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Electrolux with VS81 timer, Service Manual

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Electrolux with VS81 timer Service Manual Download Page 20

 2001.08  eb

20

599 34 85-05

3  TECHNICAL FEATURES

3.1  HYBRID TIMER

This timer consists of two main components: the
electromechanical timer and an electronic board; the
electronic board is soldered directly to the timer
connectors.

1. Electronic control
2. Microprocessor
3. Timer motor
4. Electromechanical timer

3.2  Operatin principle of timer

COMPONENTS IN APPLIANCE

Door safety
device
Solenoids
Pressure
switches
Drain pump
Heating element

NTC Sensor
Pressure
switches

Motor

TIMER

Codes

Timer motor

Push-buttons,
Selectors,
Configuration
options

Electromechanical timer

Electronic control

Summary of Contents for with VS81 timer

Page 1: ... ZANUSSI S p A Spares Service Documentation Corso Lino Zanussi 30 Publication no I 33080 PORCIA PN ITALY 599 34 85 05 Tel 39 0434 394850 Fax 39 0434 394096 Edition 2001 08 28 IT eb WASHING MACHINES AND WASHER DRYERS WITH TIMER 132 0558 1 FUNCTIONALITY VS81 AKO ...

Page 2: ...2001 08 eb 2 599 34 85 05 ...

Page 3: ...ES Models with fixed and adjustable temperatures 16 2 8 SPIN TYPES 17 2 8 1 Anti unbalancing during spin 17 2 8 2 Example of intervention of anti unbalancing and pressure switch level during spin 17 2 8 3 Spin phases key 17 2 8 4 Spin sequences 18 2 9 ATTENTION TO THE OPERATING PARTICULARITY 19 2 9 1 Rapid advances in 90 60 C cotton cycles 19 2 9 2 Automatic half load function in cotton cycles 19 ...

Page 4: ...cle 31 6 1 1 Operations to be performed during the first phase of test cycle 32 6 1 2 Operations to be performed during the second phase of test cycle 33 6 1 3 Operations to be performed during the third fourth phase of test cycle 34 6 1 4 Operations to be performed during the drying phase 5 a of test cycle 35 6 1 5 Checking the motor collector 36 6 2 TIMER CONNECTORS 37 6 2 1 Burns on the timer e...

Page 5: ...OPE version UK version Cold Warm and cold Cold Warm and cold POWER SUPPLY EUROPE version UK version Far East version 230V 10A 50Hz 240V 10A 50Hz 220V 10A 60Hz 230V 10A 50Hz 240V 10A 50Hz 220V 10A 60Hz Control of water level in tub 2 levels with pressure switch 2 levels with pressure switch Washing temperature Fixed adjustable Fixed adjustable Temperature control NTC Sensor NTC Sensor Type of tub d...

Page 6: ... only DRYING washer dryers only SYNTHETICS MIXED SYNTHETICS MIXED 9 WHITES WITH PREWASH 60 3 WHITES COLOUREDS WITH PREWASH 30 60 3 10 WHITES 60 3 WHITES COLOUREDS 30 60 3 11 COLOUREDS 40 3 12 SHORT CYCLE 30 3 SHORT CYCLE 30 3 13 RINSES 3 RINSES 3 14 CONDITIONER 1 CONDITIONER 1 15 SHORT SPIN SHORT SPIN 16 DRYING washer dryers only DRYING washer dryers only DELICATES WOOL DELICATES WOOL 17 WOOL 40 3...

Page 7: ...WASH 30 50 3 10 WHITES minimum iron 50 3 WHITES COLOUREDS 30 50 3 11 ANTI CREASE 40 3 ANTI CREASE 30 40 3 12 SHORT CYCLE 30 3 SHORT CYCLE 30 3 13 RINSES 3 RINSES 3 14 CONDITIONER 1 CONDITIONER 1 15 SHORT SPIN SHORT SPIN 16 DRYING washer dryers only DRYING washer dryers only DELICATES WOOL DELICATES WOOL 17 WOOL 40 3 WOOL 40 3 17 HAND WASH 30 3 18 DELICATES 40 3 DELICATES 30 40 3 19 RINSES 3 RINSES...

