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Operation Manual 

SERIES P40T-002

 

Programmable controller for the application of metal shares 

(Translation of the original document) 

 

 

TFT-Display with touch operation 

 

Manual function 

 

Single set operation 

 

Program memory 

 

Digital outputs until 2A 

 

Analog outputs 

 

Material depending gap, angle and pressure calculation 

 

Cut automat 

 

Sheet support 

 

Sheet return  

78800681 / Rev. 5

 

/ 31.03.2014 

Summary of Contents for P40T-002

Page 1: ...hares Translation of the original document TFT Display with touch operation Manual function Single set operation Program memory Digital outputs until 2A Analog outputs Material depending gap angle and...

Page 2: ...ectronic GmbH Co KG Carl Benz Str 1 D 78239 Rielasingen Technical Support 49 0 7731 9339 0 49 0 7731 2 13 11 info elgo de Document No 78800681 Document Name P40T 002 E_14 14 Document Revision Rev 5 Is...

Page 3: ...of Packaging Material 11 4 3 Inspection of Transport 11 4 4 Storage 11 5 Product Features 12 6 Technical Data 13 6 1 Identification 13 6 2 Dimensions 14 6 3 Technical Data Positioning controller 15 7...

Page 4: ...ut Functions 70 13 17 Lode and Save OEM Data 71 13 18 Reset to Factory Defaults 71 13 19 Touch Panel Design Program Version Backup ID 72 13 20 PC Interface 72 13 21 Assignment and Interfaces 73 14 Par...

Page 5: ...Content 5 19 Appendix 92 20 Index 100 21 Content of Figures 102 22 Content of Tables 103...

Page 6: ...at the site of operation have to be observed Please read the operating manual carefully before starting to work with the device It is part of the product and should be kept close to the device and acc...

Page 7: ...tructions can result in serious damage to health and even fatal injury CAUTION This symbol in connection with the signal word Caution indicates a possibly dangerous situation Failure to heed these ins...

Page 8: ...unting Disconnect the power supply and secure against re start Then disconnect the supply lines physically and dis charge remaining energy Remove operational supplies and other material Disposal Recyc...

Page 9: ...esult in hazardous situations 3 2 Personal Protective Equipment Employees have to wear protective clothing during the installation of the device to minimize danger of health Therefore Change into prot...

Page 10: ...shutdowns like EMERGENCY STOP are not allowed to be realized over the controller Non intended use and non observance of this operating manual can lead to dangerous situations Therefore Only use the d...

Page 11: ...ivery or only accept under reserve Note the extent of damages on the transportation documents or delivery note File complaint immediately NOTE Claim any damage immediately after recognizing it The cla...

Page 12: ...ist for angle gap and pressure Cut automation Sheet support Sheet return RTO Serial interface for data exchange with a PC Figure 1 Touch Panel Basic modes of operation The P40T consists of three gener...

Page 13: ...e identification of the unit It is located on the housing of the positioning controller and gives the exact type designation When corresponding with ELGO always indicate this data Figure 2 Identificat...

Page 14: ...Technical Data 14 6 2 Dimensions ELGO Ele c troni c P40T...

Page 15: ...high low active are programmable Tolerated output current max 2 A per output 8 A total current over all outputs Free wheel change are integrated for inductive loads disc voltage at output max 36V Out...

Page 16: ...analog inputs 3 3V supply voltage for encoders 0 3 3V 12bit resolution 2 Output per axis 000 Standard 001 Special Version XX XX CXXX X Not equipped 1 Output 10V PID regulated 12bit resolution 4 2 Out...

Page 17: ...gauge and and optional gap or angle P40TW 002 024 xx xx CXXX 16 digital inputs and outputs 3 analoge measuring system inputs 3 positioning axis backgauge and and optional gap 1 gap 2 and angle 2 analo...

Page 18: ...stallation instructions In case of damage caused by failure to observe this operating manual the warranty expires ELGO is not liable for any secondary damage and for damage to per sons property or ass...

Page 19: ...d for switchboard mounting During work on the switchboard all components must be de energized if there is a danger of touching the energized parts protection against contacts Wiring works may only be...

Page 20: ...ruption degree 6 3 must be cut in the ma chine chassis The device is tensed up by two studs and two swiveling flaps screwed on in the case with the machine chassis included in delivery Only a screwdri...

