elliot 5224XL Operating And Maintenance Instructions Manual Download Page 8

5224XL & 5224XLBMC

OPERATION INSTRUCTIONS

Set-Up

1.  Open the air & water supply valves (air only if air-purge).  Holding the motor with the 

threaded shaft end away from you, slowly depress the trigger.  The threaded shaft (31) 
should rotate & water (or air if air-purge) should exit the opening in the threaded shaft.  
The flow of the water (or air) should increase as the motor RPM increases.  If this does not 
occur, recheck hose connections, or refer to “Troubleshooting” on page 14.

2.  After attaching the motor coupling, the motor shafting, the extension shafting (if req’d.), 

and the cleaning attachment (drill or brush), insert the shaft into the tube I.D.. (NOTE:  DO 
NOT activate the motor while the shaft end is outside the tube. Doing so could result 
in serious injury.)  Maximum length of shafting outside of the tube during the cleaning 
process is 5 ft. (1.5M).  

(NOTE: If tubes are completely blocked by deposit close to the tube sheet, it is recommended that 
only a 5 ft. (1.5M) motor shaft be used to clean all of the blocked tubes.  Additional 5 ft. (1.5M) shaft 
extensions can be added for deeper cleaning requirements.  Operating the cleaner in completely 
blocked tubes with a shaft length extending outside of the tube greater than 5 ft. (1.5M) from the tube 
sheet can result in excessive whipping of the shaft, which could cause serious injury to the operator 
and/or bystanders.)  If a length of shafting exceeding 5 ft. (1.5M) must be used then support must be 
provided for the shafting.  

(NOTE: DO NOT support shafting with your hands.  Keep hands & clothing clear of rotating shaft & 
components to avoid serious injury.)  An acceptable means of support for the shafting would be a tube 
guide that is supported by a height-adjustable stand.

Summary of Contents for 5224XL

Page 1: ...ott tool com Tube Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation 5224XL 5224XLBMC Air Purge Heat Exchanger Cleaner Tube ID 3 8 to 1 9 5mm to 25 4mm Operating and Maintenance Inst...

Page 2: ......

Page 3: ...NTS Introduction 4 Safety Guidelines 5 General Information 7 Operation Instructions 8 Technical Information 9 Parts List Diagrams 10 Shafting Couplings 12 Maintenance Instructions 13 Troubleshooting 1...

Page 4: ...u have received in the past will continue with all of your purchases now and in the future The 5224XL 5224XLBMC Heat Exchanger Cleaners are designed to provide high torque for cleaning hard scale coke...

Page 5: ...respirator for a confined space and a dust mask for dusty operations Hard hats face shields safety shoes respirators etc should be used when specified or necessary Keep a fire extinguisher nearby Kee...

Page 6: ...control Unplug Tool Unplug tool when it is not in use before changing accessories or performing recommended maintenance Maintain Tool Carefully Keep tools sharp and clean for best and safest performan...

Page 7: ...P also available from Elliott Tool Technologies in 16 oz 0 5 L cans A clean water supply must be provided preferably city water Water pressure should not exceed 125 psi 8 6 Bar A flow rate of at least...

Page 8: ...aximum length of shafting outside of the tube during the cleaning process is 5 ft 1 5M NOTE If tubes are completely blocked by deposit close to the tube sheet it is recommended that only a 5 ft 1 5M m...

Page 9: ...PSI 6 2 to 8 6 bar Air Consumption 45 cfm 1 3M3 min 90 PSI 6 2 bar Water Pressure 5224XL ONLY Max 125 PSI 8 6 bar Water Flow Rate 30 gpm 114 L min Operating Speed 1500 RPM Maximum HP 1HP 700 RPM Maxi...

Page 10: ...901005 16 Paddle Set 1 901008P 5 17 End Plate 2 901009 18 Pin 2 901017P 19 Planet Gear Bearing 2 901020 20 Adapter 1 901178 P 21 Spring 1 P512521 22 Adapter 1 P5370M 23 Bearing 1 P8305B Item Item Nam...

Page 11: ...901020 20 Adapter 1 901178 P 21 Spring 1 P 512521 22 Adapter 1 P 5370 H 23 Bearing 1 P 8305 8 Item Item Name Qty Part Number 24 Bearing 1 P 8559 12 25 Bearing 1 P 8588 E 26 Socket Head Cap 4 P 8302 72...

Page 12: ...nal Lengths and Sizes Contact Customer Service Elliott Tool offers a number of shafts and couplings to be used with the 5224XL and 5125 Heat Exchanger Tube Cleaners to accommodate different tube sizes...

Page 13: ...ne at factory 1 Excessive leakage of air behind the trigger 11 or the unit not shutting off indicates worn O Rings 28 or 29 or worn Plunger 6 2 Water leakage around the Plunger 6 or water not shutting...

Page 14: ...r Consumption X X X Excessive Paddle Wear X X X Excessive Bearing Wear X X X Rusting Of Parts X X X Delamination Of Paddles X X X Paddles Chipping X X X Motor Continues To Run Throttle Off X X MOTORS...

Page 15: ...riginal manufacturer s warranty to Seller Seller shall not be liable for any damages or delays caused by defective material or workmanship No allowance will be made for repairs or alterations made by...

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Page 18: ...800 332 0447 Fax 1 937 253 9189 www elliott tool com Printed in the USA 10 2017 Elliott Tool Technologies Ltd TM 80 PL 42 Elliott Tool offers a complete line of precision tube tools to meet your needs...

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