Elgar SmartWave SW 10500 Installation Manual Download Page 1

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ELGAR ELECTRONICS CORPORATION

9250 Brown Deer Road
San Diego, CA 92121-2294
1-800-733-5427
Tel: (858) 450-0085
Fax: (858) 458-0267
Email: [email protected]
www.elgar.com

SmartWave

AC Power Source

MODELS

SW 10500
SW 15750
SW 21000

Parallel Installation Manual

This document contains information proprietary to Elgar Electronics Corporation. The information contained herein
is not to be duplicated or transferred in any manner without prior written permission from Elgar Electronics
Corporation.

September 21, 2004

Document No. M162002-01 Rev D

Summary of Contents for SmartWave SW 10500

Page 1: ...ce AC Power Source MODELS SW 10500 SW 15750 SW 21000 Parallel Installation Manual 2000 by Elgar Electronics Corporation This document contains information proprietary to Elgar Electronics Corporation The information contained herein is not to be duplicated or transferred in any manner without prior written permission from Elgar Electronics Corporation September 21 2004 Document No M162002 01 Rev D...

Page 2: ......

Page 3: ... representatives shall in no circumstance be liable for any direct indirect special penal or consequential loss or damage of any nature resulting from the malfunction of the product Remedies under this warranty are expressly limited to repair or replacement of the product CONDITIONS OF WARRANTY To return a defective product contact an Elgar representative or the Elgar factory for an RMA number Una...

Page 4: ... and that any inadvertent contact with hazardous voltages is eliminated To guard against risk of electrical shock during open cover checks do not touch any portion of the electrical circuits Even when the power if off capacitors can retain an electrical charge Use safety glasses during open cover checks to avoid personal injury by any sudden failure of a component Due to filtering the unit has hig...

Page 5: ...iii SAFETY SYMBOLS CAUTION Risk of Electrical Shock CAUTION Refer to Accompanying Documents OFF Supply STANDBY Supply ON Supply ...

Page 6: ...ent Ranges 1 4 1 6 Physical Specifications 1 4 1 6 1 Cooling 1 4 SECTION 2 INSTALLATION 2 1 Introduction 2 1 2 2 Pre Installation Inspection 2 1 2 3 Air Intake and Exhaust 2 1 2 4 Installation 2 2 2 5 Input Power Requirements 2 3 2 5 1 Optional SW Input Filter Wiring 2 4 2 6 Output Connections to the Load 2 5 2 6 1 Grounding 2 5 2 6 2 Chassis Grounding 2 6 2 7 Interconnect Output Power Cables 2 6 ...

Page 7: ...Rear View SW 10500 Slide Mounting 2 14 2 9 Cabinet Rear View SW 15750 Slide Mounting 2 15 2 10 Cabinet Rear View SW 21000 Slide Mounting 2 16 2 11 Wiring for SW 10500 3 Phase Load 2 17 2 12 Wiring for SW 10500 1 Phase Load 2 18 2 13 Wiring for SW 15750 3 Phase Load 2 19 2 14 Wiring for SW 15750 1 Phase Load 2 20 2 15 Wiring for SW 21000 3 Phase Load 2 21 2 16 Wiring for SW 21000 1 Phase Load 2 22 ...

Page 8: ...actory configured 187 to 264 VRMS 3 phase L L 3 wire or 342 to 457 VRMS 3 phase L L 4 wire A chassis ground is also required for safety 115 230 VRMS selectable single phase for power distribution unit PDU Input Power Factor 6 with USA rectifier 35 with international rectifier 99 with input PFC option Input Frequency Range 47 to 63 Hz Efficiency 70 minimum at full load Ride Through 3 mSEC minimum 1...

Page 9: ...cale voltage for a full resistive load to no load above 1 KHz add 0 015 KHz Line Regulation DC or 40 Hz to 5 KHz 0 025 of full scale for a 10 input line change Voltage Accuracy 0 1 of range Above 1 KHz add 0 2 KHz Add 0 1 of full scale for AC PLUS DC mode Valid for 5 to 156 VRMS and 10 to 312 VRMS at 25 C 77 F sine sense leads connected Voltage Resolution 0 05 of full scale Frequency Resolution 0 ...

Page 10: ...135A Plus Sign 0 540A Peak 0 465 2A Peak 0 16200W 0 16200VA 312 Range 0 67 5A Plus Sign 0 270A Peak 0 232 6A Peak 0 16200W 0 16200VA SW 15750 3 PHASE 156 Range 0 45A Plus Sign 0 180A Peak 0 155A Peak 0 5400W 0 5400VA 312 Range 0 22 5A Plus Sign 0 90A Peak 0 77 5A Peak 0 5400W 0 5400VA SW 21000 1 PHASE 156 Range 0 180A Plus Sign 0 720A Peak 0 620A Peak 0 21600W 0 21600VA 312 Range 0 90A Plus Sign 0...

