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www.gd-elmorietschle.com

 © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH

 

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Safety

2.8 

Safety instructions for installing, commissioning and maintenance

 

• 

The operator will ensure that any installation, 
commissioning and maintenance work is car-
ried out by authorised, qualifi ed specialists who 
have gained suffi cient information by an in-depth 
study of the operating instructions.

 

• 

Only work on the machine when it is idle and 
cannot be switched on again

 

• 

Ensure that you follow the procedure for decom-
missioning the machine described in the operat-
ing instructions.

 

• 

Fit or start up safety and protective devices 
again immediately after fi nishing work. Vor Wie-
derinbetriebnahme die aufgeführten Punkte für 
die Inbetriebnahme beachten

 

• 

Conversion work or modifi cations to the ma-
chine are only permissible with the manufactur-
er’s consent.

 

• 

Only use original parts or parts approved by the 
manufacturer. The use of other parts may invali-
date liability for any consequences arising.

 

• 

Keep unauthorised people away from the ma-
chine

2.9 Guarantee 

conditions

The manufacturer’s guarantee or warranty will no 
longer apply in the following cases:

 • 

Improper 

use

 

• 

Not complying with these instructions

 

• 

Operation by insuffi ciently qualifi ed staff

 

• 

Using spare parts that have not been approved 
by 

Gardner Denver Schopfheim GmbH

 • 

Unauthorised 

modifi cations to the machine or 

the accessories supplied by 

Gardner Denver 

Schopfheim GmbH

Summary of Contents for C-VLR 100

Page 1: ...C Serie C Series Klaue Claw Edition 1 12 2009 BA 880 EN Original Operating Instructions C VLR C VLR 60 100 120 150 251 C VLR 250 300 400 500...

Page 2: ...ator 8 2 8 Safety instructions for installing commissioning and maintenance 9 2 9 Guarantee conditions 9 3 Transport storage and disposal 10 3 1 Transportation 10 3 1 1 Unpack and check the delivery c...

Page 3: ...Table of contents 7 Maintenance and repair 21 7 1 Ensuring operational safety 21 7 2 Maintenance work 21 7 2 1 Changing the oil and lubricating 22 7 2 2 Air ltering 24 7 2 3 Coupling 25 7 3 Repair Se...

Page 4: ...The target group for these instructions is technically trained specialists 1 3 Supplier documentation and accompanying documents Document Contents No Supplier documentation Operating Instructions BA 8...

Page 5: ...e to create a vacuum Claw Machine s design or active principle Pumping capacity Vacuum pump volume ow related to the condition in the suction con nection Final pressure abs The maximum vacuum that a p...

Page 6: ...tions for installation commissioning maintenance and inspection work which must be obeyed to en sure the safe operation of the machine and prevent physical and material damage The safety instructions...

Page 7: ...the machine may convey compress or extract the following media all non explosive non in ammable non ag gressive and non poisonous dry gases and gas air mixtures 2 4 Unacceptable operating modes extra...

Page 8: ...stallation commissioning maintenance and inspection work Working with electricity personnel being trained to work on the ma chine must be supervised by technical special ists only 2 6 Safety conscious...

Page 9: ...ive devices again immediately after nishing work Vor Wie derinbetriebnahme die aufgef hrten Punkte f r die Inbetriebnahme beachten Conversion work or modi cations to the ma chine are only permissible...

Page 10: ...nsporting WARNING Death or limbs crushed as a result of the items being transported falling or tipping over When transporting with the lifting device remem ber a Select the lifting device suitable for...

Page 11: ...uidelines Page 4 3 3 Disposal WARNING Danger from in ammable corrosive or poison ous substances Machines that come into contact with hazard ous substances must be decontaminated before disposal When d...

Page 12: ...g air outlet H Oil lling point I Oil sight glass K Oil discharge point M Oil recommendation plate N Data plate O Rotation direction plate P Drive motor P1 Motor data plate Q hot surfaces 70S C S Intak...

Page 13: ...O A Vacuum connection B Exhaust air outlet C Vacuum regulating valve E Cooling air inlet F Cooling air outlet H Oil lling point I Oil sight glass K Oil discharge point M Oil recommendation plate N Dat...