Page 8: ... 50 In 90 C COTTON cycles reduces the temperature to 50 C and adds a 20 minute wash phase in 60 C COTTON and 60 C SYNTHETICS cycles reduces the temperature to 50 C 2 1 8 No spin Eliminates all spins intermediate and final adds one rinse in COTTON cycles to second level 2 1 9 Reduced spin Reduces the final spins as shown in the table below the intermediate spins are not affected in order to assure ...

Page 9: ...C 1 2 3 4 5 Cold 30 40 50 60 Cold 30 40 50 60 Cold 30 40 40 40 2 2 2 Washing time selector In certain models this selector can be used to reduce the duration of the washing phase in COTTON and SYNTHETICS cycles The table below shows the various times which do NOT include the heating phase The normal duration of the cycle is shown in potentiometer position no 8 which corresponds to the cycle used t...

Page 10: ... eliminates 1 rinse reduces washing time by 16 minutes heating unaltered 2 2 4 Spin speed selector 8 position This selector reduces the speed of the final spins as shown in the table below the intermediate spins are not affected in order to assure the efficiency of the rinses DELICATES WOOL all versions Programmes COTTON SINTETICI UK washing machines only SYNTHETICS EU washing machines and all was...

Page 11: ... 0 0 0 0 3 350 450 450 450 350 350 350 4 400 550 550 550 400 400 400 5 450 650 650 650 450 450 450 6 550 700 725 750 500 550 550 7 650 750 800 850 550 650 650 8 750 800 900 1000 600 750 750 Position of the selector 9 800 850 1000 1150 650 800 850 2 2 6 Drying time selector washer dryers This knob can be used to select the duration of the drying phase the first sector with a maximum duration of 120...

Page 12: ...nd level if T 57 13 L1 Drain spin W L1 C2 10 L1 C2 10 L1 C2 10 L1 C2 10 L1 150 5 14 L1 Fill wash 1 B L1 t1 N L1 t1 N L1 t1 N L1 t1 N t1 3 after last reset 15 L1 Drain spin B L1 C5 10 L1 C5 10 L1 C5 10 L1 C5 10 2 5 L1 45 No spin prevails 16 L2 Fill wash 2 B L2 t1 N L2 t1 N L2 t1 N L2 t1 N t1 3 after last reset 17 L1 Drain spin B 2 5 2 5 2 5 2 5 L1 C5 L1 45 No spin prevails 18 L2 Fill wash 2 B 2 5 2...

Page 13: ...Fill wash 2 W L2 2 N L2 2 N L2 2 N L2 6 D 36 L1 Drain W L1 45 E L1 45 E L1 45 E L1 30 Movimento E da L 13 37 L1 Fill wash 2 B L1 3 E L1 3 E L1 3 E L1 3 D L1 3 D 38 L1 Drain B L1 45 E L1 45 E L1 45 E L1 30 L1 30 Movimento E da L 39 L1 Fill wash 2 B L1 3 E L1 3 E L1 3 E L1 3 D L1 3 D 40 L1 Drain spin B S L1 C1 10 L1 C1 10 L1 C1 10 L1 45 L1 45 L1 45 If C1 present 14 41 L1 Fill wash 2 S L1 3 E L1 3 E ...

Page 14: ...1 6 20 N o 12 40 E 12 L2 Fill 2 W L2 2 N 2 5 2 5 Fill to 2nd level if T 57 13 L1 Drain spin W L1 C2 10 L1 C2 10 L1 C2 10 L1 150 5 14 L1 Fill wash 1 B L1 t1 N L1 t1 N L1 t1 N t1 3 after last reset 15 L1 Drain spin B L1 C5 10 L1 C5 10 L1 C5 10 2 5 L1 45 No spin prevalent 16 L2 Fill wash 2 B L2 t1 N L2 t1 N L2 t1 N t1 3 after last reset 17 L1 Drain spin B 2 5 2 5 2 5 L1 C5 L1 45 No spin prevalent 18 ...

Page 15: ...inse wash 2 W 2 5 2 5 L1 30 D 2 5 Cold water TO 20 35 L2 Fill wash 2 W L2 2 N L2 2 N L2 6 D 36 L1 Drain W L1 45 E L1 45 E L1 30 Movement E from L 13 37 L1 Fill wash 2 B L1 3 E L1 3 E L1 3 D L1 3 D 38 L1 Drain B L1 45 E L1 45 E L1 30 L1 30 Movement E from L 39 L1 Fill wash 2 B L1 3 E L1 3 E L1 3 D L1 3 D 40 L1 Drain spin B S L1 C1 10 L1 C1 10 L1 45 L1 45 L1 45 If C1 present 14 41 L1 Fill wash 2 S L...