Page 21: ...ch Screen The options become activated by touching 9 1 Menu Structure Operation Modes Main menu Manual Service Parameter Single Program Language Cleaning Figure 4 Menu Structure NOTE The service mode...

Page 22: ...de is active Leave the single mode to switch to main menu The main menu offers the options for operation mode selection language selection parameter setting by ser vice mode password required and the...

Page 23: ...After changing one of the fields and the new value has been confirmed that the target positions for axle clearance and axis angle are shown It is also possible to assign a value for the cut length and...

Page 24: ...Operation Modes 24 Figure 8 Select Material out of Material List Consecutive Material Number Short Designation Clear Text for Material Designation Scrollen Leave Material List Scrollen...

Page 25: ...manually Activate corresponding axes and change the position with the and field The active axis is displayed color coded Figure 9 Manual Mode Manual Mode Backgauge Gap 1 left Move to neg Direction An...

Page 26: ...umber consecutive Number Acount of Data Sets Input of cleartext numerical input field will be opened Clear current Program Program Mode Select Material Backgauge Material Thickness Pressure Program Se...

Page 27: ...Operation Modes 27 Figure 11 Numerical Inputfield Escape one level back Select leading sign Clear Input Enter Enter Clear last sign Clear Input Select big or small letter Escape one level back...

Page 28: ...and thickness or pressure gap and angle if necessary true for the total pro gram 3 Define for the backgauge value the amount and if necessary cut length and cut offset 4 Switch to next data set 5 Repe...

Page 29: ...m target position will brought in the actual value window for this axis 3 Mode 3 positive drive To limit switch with index pulse 11 5 1 Function of reference drive The reference run will be started by...

Page 30: ...d Loop 44 13 5 5 Reference Value 44 13 5 6 Retract length 44 13 5 7 Endposition Min Max 44 13 5 8 Factor 45 13 6 Time Axis 46 13 6 1 Position Reached 47 13 6 2 Spindle Compensation 47 13 6 3 Manual Ch...

Page 31: ...u Time System 58 13 11 1 Necessary preparations for activating sheet support 59 13 11 2 Using Sheet Support in Single and Program Mode 59 13 11 3 Sheet Support handling during cutting process 59 13 11...

Page 32: ...n the main menu a numerical input field will be opened for password log in Factory set the PIN CODE 250565 is edited Activate the service field for a second time to open the menu Figure 14 Password lo...

Page 33: ...Service Mode Parameter Level 33 13 3 Sub Menu Axis With this menu all axis parameter can be selected and edited Figure 15 Sub Menu Axis...

Page 34: ...e Mode Parameter Level 34 13 4 Axis General With this menu the general relevant parameters for the before selected axes can be edited Figure 16 Axis General Escape one level back Select Backgauge Gap...

Page 35: ...oder PID Digital Analog Digital 13 4 2 Reference Mode The mode for referencing of the axis is defined in this parameter Chapter Reference Axis Mode 1 Calibration through reference parameter Mode 2 Cal...

Page 36: ...utput signals 1 2 3 4 Creep speed forward X Slow speed forward X X Fast speed forward X X X Creep speed backward X X Slow speed backward X X X Fast speed backward X X X X Drive signals Mode 2 2 speeds...

Page 37: ...n and speed Table 8 Drive Signal Configuration Mode 4 Output signals 1 2 3 4 Creep speed forward X Slow speed forward Fast speed forward X Creep speed backward X Slow speed backward Fast speed backwar...

Page 38: ...ignals Mode 7 3 speed Forward backward separately Table 11 Drive Signal Configuration Mode 7 Output signals 1 2 3 4 Creep speed forward X Slow speed forward X X Fast speed forward X X X Creep speed ba...

Page 39: ...Positive enabled Both disabled 13 4 8 Retract Function The type of descent is defined in this parameter Mode 1 Descent retract to actual value adjusted value Mode 2 Descent retract to adjusted value...

Page 40: ...Service Mode Parameter Level 40 13 5 Distances Axis Relevant distance parameters can be set in this menu for the selected axes Figure 17 Axis Distances Escape one level back Select Backgauge Gap Angle...

Page 41: ...the stop offset is set first to 0 in order to be able to calibrate the overrun accurately For an exact positioning the stop offset should be as small as possible 0 0 to 0 2 mm i e the mechanical frict...