Page 11: ... DEPTH WEIGHT SW 5250M 8 75 222 mm 19 483 mm 23 5 597 mm 126 5 lbs 57 2 Kg SW 5250S 8 75 222 mm 19 483 mm 23 5 597 mm 123 0 lbs 55 8 Kg SW PDU 3 50 89 mm 19 483 mm 18 457 mm 22 5 lbs 10 2 Kg SW Filter 3 50 89 mm 19 483 mm 18 457 mm 28 1 lbs 12 7 Kg TABLE 1 2 PHYSICAL SPECIFICATIONS 1 6 1 COOLING Air is drawn in from the sides and top of the SW 5250 chassis and is exhausted from the rear of the cha...

Page 12: ...AUST The air intakes are located at the top and side panels of the chassis exhaust air is vented at the rear Do not block the side air intakes The top air intakes improve ventilation Special separation is not required when stacking instruments if the recommended slides are used However a 1 75 vertical spacer is required between instruments when using bottom mounting The intake air temperature must...

Page 13: ...ackets ea 105 551 01 SPO 551 SW PDU Slides pr 1066836 20 C 300S 20 SW Filter Slides pr 1066836 20 C 300S 20 26 DEEP CABINET SW 5250 Slides pr 105 307 16 C 3307 16D SW 5250 Brackets ea 105 551 01 SPO 551 SW PDU Slides pr 1066836 22 C 300S 22 SW Filter Slides pr 1066836 22 C 300S 22 24 DEEP CABINET ELGAR PN DESCRIPTION SW 10500 A162001 01 Slide Kit includes all parts listed above SW 10500 CE A162001...

Page 14: ... Ensure the voltage selector switch 115 230 is configured to the required input voltage SYSTEM DESCRIPTION NUMBE R OF PHASES FREQUENC Y RANGE INPUT VOLTAG E PHASE PHASE PHASE CURREN T MAX NEUTRA L CURREN T MAX RECOMMENDE D CIRCUIT BREAKER RATING MAX SW 10500 PFC USA 3 47 63 Hz 187 264 VAC 50A Not required 75A PFC INTL 3 and neutral 47 63 Hz 342 457 VAC 26A 26A 40A RECT USA 3 47 63 Hz 187 264 VAC 7...

Page 15: ...wire the filter load side to the SW 5250M master and SW 5250S slave s Input power cable assemblies 5161398 01 are provided to interface from the filter load side to the SW 5250M and SW 5250S chassis inputs Refer to Figures 2 8 through 2 16 Insert the cable assembly end labeled FILTER LOAD SIDE into the filter rear panel cutout then secure the cable clamp with the nut Connect the ring lugs to the f...

Page 16: ...e system cabinet using the shortest distance within the cabinet Once the leads are connected reinstall the output power terminal block cover Remote sense leads should be used if program frequency is above 500Hz or for improved performance Connection of remote sense leads is between the load or PDU output terminal block and the master SW 5250M sense terminal block Refer to Figures 2 11 through 2 16...

Page 17: ...al block chassis housing The cable ties should be secured to the braided shield to ensure a good connection between the shield and the chassis 2 8 SLAVE INTERFACE CABLES The 37 pin D subminiature slave interface cables 5161408 01 should be routed from the SLAVE port on the master and slave s chassis to the PDU Refer to Figures 2 8 through 2 10 Use jack screws to secure the cables to the rear panel...

Page 18: ...SW 10500 15750 21000 SECTION 2 INSTALLATION 2 7 CABINET FRONT MOUNTING RAIL 4 00 2PL 26 00 CABINET REAR FIGURE 2 1 CABINET TOP VIEW ...

Page 19: ...SECTION 2 INSTALLATION SW 10500 15750 21000 2 8 FIGURE 2 2 CABINET FRONT VIEW SW 15750 Slide Mounting ...

Page 20: ...SW 10500 15750 21000 SECTION 2 INSTALLATION 2 9 FIGURE 2 3 CABINET FRONT VIEW SW 21000 Slide Mounting ...

Page 21: ...SECTION 2 INSTALLATION SW 10500 15750 21000 2 10 FIGURE 2 4 CABINET SIDE VIEW SW 15750 Slide Mounting ...

Page 22: ...SW 10500 15750 21000 SECTION 2 INSTALLATION 2 11 FIGURE 2 5 CABINET SIDE VIEW SW 21000 Slide Mounting ...

Page 23: ...SECTION 2 INSTALLATION SW 10500 15750 21000 2 12 FIGURE 2 6 CABINET SIDE VIEW SW 15750 L Bracket Mounting ...