Page 16: ... L1 Drain B L1 30 L1 30 L1 30 54 L2 Fill wash 2 B L2 3 D3 L2 3 D L2 3 D3 55 L1 Drain B S L1 30 L1 30 L1 30 20 56 L2 Fill wash 2 S L2 3 D3 L2 3 D L2 3 D3 57 Rinse hold STOP STOP STOP X R A if Rinse hold is not active 58 L1 Drain spin L1 C4 10 L1 C6 10 L1 C6 10 L1 20 X C4 C6 see spin cycles 21 59 L1 Drain L1 30 L1 30 L1 30 60 STOP STOP STOP STOP PROGRAMMES TABLE KEY MOVIMENTO MOTORE TYPE CLOCKWISE M...

Page 17: ...ed until the correct balance is achieved If the wash load is still unbalanced after the maximum time about 20 minutes the timer passes to the subsequent phase and the spin cycle is skipped 2 4 2 Example of intervention of anti unbalancing and pressure switch level during spin phases 1 passe to the subsequent step or next stop 2 passes to the subsequent phaase 2 4 3 Spin phases key Time Time TO max...

Page 18: ...2001 08 eb 18 599 34 85 05 2 4 4 Spin sequences Note If the maximum times are exceeded PTO STO the timer passes to the subsequent phase ...

Page 19: ...ction in cotton cycles If no reset is carried out after the starting water fill to 1º level during the drum rotation in step no 14 of cotton cycles 1 2 3 e 4 the timer recognizes that the washing load is reduced In this condition it passes quickly to position 16 with no drain in position 15 thus reducing the number of rinses from 3 to 2 Note in cotton rinse programme no 5 4 rinses will be always c...

Page 20: ...red directly to the timer connectors 1 Electronic control 2 Microprocessor 3 Timer motor 4 Electromechanical timer 3 2 Operatin principle of timer COMPONENTS IN APPLIANCE Door safety device Solenoids Pressure switches Drain pump Heating element NTC Sensor Pressure switches Motor TIMER Codes Timer motor Push buttons Selectors Configuration options Electromechanical timer Electronic control ...

Page 21: ...generator T The direction of rotation is determined by the closure of the contacts of two relays All the remaining electromechanical components in the washing machine are powered via the timer contacts 3 2 1 Configuration of timer functions Configuration of timer functions is effected by setting certain wiring connectors 1 Timer electronic control J1 J2 Connectors which for the various models dete...

Page 22: ...e regulator spin speed selector 3 3 2 9 position selector This selector can be used as speed regulator the last position stops the appliance with water in tub 1 rinse hold 2 no spin 9 maximum speed 3 3 3 3 position selector This commutator can be used to vary the structure of the cotton cycle depending on the wash load position 2 corresponds to basic programme ...

Page 23: ... models 3 4 2 Cold water fill The cold water fill solenoid 8 is powered in the following way 1 st level pressure switch 1 st level 5 contact closed on empty closure of timer contact V7 2 G6 2 drain pump winding 10 at step 8 closure of contact V7 4 G6 2 powers 2 nd level pressure switch 2 level 6 contact closed on empty closure of timer contact V7 2 N4 4 drain pump winding 10 3 4 3 Hot water fill s...

Page 24: ...lectronic control via a NTC sensor The NTC 16 sensor is connected directly to the timer electronic control 14 to contacts M9 2 M9 3 If NTC sensor is in short circuit or interrupted the heating phase is skipped NTC temperature sensor Temperature ºC Resistance 10 Ω 1 Plastic casing 2 NTC Resistance 3 Terminals 30 40 50 60 70 78 85 17300 11500 7840 5460 3900 2970 2320 3 4 6 Heating element The heatin...

Page 25: ...ed from the tachometric generator tachometric generator or motor faulty the electronic control 14 disconnects the motor for 30 seconds after which the motor is switched on again If the fault persists this sequence of attempts to power the motor is repeated every 30 seconds until the end of the cycle 3 4 9 Drain The drain pump is powered through the timer contact N4 3 H3 1 and the drain pump lasts ...

