread J4806 097 1 J4806 097 1 22 SPRING LOCATION WASHER J4806 057 1 J4806 057 1 23 TOP DIAPHRAGM PLATE J4806 055 1 J4806 055 1 24 DIAPHRAGM SPACER J4806 052 1 J4806 052 1 25 SCREW J...

Page 5: ... Ï 1 JO200032 4475 Ï 1 JO200032 4475 Ï 1 19 ADJUSTING BUSH Old Design J4806 100 1 J4806 100 1 J4806 100 1 20 TOP SPRING HOLDER Course Thread J4806 098 1 J4806 098 1 J4806 098 1 21 SPRING ADJUSTING SCREW Course Thread J4806 097 1 J4806 097 1 J4806 097 1 22 SPRING LOCATION WASHER J9812 022 1 J9812 022 1 J4809 053 1 23 TOP DIAPHRAGM PLATE J9812 024 1 J9812 024 1 J4809 051 1 24 DIAPHRAGM SPACER J4808 ...

Page 6: ...ocking lever 17 just above adjusting bush 45 whilst in this position turn octagon shaped adjusting bush assembly 19 anticlockwise until disengaged The adjusting bush 45 can then be removed from the top cover 14 4 Remove the loading spring 13 from the top cover 14 5 Lift keyhole end of locking lever 17 over sloping peg in adjusting bush 45 and slide forward until disengaged from spring adjusting sc...

Page 7: ...over threaded end of valve spindle 2 until it rests against shoulder of spindle 2 Assemble valve disc 5 onto valve disc holder 4 with bead uppermost 3 Replace valve disc assembly 4 5 over threaded end of valve spindle 2 with chamfer around centre facing downward 4 Load valve spindle assembly 2 through bottom plug opening in body 3 This will ease assembly of valve spacer 6 and secondary diaphragm 5...

Page 8: ... spring location washer 22 NOTE If adjusting bush assembly 45 has been dismantled follow procedure if it has been left assembled then proceed to instruction number 26 22 Slide O ring seal 15 over slotted end of spring adjusting screw 46 into second groove i e groove nearest thread 23 Replace washer 44 over slotted end of spring adjusting screw 46 and slide down until it sits on shoulder of adjusti...

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