Page 42: ...low speed Slow speed r 20 0 Creep speed Creep speed r 10 0 Correction Correction r 1 0 Figure 20 Creep and Slow Speed Slow speed Creep speed Correction stop Configuration and Functions Fast Slow speed...

Page 43: ...al value of the corresponding axis to the target value within the entered tolerance window The entered range of tolerance is always active in the and range around the demand value The real actual valu...

Page 44: ...a reference position can be entered respectively 13 5 6 Retract length With operate of the external retract input the axis drive according to retract mode around or on this value 13 5 7 Endposition Mi...

Page 45: ...The incoming pulses will be multiplied by this factor to manipulate the display to required dimensions If no multiplication is required this Register must be set to 1 00000 Example rotary encoder 1000...

Page 46: ...Service Mode Parameter Level 46 13 6 Time Axis Relevant time parameters can be set in this menu for the selected axes Figure 21 Axis Times Escape one level back Select Backgauge Gap Angle...

Page 47: ...nds If for the entered time no more pulses are detected at the controller in order to stop the engine the operating signals are switched off 13 6 5 Delay Controle Start After a start command is given...

Page 48: ...Service Mode Parameter Level 48 13 7 Analog Axis Relevant analog parameters can be set in this menu for the before selected axes Figure 22 Axis Analog Escape one level back Select Backgauge Gap Angle...

Page 49: ...in this parameter 13 7 3 Pulse Encoder The encoder pulses per revolution are entered in this register This enables the calculation of speed to be effected max 10000 ppr 13 7 4 P Portion Proportional...

Page 50: ...d I limit in this register is reached respectively The greater the I portion the slower is the response 13 7 6 D Portion Differential voltage setting 1 1000 General The D controller differential contr...

Page 51: ...op the system the P40T comes with this special register Stop Mode Stop Mode manual mode 0 The voltage of the analogue output is set to 0V 1 The drive is set to a standstill through the highest possibl...

Page 52: ...rdingly measure min max manually 4 Set Increment value inc by teach field 5 With deactivated axis the according inc values can be readjusted Following machine values are set directly A Distance to mea...

Page 53: ...y A Left blade opening at TDC TopDeadCenter B Right blade opening at TDC C Minimal blade opening virtual TDC relevant for using with cut offset If only the backgauge axis is active gap and angle not a...

Page 54: ...ameter Level 54 13 9 Sub Menu Cutting Figure 25 Sub Menu Cutting 13 9 1 Cut Time Time from start of cutting until end of cutting 13 9 1 Offset Cut Time Time to dip the blade from rest position until s...

Page 55: ...ition 13 9 6 Acc down Runtime after opening of the valve until switch ON the pressure during lowering of the blade 13 9 7 Dec down Runtime after switch OFF the pressure and opening the valve during lo...

Page 56: ...et Additional the setting Tension at 100 pressure can be activated and tested by the push bottom Activates pressure for testing Figure 26 System General 13 10 1 Pressure Control ON OFF 13 10 2 U at 10...

Page 57: ...Gap Angle Pressure locked unlocked hidden 13 10 6 Next set stepping For the program mode you can select the following for the next set stepping Without no next set stepping activated Without start aft...

Page 58: ...Service Mode Parameter Level 58 13 11 Sub Menu Time System Figure 27 System Times...

Page 59: ...ode 1 press button Soft Key see also in manual Single Mode 2 now you can a switch on off a 2 position support b use a 3 position support with 2 up down or 3 up middle down positions or switch off 3 to...

Page 60: ...Service Mode Parameter Level 60 j P40T waits for Input support is up k output support up is cleared...

Page 61: ...Service Mode Parameter Level 61 13 11 4 Support Delay Runtime until support is active 13 11 5 Support Time Runtime for total support...

Page 62: ...Service Mode Parameter Level 62 13 11 6 Support Holding Time Time while support is active 13 11 7 Delay Next Set Time before the next step will be loaded and started...

Page 63: ...tion Figure 28 Additional Functions 13 12 1 Min Sheet Length RTO Min sheet length for the function RTO push sheet to operator Return To Operator 13 12 2 Max Sheet Length RTO Max sheet length for the f...

Page 64: ...13 12 3 Min Sheet Thickness RTO Min sheet thickness for the function RTO push sheet to operator Return To Operator 13 12 4 Max Sheet Thickness RTO Max sheet thickness for the function RTO push sheet...