Page 26: ...or to bring it back to the STOP position 3 5 3 Drying circuit The components of the drying circuit are powered in the following way Drying time switch motor 33 drying pilot lamp 39 condensation solenoid 39 1 st level pressure switch contact closed on empty closure of timer contact G6 2 G6 6 closure of time switch contact A1 A4 A3 Drying resistance 35 1 st level pressure switch contact closed on em...

Page 27: ...2001 08 eb 27 599 34 85 05 4 TIMER DIAGRAM ...

Page 28: ...2001 08 eb 28 599 34 85 05 5 BASIC CIRCUIT DIAGRAM 5 1 WASHING MACHINES ...

Page 29: ...2001 08 eb 29 599 34 85 05 5 2 WASHER DRYERS ...

Page 30: ...nic board 15 Motor 16 NTC temperature sensor 17 Spin speed selector 18 Washing temperature selector 19 Washing time selector 20 Extra rinse push button 21 Half load push button 22 Rinse hold push button 23 Rinse hold push button cotton 24 Heavy soil push button 25 Spin speed rinse hold selector 26 Reduced spin push button 27 50ºC push button 28 Daily wash push button 29 No spin push button 30 Cold...

Page 31: ...ion 10 minutes normal movement N 3 49 DELICATES Water fill to 2 nd level heating Water fill to 1 st level without motor movement water fill in wash compartment to 2 nd level with delicate D motor movement and heating to 40 C 4 59 DRAIN Drain pump from full Water drain until 1 st level pressure switch is EMPTY 30 sec drain 3 min timeout 5 25 COTTON DRYING Drying heater condensation solenoid drying ...

Page 32: ...ng device Drain pump inoperative Winding Impeller slippage Drain pump Drain Drain pump blocked Foreign bodies Filter clogged Clean pump and repeat test Motor winding interrupted Motor Motor brushes rotor broken Motor brushes Motor Timer contact Relay faulty Timer Pressure switch contacts faulty Pressure switch No power to motor Wiring Motor wiring The motor starts at low speed then stops immediate...

Page 33: ...se Solenoid valve Wiring Pressure switch does not switch leaks 1 st level pressure switch faulty Water fill to 1 st level Fills beyond 1 st level Tubes Air chamber blocked or perforated Check clean and repeat the test FULL consensus signal not received faulty contacts on pressure switch Pressure switch does not switch correctly 1 st level pressure switch faulty rarely occurs Motor does not rotate ...

Page 34: ...er a few seconds If the wiring and the NTC sensor are OK check continuity of wiring and replace the timer Wiring Timer Continuity of wiring to selector Wiring Connector If a temperature regulator is fitted set to 0 C Skipping of phase Timer does not advance Temperature selector faulty Selector NTC sensor incorrectly calibrated NTC temperature sensor Timer does not advance Timer motor blocked Timer...

Page 35: ...terrupted earthed Drying heater The drying heater does not switch on Timer contact G6 2 G6 6 does not close correctly Timer Fan motor winding interrupted or short circuited wiring Fan motor Wiring Fan does not switch on Timer contact N4 4 V7 5 does not close correctly Timer Select a drying time and select cotton drying step 49 Drying Does not dry correctly Condensation solenoid valve faulty does n...

Page 36: ...wn in the table below Motor terminals Check SOLE motor Ohms F H P motor Ohms CE SE T motor Ohms 171 196 3 4 Winding of tachometric generator 469 540 126 147 64 73 5 10 Stator winding full range 1 0 2 2 1 0 3 0 1 0 2 0 6 7 Overheating cut off 0 0 0 8 9 Rotor winding 1 5 3 0 1 5 3 0 1 5 3 0 1 10 Stator winding half range presence of terminal 1 0 5 1 0 0 5 1 5 0 5 1 0 N B When checking the rotor wind...

Page 37: ...check that the problem is not caused by another electrical component short circuits poor insulation water leakage etc Identify the timer connector that is connected to the burnt out tracks and check the wiring that powers the component Examples Connector track Component that caused burning L2 1 L2 2 Pilot lamp wiring H3 1 H3 3 Drain pump M9 4 M9 9 Motor Track that connects L2 1 to H3 3 Drain pump ...

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