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Electronic Systems Support EFC52 SERIES Installation, Operation And Maintenance Manual Download Page 15

 

 

MNL-000700 
Rev B 

                                 13 

www.ess.to 

January 2017 
 

 

Summary of Contents for EFC52 SERIES

Page 1: ...EFC52 EFC54 SERIES BATTERY CABINET INSTALLATION OPERATION AND MAINTENANCE MANUAL MNL 000700 Rev B January 2017 ...

Page 2: ...s of life This document is proprietary to Electronic Systems Support ESS This document cannot be copied or reproduced in whole or in part nor can its contents be revealed in any manner or to any person except to meet the purpose for which it was delivered without the express written permission of Electronic Systems Support Please visit ess to to check for updates to manual ...

Page 3: ...ATED MAINTENANCE 10 DRAWINGS SCHEMATICS 10 General Cabinet Drawing 10 Anchor Specifications 11 Anchor Placement Dimensions 12 13 480V EFC52 Top Breaker Mechanical Electrical Drawing 14 384V EFC52 Top Breaker Mechanical Electrical Drawing 15 360V EFC52 Top Breaker Mechanical Electrical Drawing 16 384V EFC42 Top Breaker Mechanical Electrical Drawing 17 288V EFC42 Top Breaker Mechanical Electrical Dr...

Page 4: ...ystem Consult the Battery Manufacturer s Operation and Maintenance Manual for important battery information Battery cabinet systems are very heavy Total weight of a loaded cabinet can exceed 6100 lbs Use at least 3 people when unloading and setting equipment in place It is imperative that only qualified personnel work on this system and installation maintenance or upgrades be performed with insula...

Page 5: ...erminal blocks and or mechanical lugs Refer to the drawings and schematics at the end of this manual for these connections Cabinets are equipped with 3 pole breakers There are 2 holes per polarity on 300 Amp to 600 Amp breakers Breakers 30 Amps to 250 Amps have a single hole per polarity See table below for standard output lug sizes of breakers During normal conditions the UPS supplies the load po...

Page 6: ...RLA sealed non spillable Voltage 12 Volt DC Nominal Front Terminal Design UL approved battery models Enersys 12XE1010F FR 12XE1110F FR 12XE1150F FR East Penn HR3500ET HR5500ET HR7500ET C D UPS12 355MRF UPS12 615MRF UPS12 700MRF UPS12 410FRMX UPS12 1000MRFX Northstar NSB12 450RT NSB12 650RT NSB12 730RT NSB155FT NSB170FT NSB190FT NSB210FT Fiamm 12FLX700F Only cabinets with flame retardant batteries ...

Page 7: ...p of cabinet thus providing a chimney effect for natural convection cooling If local codes require forced air exhaust unused covers serve as conduit entry or duct work entry points Clearance A minimum of four inches is required in both the front and the rear of the cabinet This refers to obstruction of ventilation only Clearance around cabinet sides is suggested by NEC and local codes CAUTION Expl...

Page 8: ...tem Do not allow bare skin to come into contact with battery cabinet as this could result in an electrical shock Do not install any cable terminations until it has been verified that such a termination will not create a short circuit 7 INSTALLATION STEPS 7 1 Cabinet Location Prior to installation verify floor loading requirements and all applicable codes pertaining to the related equipment Environ...

Page 9: ...1 Open the cabinet door and check for any noticeable problems or damage that may have occurred during shipment Remove the cardboard box from the cabinet right cabinet in a dual cabinet system Use the packing list to verify all bus bars cables battery covers and hardware required for assembly is available 2 Review the installation drawing and schematic diagram included in this manual Cables and bus...

Page 10: ...ols or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine if the battery is inadvertently grounded Remove string from buss and check voltages to ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and main...

Page 11: ...once every twelve 12 months purchaser user must take readings and record information per battery manufacturer s installation maintenance instructions These records must be maintained for warranty claim purposes If warranty records are not kept the warranty shall be null and void 3 Parallel strings should be limited to five 5 strings 4 Movement of batteries from original point of installation shall...

Page 12: ...OUTPUT CABLE SHUNT AND AUXILIARY STRUCTURAL HINGES LOCKING CABLE ENTRY NEGATIVE CONTACT TERMINAL STRIP MAIN BREAKER GUSSETS POSITIVE OUTPUT CABLE FRONT LATCH INTER TIER KNOCK OUTS COMPRESSION KICK PLATE PANELS KNOCK OUT NEGATIVE OUTPUT BUS BAR ONLY 3 ANCHOR POINTS PER RAIL 3 RAILS BATTERY INTER CONNECTS BUS BARS ...

Page 13: ...MNL 000700 Rev B 11 www ess to January 2017 ...

Page 14: ...MNL 000700 Rev B www ess to January 2017 12 ...

Page 15: ...MNL 000700 Rev B 13 www ess to January 2017 ...

Page 16: ...8 26 14 RNJ 8 26 14 RNA 480V 40 BLOCS 3233 W Kingsley Rd MNL 000700 Rev B January 2017 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ELECTRONIC SYSTEMS SUPPORT ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE W...

Page 17: ...2017 PROPRIETARY AND CONFIDENTIAL DIMENSIONS ARE IN INCHES DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ELECTRONIC SYSTEMS SUPPORT ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ELECTRONIC SYSTMES SUPPORT IS DWG NO FRONT VIEW 84 0 A A REAR...