Page 14: ...Fig 5 Data plate example 1 Type Size mechanical version 2 Year of construction 3 Motor design 4 Serial number 5 Item no 6 Final pressure abs 7 Pumping capacity 50 Hz 60 Hz 8 Speed 50 Hz 60 Hz 9 Motor...

Page 15: ...hat can be loaded with sealing gas special version The C VLR 100 500 is enclosed in an insulation hood In order to dissipate compression heat the cooling air is sucked through between the machine and...

Page 16: ...acent walls Cooling air coming out must not be sucked in again For maintenance work there must be a minimum of 40 cm in front of the inlet lter Fig 2 S and the inlet silencer Fig 3 S1 4 S1 5 2 Install...

Page 17: ...n pipes With connection pipes that have the same pipe cross section as the machine connection and are more than 3m long a non return valve especially for the purpose must be installed in order to avoi...

Page 18: ...N EN 60034 and are in protection class IP55 and insulation class F The appropriate connection diagram is located in the motor s terminal box not for the plug connection version The motor data must be...

Page 19: ...n the machine is at operating temperature the surface temperatures on the components Fig 2 Q 4 Q may go above 70 C You must avoid touching the hot surfaces mar ked with warning plates CAUTION Noise em...

Page 20: ...tation leads to damage to the machine Use a phase sequence indicator to check the direc tion of rotation clockwise rotating eld 6 2 Decommissioning storing Stop the machine a Switch the machine off b...

Page 21: ...hine With any work observe the safety instructions described in Section 2 8 Safety notes for installation com missioning and maintenance The whole unit should always be kept in a clean condition 7 2 M...

Page 22: ...re lled is reduced Thewasteoilmustbedisposedofincompliancewith the local environmental protection regulations If you are going to use another oil type empty the oil removing device housing and oil co...

Page 23: ...ication plate Lubrication The bearings on the C VLR 400 500 must be lu bricated with 30 g of grease every 5 000 operating hours or after no more than 2 years 30 g Fett see the two grease nipples Fig 7...

Page 24: ...tion ef ciency will continue to deterio rate Therefore the lter should be replaced every six months Filter cartridge Fig 8 f2 can be removed after undo ing the tension clamps Fig 8 m2 NOTICE Donotdama...

Page 25: ...d with the lifting device If the sprocket Fig 10 k is damaged or worn then replace it C VLR 100 500 Undo the screws Fig 11 s5 on the motor ange Remove the motor with the coupling half on the motor sid...

Page 26: ...lers Please contact the manufacturer for the address of the service centre responsible for you see Manufac turer s address NOTICE For each machine that is sent to an Elmo Rietschle Servicecentreforins...

Page 27: ...le http www gd elmorietschle com Downloads Product Documents C Series Spare Parts Parts subject to wear and gaskets are indi cated separately on the list Web site http www service er de Select the typ...

Page 28: ...th an overload dependent delayed switch off that takes into consideration the short term excess current at start up version with short circuit and overload trigger as per VDE 0660 Part 2 orIEC 947 4 T...

Page 29: ...Ensure it is being used prop erly Section 2 3 Cooling air supply is ob structed Check environmental condi tions Section 5 1 Clean ventilation slots Section 7 2 The regulating valve is dirty so that t...

Page 30: ...5 Vacuum connection G1 G11 2 G11 2 G11 2 G2 Exhaust air outlet G1 G11 2 G11 2 G11 2 G2 Correct amount of oil l 0 4 0 55 0 55 0 6 0 6 C VLR 250 300 400 500 Sound pressure level max EN ISO 3744 Toleranc...

Page 31: ...d GmbH Technical Data Fig 15 Data sheet example You will nd more technical data on the data sheet D 880 Download the PDF le D 880 C VLR 60 C VLR 500 Download the pdf le http www gd elmorietschle com D...

Page 32: ...Denver s Industrial Products Division and part of Blower Operations www gd elmorietschle com er de gardnerdenver com Gardner Denver Schopfheim GmbH Roggenbachstra e 58 79650 Schopfheim Deutschland Te...

Page 33: ...quip ment designed for use within certain voltage limits codified version The following harmonized and national standards and specifications are applied EN 1012 1 1996 Compressors and vacuum pumps Saf...

Page 34: ...ance or process related dangerous reaction products with which the vacuum pumps components came into contact Trade name manufacturer s Chemical Hazard Action to be taken if toxic First aid in the even...

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