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Safety relais

2. General safety regulations and protection measures

 

•  The  manufacturer  and  user  of  the  system/machine  on  which  the  protection  system  is  used  are

 

 

responsible for coordinating and adhering to all applicable safety rules and regulations under their own

 

 

responsibility.

•  The protection system guarantees functional safety in combination with the superordinate control

 

 

system, but not the safety of the entire system/machine. Thus, a safety review of the entire system/

 

 

machine in accordance with machine directive 2006/42/EC or relevant product standards is necessary

 

 

prior to use of the device.

•  The operating instructions must be permanently available at the operating location of the protection

 

 

device. They must be thoroughly read and applied by every person who is tasked with the operation,

 

 

maintenance or repair of the protection device.

•  The installation and start-up of the protection device may only be conducted by specialized personnel

 

 

who are familiar with these operating instructions and the applicable regulations on job safety and

 

 

accident prevention. The instructions in these operating instructions must be followed and adhered to

 

 

unconditionally.

•  Electrical work must only be carried out by skilled electricians. Safety regulations for electrical engineering

 

 

and from the professional association must be followed.

•  In case work has to be carried out on the switching device, it must be switched to a voltage-free position

 

 

and checked for freedom from any voltage and secured against being switched back on again.

•  If the potential-free connections of the safety switching contacts are supplied with a hazardous voltage

 

 

from an external source, it must be ensured that these are also switched off when working on the

 

 

switching device.

•  The switching device does not contain any components that the user must service. Any warranty or

 

 

liability on the part of the manufacturer is forfeited in the event of any unauthorized modifications or

 

 

repairs to the switching device.

•  Auxiliary outputs must not execute any safety-orientated functions. They are not fail-safe and are not

 

 

checked either by testing.

The system must be checked for correct function in suitable intervals by qualified persons for

 

the standard-conform design of the safety system. The check must be documented in a way that

allows it to be traced at any time.

In the case of non-compliance or deliberate abuse, the manufacturer’s liability will cease.

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Summary of Contents for 41-322

Page 1: ...ELMON rail 41 822 ELMON rail 41 322 Safety relais Operating Manual see last page for validity ELMON rail 41 822 ELMON rail 41 322 Safety Relais English Page 03 14 U S Edition 2017 ASO GmbH ...

Page 2: ...upplémentaires Componenti ausiliari Bijkomende componenten Funktionsprüfung Functional test Contrôle de fonction Controllo funzionale Functiecontrole Sicherheitssensoren reagieren auf Betätigung Safety sensor response to actuation Le senseur de sécurité réagit à l actionnement Il sensore di sicurezza reagisce all azionamento Veiligheidssensor reageert op activering Sicherheitssensoren reagieren au...

Page 3: ...ety output 8 7 2 Automatic reset 8 7 3 Fault self retaining manual reset 8 7 4 Signaling output without any delay RLU 8 7 5 Signaling output delayed RL 8 8 Mechanical mounting 9 9 Electrical connection 9 9 1 Supply voltage 9 9 2 Connection of sensor 9 9 3 Connection of multiple sensors per sensor circuit 9 9 4 Connection of control circuits 10 9 5 Connection Reset 10 9 6 Connection of signaling co...

Page 4: ...ructions must be followed and adhered to unconditionally Electrical work must only be carried out by skilled electricians Safety regulations for electrical engineering and from the professional association must be followed In case work has to be carried out on the switching device it must be switched to a voltage free position and checked for freedom from any voltage and secured against being swit...

Page 5: ... It is not fail safe and not checked by testing either The switching device has been designed and type approved in accordance with EN ISO 13849 1 Safety related parts of control systems for category 3 Performance Level e For compliance with category 3 the safety output is set up redundantly with two independent switching elements In addition the device has been type approved according to EN 62061 ...

Page 6: ... specifications Any use for special applications requires prior release by the manufacturer 5 Application example Safety orientated monitoring of a safety contact edge with start release via release pushbutton and separate continuation of the control circuits category 3 compliant application according to EN ISO 13849 1 In order to check the functionality of the load breaking K1 and K2 relays the b...

