Electrolux R134A Service Manual Download Page 86

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7-1

SECTION 7. SCHEMATICS

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Summary of Contents for R134A

Page 1: ...SERVICE MANUAL Electrolux Muggenhofer Straße 135 D 90429 Nürnberg Germany Fax 49 0 911 323 1022 Spares Operation Publ Nr 599 513 874 685 03 02 REFRIGERATOR EN Edition Side by Side ...

Page 2: ... WITH TED WITH TED WITH TED WITH TED WITH MICROW MICROW MICROW MICROW MICROWA A A A AVE VE VE VE VE GAS GAS GAS GAS GAS AND ELECTRICAL APPLIANCE REP AND ELECTRICAL APPLIANCE REP AND ELECTRICAL APPLIANCE REP AND ELECTRICAL APPLIANCE REP AND ELECTRICAL APPLIANCE REPAIR AIR AIR AIR AIR ALL INDIVIDU ALL INDIVIDU ALL INDIVIDU ALL INDIVIDU ALL INDIVIDUALS WHO A ALS WHO A ALS WHO A ALS WHO A ALS WHO ATTE...

Page 3: ...aluable service tool and care should be taken to keep it up to date by prompt and proper filing of subsequent pages as they are issued The following models are covered in this manual The following models are covered in this manual The following models are covered in this manual The following models are covered in this manual The following models are covered in this manual ALL E MODELS ARE ENERG AL...

Page 4: ...iii iii iii iii iii 599 513 874 EN ...

Page 5: ...EM INFORMATION 1 5 R134A SEALED SYSTEM SERVICE PROCEDURE 1 7 REFRIGERATION SYSTEM 1 8 REFRIGERATION CYCLE 1 9 DIAGNOSIS 1 10 SEALED SYSTEM DIAGNOSIS 1 10 LEAK TESTING 1 12 COMPONENTS 1 13 Drier 1 13 Condenser 1 13 Yoder Loop 1 14 Evaporator 1 15 Heat Exchanger 1 15 Compressor 1 15 SYSTEM FLUSH 1 15 SEALED SYSTEM REPAIR SUMMARY 1 16 SYSTEM FLUSH PROCEDURE 1 16 SWEEP AND FINAL CHARGE 1 19 SECTION 2 ...

Page 6: ...1 3 1 3 1 3 1 3 1 ADJUSTABLE CANTILEVER SHELVES 3 1 ADJUSTABLE CANTILEVER SHELF TRIMS 3 1 CABINET DOORS AND ASSOCIATED PARTS 3 1 Inner Door Liner Replacement 3 1 Outer Door Panel Replacement 3 2 FRONT WHEEL ASSEMBLY 3 2 CABINET LEVELING 3 2 DOOR SEAL 3 3 TOE IN TOE OUT ADJUSTMENTS 3 3 HINGE ADJUSTMENTS 3 3 DOOR ALIGNMENT 3 4 DOOR SWITCH 3 4 WATER ICE DISPENSER FREEZER DOOR REMOVAL 3 4 FOUNTAIN ASS...

Page 7: ...ION 4 8 SECTION 5 TROUBLESHOOTING SECTION 5 TROUBLESHOOTING SECTION 5 TROUBLESHOOTING SECTION 5 TROUBLESHOOTING SECTION 5 TROUBLESHOOTING 5 1 5 1 5 1 5 1 5 1 SECTION 6 SPECIFICA SECTION 6 SPECIFICA SECTION 6 SPECIFICA SECTION 6 SPECIFICA SECTION 6 SPECIFICATIONS TIONS TIONS TIONS TIONS 6 1 6 1 6 1 6 1 6 1 INDEX 6 1 21 DISPENSER NON DISPENSER 6 2 23 25 DISPENSER NON DISPENSER 6 3 21 NON DISPENSER M...

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Page 9: ...nal injury trical shock or personal injury trical shock or personal injury trical shock or personal injury all wiring all wiring all wiring all wiring all wiring and grounding must be done in accor and grounding must be done in accor and grounding must be done in accor and grounding must be done in accor and grounding must be done in accor dance with National Electrical Code and dance with Nationa...

Page 10: ...r area of the cabinet FRONT VIEW FRONT VIEW FRONT VIEW FRONT VIEW FRONT VIEW FREEZER SIDE VIEW FREEZER SIDE VIEW FREEZER SIDE VIEW FREEZER SIDE VIEW FREEZER SIDE VIEW AIR FLOW FORCED AIR SYSTEMS AIR FLOW FORCED AIR SYSTEMS AIR FLOW FORCED AIR SYSTEMS AIR FLOW FORCED AIR SYSTEMS AIR FLOW FORCED AIR SYSTEMS The airflow balance between the fresh food and freezer compartments is an important factor in...