Page 18: ...0 BLOCS 3233 W Kingsley Rd MNL 000700 Rev B January 2017 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ELECTRONIC SYSTEMS SUPPORT ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ELECTRONI...

Page 19: ...V TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ELECTRONIC SYSTEMS SUPPORT ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ELECTRONIC SYSTMES SUPPORT IS DWG NO 3 NEMA 1 DESIGN 1 EMPTY CABINET WEIGHT 680 LBS 309 KG 2 SEE TABLE FOR LOADED WEIGHTS CABINET NOTES SIDE...

Page 20: ...OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ELECTRONIC SYSTEMS SUPPORT ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ELECTRONIC SYSTMES SUPPORT IS DWG NO FRONT VIEW 72 00 A A 3 NEMA 1 DESIGN 1 EMPTY CABINET WEIGHT 680 LBS 3...

Page 21: ... Rev B January 2017 PROHIBITED PROPRIETARY AND CONFIDENTIAL DO NOT SCALE DRAWING SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ELECTRONIC SYSTEMS SUPPORT ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ELECTRONIC SYSTMES SUPPORT IS DWG NO FRONT VIE...

Page 22: ...IDE BREAKER 384V 32 BLOCS 3233 W Kingsley Rd MNL 000700 Rev B January 2017 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ELECTRONIC SYSTEMS SUPPORT ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMI...

Page 23: ... WEIGHT 820 LBS 370 KG 2 SEE TABLE FOR LOADED WEIGHTS CABINET NOTES 12 22 16 A January 2017 ELECTRONIC SYSTEMS SUPPORT EFC54 BATTERY CABINET FAX 972 276 9844 Garland Texas 75041 PH 972 272 2468 www ess to ESS DOC 012100 RNJ RNA 480V 40 BLOCS www ess to 21 3233 W Kingsley Rd MNL 000700 Rev B 12 22 16 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DR...

Page 24: ...C54 BATTERY CABINET 22 www ess to FAX 972 276 9844 Garland Texas 75041 PH 972 272 2468 www ess to ESS DOC 012200 12 22 16 RNJ ELECTRONIC SYSTEMS SUPPORT RNA 384V 32 BLOCS 3233 W Kingsley Rd MNL 000700 Rev B January 2017 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES PROPRIETARY AND CONFIDENTIAL THE INFORMAT...

Page 25: ...STEMS SUPPORT A EFC54 BATTERY CABINET 23 www ess to FAX 972 276 9844 Garland Texas 75041 PH 972 272 2468 www ess to ESS DOC 012300 12 22 16 RNJ 12 22 16 RNA 360V 30 BLOCS 3233 W Kingsley Rd MNL 000700 Rev B January 2017 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES PROPRIETARY AND CONFIDENTIAL THE INFORMAT...

Page 26: ...TEMS SUPPORT A EFC44 BATTERY CABINET 24 www ess to FAX 972 276 9844 Garland Texas 75041 PH 972 272 2468 www ess to ESS DOC 012400 12 22 16 RNJ 12 22 16 RNA 384V 32 BLOCS 3233 W Kingsley Rd MNL 000700 Rev B January 2017 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES PROPRIETARY AND CONFIDENTIAL THE INFORMATI...

Page 27: ... A EFC44 BATTERY CABINET 25 www ess to FAX 972 276 9844 Garland Texas 75041 PH 972 272 2468 www ess to ESS DOC 012500 12 22 16 RNJ 12 22 16 RNA 288V 24 BLOCS 3233 W Kingsley Rd MNL 000700 Rev B January 2017 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED...

Page 28: ...LBS 397 KG 2 SEE TABLE FOR LOADED WEIGHTS CABINET NOTES ELECTRONIC SYSTEMS SUPPORT A EFS54 BATTERY CABINET 26 www ess to FAX 972 276 9844 Garland Texas 75041 PH 972 272 2468 www ess to ESS DOC 012600 12 22 16 RNJ 12 22 16 RNA SIDE BREAKER 480V 40 BLOCS 3233 W Kingsley Rd MNL 000700 Rev B January 2017 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR D...

Page 29: ... SEE TABLE FOR LOADED WEIGHTS CABINET NOTES ELECTRONIC SYSTEMS SUPPORT A EFS54 BATTER CABINET 27 www ess to FAX 972 276 9844 Garland Texas 75041 PH 972 272 2468 www ess to ESS DOC 012700 12 22 16 RNJ 12 22 16 RNA SIDE BREAKER 384V 32 BLOCS 3233 W Kingsley Rd MNL 000700 Rev B January 2017 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTI...

Page 30: ... 17 RNA 360V 30 BLOCS 3233 W Kingsley Rd MNL 000700 Rev B January 2017 DO NOT SCALE DRAWING PROHIBITED SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED REV TITLE NAME DATE APPR DRAWN PROJECTION DIMENSIONS ARE IN INCHES PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ELECTRONIC SYSTEMS SUPPORT ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSIO...

Page 31: ...MNL 000500 Rev B 29 www ess to January 2017 NOTES ...

Page 32: ...3233 W Kingsley Rd Garland TX 75041 Ph 972 272 2468 Fax 972 272 276 9844 www ess to ...

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