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Contacts 

United Kingdom 

Germany 

USA  

Elster Jeavons 

Elster GmbH 

Elster American Meter 

Tollgate Business Park, Beaconside 

Steinern Str. 19 - 21 

2221 Industrial Road 

Stafford, Staffordshire ST16 3HS 

55252 Mainz-Kastel  

Nebraska City, NE 68410-6889 

T  +44 1785 275200 

T  +49 6134 605 0 

T +1 402 873 8200 

F  +44 1785 275305 

F  +49 6134 605 223 

F +1 402 873 7616 

www.elster-instromet.com www.elster-instromet.com 

www.elster-meterservices.com 

[email protected] [email protected] 

 

M120EN02 

A09.02.2009 

 

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Rebuilding procedure continued: 

2.

 

Screw amal jet (19) into body (2) (if it has been removed). 

3.

 

Screw spindle bush assembly (21) into body (2), or plug (34) if automatic reset. 

4.

 

Assemble valve disc (31) onto valve spacer (5) with bead uppermost. 

5.

 

Locate through top of body (2), valve spacer assembly (5) onto valve seat. 

6.

 

Place secondary diaphragm (30) with convolution uppermost onto body (2). Ensure screw holes and impulse tube 
holes are aligned correctly. 

7.

 

Secure secondary diaphragm (30) in position using screws (29). 

8.

 

Place diaphragm spacer (6) on secondary diaphragm (30) ensuring diaphragm bead is located correctly in the groove.

9.

 

Place main diaphragm (7) with convolution uppermost, ensuring that the bead is located in the groove in body (2). 

10.

 

Locate top diaphragm plate (28) ensuring raised edge is uppermost. 

11.

 

Insert the valve spindle (27) through the centre hole in top diaphragm plate (28), main diaphragm (7) and diaphragm 
spacer (6). 

12.

 

Locate valve disc clamping washer (4) onto valve spindle (27) through bottom plug opening, with flat side first. 

13.

 

Screw valve spindle guide (3) onto threaded end of valve spindle (27) through bottom plug opening. 

14.

 

Restrain valve spindle guide (3) with suitable box spanner and tighten valve spindle (27). 

15.

 

Place "O" ring seal (32) into "O" ring seal groove in bottom plug (1). 

16.

 

Replace bottom plug (1) complete with "O" ring, over centre shaft of valve spindle guide (3) into body (2) and screw 
tightly in position. 

17.

 

Carefully replace top cover (10) on to body (2) with vent facing the outlet and secure with top cover screws (8). 

18.

 

Insert loading spring (25) over spring location ridge in top diaphragm plate (28). 

19.

 

NOTE: If adjusting bush assembly (37) has been dismantled follow procedure, if it has been left assembled then 
proceed to instruction number 24. 

20.

 

Slide "O" ring seal (16) over slotted end of spring adjusting screw (38) into second groove. (i.e. groove nearest thread). 

21.

 

Replace washer (36) over slotted end of spring adjusting screw (38) and slide down until it sits on shoulder of adjusting 
screw. 

22.

 

Slide "O" ring seal (14) into "O" ring groove on adjusting bush (37). 

23.

 

Push spring adjusting screw (38) into hole in bottom of adjusting bush (37) until parts are firmly together. 

24.

 

Position key hole slot in locking lever (13) over slotted end of spring adjusting screw (38) and slide over slopping peg in 
adjusting bush (37) until firmly locked in position. 

25.

 

Screw top spring holder (35) anti-clockwise to within 10mm of underside of adjusting bush (37). 

26.

 

Position underside of top spring holder (35) on to loading spring (25). 

27.

 

Align slots in top spring holder (35) with splines in top cover (10) and push adjusting bush (37) assembly into top cover 
(10) as far as possible. 

28.

 

Turn adjusting bush assembly (37) clockwise until locking lever (13) snaps into any of the three locking castellations in 
top cover (10). 

29.

 

Replace top cap (12) by aligning slot in cap with sealing wire lug and push over until it clicks into position, and seal if 
necessary. 

