MNL-001600
Rev A
www.ess.to
November 2017
6
Only qualified DC power technicians or electricians should attempt to work on and install this
equipment.
All jewelry, rings and watches should be removed when working on this equipment.
All tool handles and shafts must be heavily insulated.
Do not rest any tools or loose cables on top of batteries.
Make sure all connections are properly torqued and secure.
Torque values are provided on
battery label.
Do not smoke or present flames near or around any battery system.
Always wear safety glasses and gloves and use insulating mats to stand on when working on
this system.
Do not allow bare skin to come into contact with battery rack, as this could result in an
electrical shock.
Do not install any cable terminations until it has been verified that such a termination will not
create a short circuit.
7. INSTALLATION STEPS
7.1 Rack Location
Prior to installation, verify floor loading requirements and all applicable codes pertaining to the related
equipment. Environmental conditions should also be reviewed. Proper ventilation and cooling must be
adequate for optimum battery life and performance. A clearance of 4” is recommended at the front and
rear of the rack. This refers to obstruction of ventilation only. Clearance around the rack sides should be
as suggested by NEC and local codes. Ambient temperature should be between 68ºF -77ºF.
7.2 Rack Mounting
1. Remove any remaining packaging materials (cardboard, plastic).
2. Remove the kick plate from the base of the rack. Save this kick plate for re-installation later.
3. Unbolt the rack from the pallet. Remove the rack from the pallet using a forklift rated for at least
8,500 lbs.
4. The battery rack is equipped with narrow pallet jack or forklift access openings in the front and rear of
the rack. Move the equipment into the desired location and set in place.
5. In order to meet Zone 4 requirements, refer to the Zone 4 ANCHORING drawings included with this
manual. The following steps detail the necessary actions needed to meet Zone 4 mounting
requirements. Check applicable building codes for length and style of anchors to be used with the
flooring substrate. Install anchors per manufacturer’s instructions.
6. On the floor, mark the location of the 6 mounting holes found at the bottom of the rack legs.
7. Use the floor template or hole location drawing provided with each shipment to mark holes for
anchors. Use ½” or 12mm anchors. Install anchors per manufacturer’s instructions.
8. Move the rack into place, align holes, check levelness, and tighten hardware.
Note:
Should any
drilling be performed on this equipment, make sure all exposed batteries and connections are
completely covered using insulated type mats. Prevent dust from entering racks and clear any debris
that has collected.
9. Re-install the front kick plate on the rack.
10. If multiple battery racks are installed, repeat above steps. Check height and levelness with adjoining
racks.