Page 65: ...Screen In this manual the Screen of the Touch Panel can be calibrated Figure 29 Calibration Touch Screen 1 Activate calibration field 2 Follow the displayed demand Touch Corner and Hold in the respec...

Page 66: ...s can be set The table below shows the possible selections Figure 30 Soft Keys Table 14 Soft Keys on active off not active 1 Conveyor belt 2 Autocut function for operation with pedal 3 Park Backgauge...

Page 67: ...Service Mode Parameter Level 67 Set value 6 Park Position backgauge...

Page 68: ...ch to material list Designation of material input designation clear text Switch to material table Set values by touching and input of data If the value 0 is set for sheet thickness this will be identi...

Page 69: ...of the values of gap and angle Example The red marked values are firmly rooted in the material table Now a value for the material thickness of 2 5 mm will be loaded For the clarity in this example on...

Page 70: ...level or at a logical low Addition you have the possibility to test the output function by activating the switch Switch for active output test The output can switched ON by touching the selected outp...

Page 71: ...w password login Figure 33 Lode OEM Data 13 18 Reset to Factory Defaults The reset to factory defaults parameters must be acknowledged with new password login During loading of the data the field is d...

Page 72: ...t the colors of system background Icon background text foreground and text background Additional it shows the program version and Backup ID important for loading saving by the PC software Backup Tool...

Page 73: ...1 2 Connection pin assignment 16 IO Figure 37 Pin Assignment 16 IO ST1 Measuring system connection ST2 Measuring system connection analogue inputs ST3 ST4 digital inputs ST5 ST6 digital outputs ST7 An...

Page 74: ...drive signal 1 gauge forward 3 drive signal 1 gap1 increase 4 drive signal 4 gauge backward 4 drive signal 2 gap1 reduce 5 drive signal 3 gauge fast 5 drive signal 1 angle increase 6 enable control g...

Page 75: ...Service Mode Parameter Level 75 Connection examples see Appendix of operation manual...

Page 76: ...ST1 Measuring system connection ST2 Measuring system connection analogue inputs ST3 Digital inputs ST5 Digital outputs ST7 Analogues output optional PID ST8 Analogue output pressure control ST9 Power...

Page 77: ...nput IO 24VDC 3 drive signal 1 gauge forward 4 drive signal 4 gauge backward 5 drive signal 1 gap1 increase 6 drive signal 2 gap1 reduce 7 lift support 8 lower support 9 lift blade 10 lower blade ST7...

Page 78: ...Service Mode Parameter Level 78 Connection examples see Appendix of operation manual...

Page 79: ...pressure 10 10 9V Positioning Pressure Angle Gap Angle Pressure hidden locked unlocked unlocked Positioning Pressure Angle U at 100 Pressure 0 10 9V Positioning Pressure Gap 0 100 70 Next set steppin...

Page 80: ...signal configuration Mode 1 8 Mode 2 Spindle com mode without with spindel with spindel forced loop forced loop without Retract Mode Mode 1 8 Mode 1 Mm Inch Mode mm Inch mm Table 21 Parameter Setting...

Page 81: ...disabled both enabled Drive signal configuration Mode 1 8 Mode 8 Spindle com mode without with spindel with spindel forced loop forced loop without Retract Mode Mode 1 8 Mode 1 Table 23 Parameter Dist...

Page 82: ...nction Setting range Factory setting Customer setting Creep speed 0 0 1000 0 3 00 Tolerance window 0 0 100 0 0 02 Spindel compensation 0 0 1000 0 0 10 Reference value 10000 0 100000 0 00 0 Endposition...

Page 83: ...0 Retract time 0 0 10 0 0 0 Spindel compensation 0 0 10 0 1 0 Monitoring 0 0 10 0 0 0 Shutdown control 0 0 10 0 0 0 Reference time 0 0 10 0 0 0 Function Setting range Factory setting Customer setting...

Page 84: ...backwards 0 0 10 0 9 7 U U quick motion forwards 0 0 10 0 9 7 U U slow speed backwards 0 0 10 0 5 0 U U slow speed forwards 0 0 10 0 5 0 U U creep speed backwards 0 0 10 0 1 0 U U creep speed 0 0 10 0...

