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Arc Length

The arc length "a", that is the distance between the stick electrode and the work, should be:

with stick electrodes of coating type R, RR, A, C

=

1.0xd,

with stick electrodes of coating type B

=

0.5xd,

Too long an arc reduces the penetration, increases the arc blow effect and, particularly with basic coated stick
electrodes, causes a porous weld seam.

3.1.6 Welding Positions According to DIN 1921

3.1.5 Arc Starting and Arc Burning

Arc Strike

Always start the arc in the welding groove.
When the arc is stable weld over the arc strike and melt for good fusion, otherwise there is a risk of cracking.

d

a

wrong

correct

arc strike

arc strike

open-circuit voltage Short-circuit voltage

3 to 5 V

working voltage
20 to 30 V

Arc starting
sequence

q

q = horizontal-vertical position

f

s

ü = overhead position

ü

w = gravity position

w

w

h

h = horizontal position

s = vertical-up position
f = vertical-down position

18

Summary of Contents for SB 160 C

Page 1: ...ttentivement la pr sente notice avant l installation et la mise en service Oppassen Lees deze instructies voor de installatie en ingebruikname aandachtig door Betriebsanleitung Schwei ger te mit stufe...

Page 2: ...ctrices PT PORTUGU S SV SVENSKA DECLARA O DE CONFORMIDADE F RS KRAN OM VERENSST MMELSE Declaramos sob nossa responsabilidade que este produto est de acordo com as seguintes normas de acordo com as dir...

Page 3: ...act your dealer for any warranty claims Warranty work will essentially be carried out by service centres authorised by us Repairs beyond the warranty period may be carried out only by our authorised s...

Page 4: ...from a single piece Prior to the welding the joints must be cleaned and dirt rust grease and paint removed Also slag from previous welds must be completely removed Attach earth clamp firmly to work pi...

Page 5: ...e arc coated electrode slag shielding gas bare electrode Coating thickness Penetration depth Weld seam appearance Gap bridging ability Material transfer D d D D d d light D 1 2 d heavy D 1 55 d medium...

Page 6: ...oating Thickness 2 3 4 5 6 8 9 10 11 12 7 light medium heavy high performance electrodes 1 2 1 1 1 2 4 3 2 1 2 2 1 Code for Welding Position according to Table 4 of DIN 1913 3 1 4Selecting suitable El...

Page 7: ...g coating thickness for steels sensitive to welding conditions requires good weld preparation Ox Iron Oxide Type high contents of iron oxides tight slag blanket of evenly distributed thickness very ea...

Page 8: ...seam 3 1 6Welding Positions According to DIN 1921 3 1 5Arc Starting and Arc Burning Arc Strike Always start the arc in the welding groove When the arc is stable weld over the arc strike and melt for g...

Page 9: ...e air with its detrimental substances like hydrogen and nitrogen may get access to the weld pool For a good weld the work angle of the electrode or electrode inclination angle is of substantial import...

Page 10: ...work piece edges should be bevelled to approx 30 which gives a groove angle of 60 Pic 10 The root opening between the two work pieces should be 2 3 mm 60 Pic 10 Pic 11 a Other weld types x weld J wel...

Page 11: ...s and Accessory Maintenance Connecting Welding Cables to the Welding Power Source Connecting Extending Welding Cables Weld Undercut Welding current to high Electrodeworkangletoosteep Arc too long End...

Page 12: ...N PE CEE Adapter 3P N PE N L1 L2 Red Light Plug 230 V 400 V 400 V 230 V Schwitch Positions Contacts N N L1 L1 L2 L2 230 V OFF OFF ON 0 ON ON ON 400 V On OFF OFF PE I I I SB 160 C 230 400 V SB 200 CT...

Page 13: ...CT 230 400 V 43 N L1 L2 CEE Plug 3P N PE CEE Adapter 3P N PE N L1 L2 Red Light I I I Plug 230 V 400 V 400 V 230 V Schwitch Positions Contacts N N L1 L1 L2 L2 230 V OFF OFF ON 0 ON ON ON 400 V On OFF...

Page 14: ...Kuwait 965 47 47 137 965 47 47 945 Alsayer_electro hotmail com Malaysia Finetools SDN BHD No 7 Jalan 1 92C Batu 3 1 4 Jalan Cheras 56100 Kuala Lumpur 60 3 92002966 92003966 60 3 92007599 finetools pd...

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