Page 24: ...SW 10500 15750 21000 SECTION 2 INSTALLATION 2 13 FIGURE 2 7 CABINET SIDE VIEW SW 21000 L Bracket Mounting ...

Page 25: ...SECTION 2 INSTALLATION SW 10500 15750 21000 2 14 FIGURE 2 8 CABINET REAR VIEW SW 10500 Slide Mounting ...

Page 26: ...SW 10500 15750 21000 SECTION 2 INSTALLATION 2 15 FIGURE 2 9 CABINET REAR VIEW SW 15750 Slide Mounting ...

Page 27: ...SECTION 2 INSTALLATION SW 10500 15750 21000 2 16 FIGURE 2 10 CABINET REAR VIEW SW 21000 Slide Mounting No Input Line Filter ...

Page 28: ...230V IN L N G SLAVE 3 N N N N PDU SLAVE 1 MASTER POWER OUT N G C B A C B A G G N NB T U G C NC G P U T N C B A SENSE G I P N SHIELD A B C A NA B O U T SLAVE 1 SYSTEM GROUND C B SHIELD SHIELD A LOADS T NC G N C B A SENSE T N U P I SHIELD A B C N G C NB B NA A MASTER U O P U T SHIELD SHIELD G FIGURE 2 11 WIRING FOR SW 10500 3 PHASE LOAD ...

Page 29: ... SLAVE 3 N L 115 230V IN G PDU N N N A B C N MASTER SLAVE 1 N POWER OUT A B C G G P NB N SENSE T U G NC C G U T G A B C N SYSTEM GROUND SHIELD T U O B NA A C B A N P I SLAVE 1 SHIELD SHIELD T SENSE A B C N G G NC LOAD A SHIELD O U MASTER A NA B A I T U P NB C G N T P U B C N SHIELD SHIELD FIGURE 2 12 WIRING FOR SW 10500 1 PHASE LOAD ...

Page 30: ...FILTER OPTIONAL INPUT B A N G C T B A B G NC C NB NA A SHIELD C N G B A N U P T I SHIELD NC G N G C U O SLAVE 2 U P T T C N A B SENSE G N C B A SENSE G I T P U N SHIELD A B G N C A NA NB C B SHIELD O U T SLAVE 1 P U G N C B A SENSE SHIELD NC G N U P T I SHIELD A B C N G C NB B NA A MASTER T U O P U T SHIELD SYSTEM GROUND LOADS SHIELD FIGURE 2 13 WIRING FOR SW 15750 3 PHASE LOAD ...

Page 31: ...AVE 3 C B A G N N N N N PDU G C B A G SHIELD SHIELD T SENSE G NC SHIELD G A B C N G SENSE B A N C T T P U O U A B G N C A NA NB C NC G B SLAVE 2 N U P T I SHIELD GROUND SYSTEM SHIELD U P T U O B C NB NA A C N G B A N U P T I SLAVE 1 SHIELD SHIELD SENSE A B C N G A LOAD SHIELD O U MASTER A NA A I T U P T NB C G T P U G NC B C N B N FIGURE 2 14 WIRING FOR SW 15750 1 PHASE LOAD ...

Page 32: ...ELD U C SENSE B A T G G N C T N C G SLAVE 2 I P U N A B N C T P O U A N A N B B SHIELD U SENSE G T A B U C G C N G N C T SLAVE 1 C N B A N P I P T U O B N B N A A SHIELD SHIELD SHIELD P U SENSE G T A B G N C T C N G C U SLAVE 3 C N B A N P I B N B N A A U O T SHIELD T SENSE A B G N C C N G SHIELD A A G N C B I T P U N T U P O U N A B N B C MASTER SHIELD SHIELD FIGURE 2 15 WIRING FOR SW 21000 3 PHA...

Page 33: ...D SHIELD SLAVE 2 SENSE G T A B SHIELD I P U N C N B A C U N C G T C N G N B N A B A U O P T SLAVE 1 SENSE U T G B A SHIELD I P N A B N C N C C U N C G G T N A N B A B O U T P SHIELD SLAVE 3 SENSE U G T A B SHIELD I P N C N B A P N C C U G C N G T N B N A B U O T A SHIELD SHIELD N C T SENSE B A G G N C MASTER A N C U P T N G I B SHIELD A N B N A B C P U T U O FIGURE 2 16 WIRING FOR SW 21000 1 PHASE...

Page 34: ...ed To clear the fault press ENTER then continue the setup process 3 3 SLAVE CHASSIS INDICATORS The slave chassis has two indicators POWER ON and FAULT If a slave detects a fault in its own chassis its FAULT LED will illuminate and it will send a message to the master via the slave cable The master will open all output relays when a fault is detected and send an error message to the display It will...

Page 35: ...SECTION 3 OPERATION SW 10500 15750 21000 3 2 This page intentionally left blank ...

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