Elster Jeavons is committed to a programme of continuous quality enhancement. All equipment designed by Elster Jeavons 
and manufactured within the Elster-Instromet Group benefits from the groups quality assurance standards, which are 
approved to EN ISO9001:2008. 

Elster Jeavons has a programme of continuous product development and improvement and in consequence the 
information in this leaflet may be subject to change or modification without notice. 

J120: Maintenance Instructions

 

Summary of Contents for J120

Page 1: ...J120 Low Pressure Cut Off Valve Commissioning Instructions General Arrangement Parts List Maintenance Instructions For J120 Low Pressure Cut Off Valve 2 ...

Page 2: ...mal operating pressure 6 Equalize pressure across valve as in 11 above 7 Commission downstream appliance s 8 Reduce inlet pressure to the required cut off pressure measured near to outlet 9 Slowly increase loading on the spring by turning the spring adjusting screw clockwise until the valve closes and flow stops 10 To check setting return inlet pressure to normal operating pressure 11 Turn off dow...

Page 3: ...eneral Arrangement All sizes 19 21 20 18 34 22 23 24 17 18 19 26 11 15 Spring Adjustment Pre October 2000 Manual Reset Automatic Reset 13 14 37 16 25 38 39 27 28 29 30 33 31 32 12 35 9 10 8 7 6 5 4 3 2 1 36 40 ...

Page 4: ... 010 Ï 1 J12006 010 Ï 1 21 CUT OFF VALVE SPINDLE BUSH J12006 024 1 J12006 024 1 22 CUT OFF VALVE SPINDLE J12006 020 1 J12006 020 1 23 SPLIT RING JRS20MZ 1 JRS20MZ 1 24 O RING SEAL JORM0031 16 Ï 1 JORM0031 16 Ï 1 25 LOADING SPRING SEE TABLE 1 SEE TABLE 1 26 SPRING ADJUSTING SCREW Coarse Thread J4806 097 1 J4806 097 1 27 VALVE SPINDLE JSA440IPNZ 1 JSA440IPNZ 1 28 TOP DIAPHRAGM PLATE J4806 003 1 J480...

Page 5: ... J12006 010 Ï 1 J12006 010 Ï 1 21 CUT OFF VALVE SPINDLE BUSH J12008 006 1 J12008 006 1 J12008 006 1 22 CUT OFF VALVE SPINDLE J12006 020 1 J12006 020 1 J12006 020 1 23 SPLIT RING JRS20MZ 1 JRS20MZ 1 JRS20MZ 1 24 O RING SEAL JORM0031 16 Ï 1 JORM0031 16 Ï 1 JORM0031 16 Ï 1 25 LOADING SPRING SEE TABLE 1 SEE TABLE 1 SEE TABLE 1 26 SPRING ADJUSTING SCREW Coarse Thread J4806 097 1 J4806 097 1 J4806 097 1...

Page 6: ...K2008 01 1 1 SK2009 01 2 Spring Range Part No Colour Code mbar w g 1 1 1 2 5 15 2 5 6 J4806 007 Yellow J4808 004 Red Yellow J4809 007 Dark Blue Yellow 12 5 25 5 10 J4806 004 Black J4808 007 Red Black J4809 004 Dark Blue Black 22 5 33 5 9 13 5 J4806 005 Orange J4808 008 Red Orange N A 31 41 12 5 16 5 J4806 006 Brown J4808 024 Red Brown N A ...

Page 7: ...ews 29 19 Carefully remove secondary diaphragm 30 20 Remove valve spacer 5 together with valve disc 31 21 Dismantle cut off reset valve as follows If automatic reset option go to instruction 22 21i Unscrew cut off spindle bush 21 21ii Remove O ring seal 18 from spindle bush 21 21iii Remove split ring 23 from cut off valve spindle 22 21iv If cut off valve disc 20 needs replacing then remove from sp...

Page 8: ...ttom plug 1 complete with O ring over centre shaft of valve spindle guide 3 into body 2 and screw tightly in position 17 Carefully replace top cover 10 on to body 2 with vent facing the outlet and secure with top cover screws 8 18 Insert loading spring 25 over spring location ridge in top diaphragm plate 28 19 NOTE If adjusting bush assembly 37 has been dismantled follow procedure if it has been l...

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