ELME Servicebox 817 INNOVATION Manual Download Page 2

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Thank you for purchasing this
Servicebox to your 817 INN!

This guide provides the information needed to service and maintain

your spreader. A spreader used and serviced properly retain their

qualities for a long and profitable life in service, and you get the full

advantage of all the features.

Maintenance may only be carried out by qualified personnel.

For more detailed information about spare parts and service

instructions, we refer to our manual for the specific spreader.

All information, illustrations and specifications in this manual are based on the latest information

at the time of publication. The right is reserved to make changes at any time without notice.

Summary of Contents for Servicebox 817 INNOVATION

Page 1: ...MANUAL Servicebox 817 INNOVATION...

Page 2: ...get the full advantage of all the features Maintenance may only be carried out by qualified personnel For more detailed information about spare parts and service instructions we refer to our manual f...

Page 3: ...Index Twistlock Assembly 4 9 Wear pads 10 13 Flextrack Chain Assembly 14 15 Summary of all parts included 16 Why use Genuine Parts 17...

Page 4: ...The twistlock is a genuine ELME part which is certified and marked with a unique serial number TWISTLOCK ASSEMBLY...

Page 5: ...ullers by inserting them in the two th readed holes item 3 in each of the cranks item 4 and tighten them alternatly until they lift the cranks item 4 off the top of the twistlock shaft item 5 5 The ti...

Page 6: ...ted that the state of the collets item 8 and the recess in the twistlock item 5 is very important as these parts are carrying the load when a container is lifted Replacing Fitting twistlocks 10 Prepar...

Page 7: ...ly so that each pin guides one half of the collet item 8 17 Insert the tie rod item 6 into the end beam and the fit the cranks item 4 onto the alignment pins and ensure that the key and keyway line up...

Page 8: ...essary remove the seated sensor mounting bracket incl sensor from the top of the seated tower and adjust the proximity switch sensor so that the end surface is 7 8 mm above the lower mounting surface...

Page 9: ...iner 4 Run both adjuster bolts pos 2 up to the piston rod pos 4 ends of the twistlock cylinder pos 3 by hand making sure that neither the twistlocks nor the cylinder are moved Tighten the lock nut pos...

Page 10: ...tic pads between extension beams and main frame The pads are positioned for support to reduce and also to absorb horizon tal and vertical shock loads they are mounted in several retainers This design...

Page 11: ...nt wear pads on the spreader Make sure to regularly inspect the wear pads and to replace them when needed The nylon wear pads should be inspected for wear at the same time as their tracks are lubricat...

Page 12: ...r 2 Use a M6S 20x90 bolt 1 to lift the rear end of the extension beam 2 mm to make sure the extension beam does not rest on the lower wear pad There should be a gap left between the upper wear pads an...

Page 13: ...ower wear pads 6 by pulling the retainer 7 to the position shown inn the below figure Finish the service by retracting the extension beam and remove the M6S 20x90 bolt 1 Tighten all bolts to recommend...

Page 14: ...his service box is a complete assembly of flextrack chain hydraulic hoses and electrical cable On the following pages you will find instructions how to replace the flextrack chain assembly FLEXTRACK C...

Page 15: ...rack chain guide 1 Cable chain 2 Bolt 3 Bolt 4 Hydraulic hose assy 5 Flex track chain guide To change flex track chain loosen and remove the circled bolts replace the flex track chain and reassamble i...

Page 16: ...ring Wear pads 12x Wear pad Mainframe 4x Wear pad Mainframe lower 4x Wear pad Extension beam lower 4x Wear pad Extension beam upper 2x Wear pad Extension beam lower 2x Wear pad Extension beam lower 4x...

Page 17: ...ELME you will maintain original standard ELME will disclaim all responsibility if parts from third party are used INSPECTION MAINTENANCE Always inspect your spreader before using it If any kind of da...

Page 18: ...les elme com www elme com SALES AND SPARE PARTS ELME Spreader Trading Shanghai Co Ltd Shanghai China sales cn elme cn SPARE PARTS ELME Americas Inc Martin TN United States sales us elme com ELME Sprea...