Page 85: ...ickness RTO 0 1 30 0 1 0 Max sheet thickness RTO 0 1 30 0 4 0 Distance RTO 3 0 backgauge distance end psoition max 100 0 Function Setting range Factory setting Customer setting Conveyor belt on off on...

Page 86: ...HIGH LOW HIGH P6 Bottom dead center HIGH LOW HIGH P7 Support is up HIGH LOW HIGH P8 Supportis down HIGH LOW HIGH P9 Start cut HIGH LOW HIGH P10NC HIGH LOW LOW Function Setting range Factory setting Cu...

Page 87: ...ssories Table 38 Accessories Order designation Description P40 T interface cable Art Nr 820137012 Connection cable to connect P40T with PC over RS232 For update of P40T software and data exchange with...

Page 88: ...suitable cable routing The screen of the signal output cable should only be connected to the following circuit on one side The screens should not be grounded on both sides Signal cables always have t...

Page 89: ...e corresponding software end position if necessary software end position minimum angle fell below Check parameter or deactivate the corresponding software end position if necessary software end positi...

Page 90: ...n lead to severe injuries and dam age of property Therefore Any work to clear the faults may only be performed by sufficient ly qualified staff Arrange enough space before starting the works Make sure...

Page 91: ...ntenance Non conventional maintenance can lead to severe injuries and dam age of property Therefore Maintenance works may only be completed by staff that has been au thorized and trained by the operat...

Page 92: ...t food pedal Switch endposition gab max Switch endposition gab min I O EA 24VDC I O EA GND 0V Earth 24 VDC GND 0V Outputs ST5 Measuring System Inputs ST1 ST2 1 GND 2 RS232 RX 3 RS232 TX ST8 ST7 ST3 ST...

Page 93: ...tch endposition gab max Switch endposition gab min I O EA 24VDC I O EA GND 0V Earth 24 VDC GND 0V Outputs ST5 Measuring System Inputs ST1 ST2 1 GND 2 RS232 RX 3 RS232 TX ST8 ST7 ST3 ST9 Inputs Analog...

Page 94: ...RS232 RX 3 RS232 TX ST8 ST7 ST3 ST9 Inputs Analog Outputs PC Interface Diodes if necessary see operation manual 0 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 10 4 5 6 7 8 9 10 0 2 3 0 2 3 0 2...

Page 95: ...ing System Inputs ST1 ST2 1 GND 2 RS232 RX 3 RS232 TX ST8 ST7 ST3 ST9 Inputs Analog Outputs PC Interface GND PE W V U 3 0 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 10 4 5 6 7 8 9 10 0 2 3 0...

Page 96: ...ST2 1 GND 2 RS232 RX 3 RS232 TX ST8 ST7 ST3 ST9 Eing nge Analog Ausg nge PC Schnittstelle GND PE W V U 3 vor r ck 0 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 10 4 5 6 7 8 9 10 0 2 3 0 2 3 0...

Page 97: ...97 Notes...

Page 98: ...98 Notes...

Page 99: ...99 Notes...

Page 100: ...e 91 Manipulation 43 Manual Change 47 Manual Fast 50 Manual Mode 25 Manual Slow 50 Material Table 68 Menu structure 21 Mode Cutlength 55 Monitoring 47 Offset Cut Time 54 Operating area 19 operation mo...

Page 101: ...ime System 58 Support Delay 61 Support Holding Time 61 62 Terms 6 Time Axis 46 Tolerance window 43 Touch Screen 65 Touch Panel Design Program Version Backup ID 72 Transport 11 Transport damage 11 Type...

Page 102: ...s 33 Figure 16 Axis General 34 Figure 17 Axis Distances 40 Figure 18 Creep Speed 41 Figure 19 Slow Speed 42 Figure 20 Creep and Slow Speed 42 Figure 21 Axis Times 46 Figure 22 Axis Analog 48 Figure 23...

Page 103: ...8 Parameter Setting System 79 Table 19 Parameter Time System 79 Table 20 Parameter Setting axis backgauge 80 Table 21 Parameter Setting axis gap 80 Table 22 Parameter Setting angle 81 Table 23 Paramet...

Page 104: ...104 Dokumenten Nr 78800681 Rev 5 Dokumenten Name P40T 002 E_14 14 nderungen vorbehalten 2014 ELGO Electronic GmbH Co KG...

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