Page 7: ...e Application Example 24V M 13 14 K2 23 24 33 34 L1 L2 L3 31 8 2ΚΩ 14 K1 24 34 13 23 33 23 13 X2 X1 B1 X4 X3 S1 32 24 14 B2 Z2 Z1 41 41 42 42 K2 K1 X1 Reset 0V S1 S n 8k2 Ω 24V M 13 14 K2 23 24 33 34 L1 L2 L3 31 8 2ΚΩ 14 K1 24 34 13 23 33 23 13 X2 X1 B1 X4 X3 S1 32 24 14 B2 Z2 Z1 41 41 42 42 K2 K1 X1 Reset 0V ...

Page 8: ...8 Safety relais 5 4 4 Wire Multiple Application Example 24V M 13 14 K2 23 24 33 34 L1 L2 L3 31 8 2ΚΩ 14 K1 24 34 13 23 33 23 13 X2 X1 B1 X4 X3 S1 32 24 14 B2 Z2 Z1 41 41 42 42 K2 K1 X1 Reset 0V S1 S n ...

Page 9: ... output indicates the fault Pulse Fault alarm 1 Voltage supply outside the valid value range 2 Fault when testing signal input 3 Output control relay faulty 4 Data transmission between micro controllers faulty 6 3 Connection terminals A1 A2 ELMON rail 41 822 Supply voltage 120 V 50 60 Hz ELMON rail 41 322 Supply voltage 230 V 50 60 Hz B1 B2 Supply voltage 24 V AC DC X1 X2 Connection sensor X3 X4 I...

Page 10: ...cturer is liable for incorrect settings or missuse 7 3 Fault self retaining manual reset S1 OFF Following removal a fault of in a sensor circuit or after a voltage failure the switching unit will only release the output s again if the Z1 and Z2 contacts 500 ms after the elimination of the disruption are closed by means of a pushbutton This completely prevents any automatic re start A permanent bri...

Page 11: ...24 V AC DC the voltage must correspond to the requirements for protective low voltages SELV The supply line to the switching device must be protected by means of a 5x20 glass tube fuse 200mA medium time lag Never apply both voltages simultaneously The 120 V 230 V supply voltage must be applied to the A1 and A2 terminals For operation with 24 V the supply voltage must be applied to the B1 and B2 te...

Page 12: ...ircuit to be monitored to the 13 and 24 terminals If the switching contacts are redundantly continued the factory inserted bridge between the 14 and 23 terminals must be removed In the event of any redundant use of the switching contacts only voltages with the same potential may be connected The use of different voltage potentials does not correspond to any intended use within specifications Depen...

Page 13: ...or 120 V at terminals A1 A2 or 24 V AC DC at terminals B1 B2 Tolerance range 10 green Power LED flashes cyclically pulse output Internal fault is indicated by the number of pulses See signal displays red CH1 LED lights up The corresponding sensor is recognized as being operated Check the connections of the corresponding sensors squeezed or brittle supply lines etc Check signal sensor red CH1 LED f...

Page 14: ...fuse glass tube 5x20 Safety relay Max switching current 2 A 24 V AC DC Mechanical service life 106 operations Operating mode RL Switch on delay 0 5 Sek Operating mode RL Switch on duration 3 sec Signal relay Housing Polyamide PA 6 6 Self extinguishing according to UL 94 V2 Dimensions HxWxD 99 x 22 5 x 114 mm Protection type IP20 Protection class II protective insulation Pollution Degree 2 Overvolt...

Page 15: ...nce with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will the manufacturer be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative pur...

Page 16: ... result of its conception and construction as well as the design we put on the market Machine Directive 2006 42 EC EN ISO 13849 1 2015 EN ISO 13849 2 2013 2 EN 62061 2013 09 EN 60947 5 1 2010 04 EN 61000 6 2 2005 EN 61000 6 3 2007 EC type approval Notified Body 0044 TÜV NORD CERT GmbH Langemarckstraße 20 D 45141 Essen EC type examination no 44 205 13031827 This declaration of conformity does not a...

Page 17: ...17 Notes ELMON rail 41 822 ELMON rail 41 322 Safety relais ...

Page 18: ...18 Notes Safety relais ...

Page 19: ...19 Notes ELMON rail 41 822 ELMON rail 41 322 Safety relais ...

Page 20: ... be assumed for errors or misprints This operating manual is valid for the following versions from V 1 0 to V 5 1 English Safety relais ASO Safety Solutions Inc 300 Roundhill Drive Unit 6 Rockaway NJ 07866 Phone 1 973 586 9600 Fax 1 973 784 4994 www asosafety com e mail sales us asosafety com ...

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