Page 11: ...OTE NOTE When using a heat gun or hair When using a heat gun or hair When using a heat gun or hair When using a heat gun or hair When using a heat gun or hair dryer dryer dryer dryer dryer use low heat Never use a torch use low heat Never use a torch use low heat Never use a torch use low heat Never use a torch use low heat Never use a torch At the discharge end of the capillary apply heat If ther...

Page 12: ...n time will be increased The greater the undercharge the higher the tem perature will be and the longer the run time An undercharged system must be purged evacuated and recharged with the proper amount of refrigerant Before recharging test for refrigerant leaks TOOLS NEEDED FOR R134A TOOLS NEEDED FOR R134A TOOLS NEEDED FOR R134A TOOLS NEEDED FOR R134A TOOLS NEEDED FOR R134A SEALED SYSTEM REP SEALE...

Page 13: ...URE TO THE LIMIT TIME OF EXPOSURE TO THE LIMIT TIME OF EXPOSURE TO THE LIMIT TIME OF EXPOSURE TO THE A A A A ATMOSPHERE TMOSPHERE TMOSPHERE TMOSPHERE TMOSPHERE Whenever a sealed sys tem is repaired do not expose an open line to the atmosphere for more than 15 min utes Replacement components will come sealed by either brazing drier or plugs compressor Do not open the new drier to the atmosphere unt...

Page 14: ...system The system flush procedure will be done in two parts First the condenser including the yoder loop will be isolated by means of process tube adapters and flushed with 4 ounces of R134A After the drier has been replaced the entire sealed system minus the compressor will also be flushed with 4 ounces of the refrigerant This second step can take about 15 minutes in order to circu late the refri...

Page 15: ...cedure shown add final charge according to procedure shown add final charge according to procedure shown Suction Line Suction Line Suction Line Suction Line Suction Line Connection at Connection at Connection at Connection at Connection at the compressor the compressor the compressor the compressor the compressor Leaks or repairs to joints or components in the Leaks or repairs to joints or compone...

Page 16: ...er drier drier drier drier is installed at the end of the condenser or yoder loop to capture moisture which may be present in the system REFRIGERA REFRIGERA REFRIGERA REFRIGERA REFRIGERATION SYSTEM TION SYSTEM TION SYSTEM TION SYSTEM TION SYSTEM The capillary tube capillary tube capillary tube capillary tube capillary tube meters the flow of refrigerant and creates a pressure drop Size and length ...

Page 17: ...1 9 1 9 1 9 1 9 REFRIGERA REFRIGERA REFRIGERA REFRIGERA REFRIGERATION SYSTEM TION SYSTEM TION SYSTEM TION SYSTEM TION SYSTEM ...

Page 18: ...ing a screwdriver many checks can be made screwdriver many checks can be made screwdriver many checks can be made screwdriver many checks can be made screwdriver many checks can be made simply by using your senses simply by using your senses simply by using your senses simply by using your senses simply by using your senses D I A G N O S I S D I A G N O S I S D I A G N O S I S D I A G N O S I S D ...

Page 19: ...o m s S y m p t o m s High Side High Side High Side High Side High Side Lower than normal Lower than normal Lower than normal Lower than normal Lower than normal Low Side Low Side Low Side Low Side Low Side Slightly lower than normal Slightly lower than normal Slightly lower than normal Slightly lower than normal Slightly lower than normal W W W W Wattage attage attage attage attage Lower than nor...

Page 20: ...he capillary tube enters the evaporator at a slightly higher temperature thereby lessen ing the ability to remove heat from inside the refrigerator The customer complaint would be long run time slow ice produc tion warmer fresh food temperature in general poor overall performance Another symptom of a separated capillary tube could be moisture on the floor behind the refrigerator The heat from the ...

Page 21: ...uld require replacement As with any R134A sealed system repair the key to success is the limiting of the time of atmospheric ex posure Do not remove the plugs on the condenser inlet and outlet tubes until the new condenser is mounted in place and made ready for brazing The inlet side will connect to the compressor discharge line and the outlet to the yoder loop C O M P R E S S O R C O M P R E S S ...

Page 22: ...ecifications A V A V A V A V A VACUUM WILL BE MAINT ACUUM WILL BE MAINT ACUUM WILL BE MAINT ACUUM WILL BE MAINT ACUUM WILL BE MAINTAINED IF THE SYSTEM IS GOOD AINED IF THE SYSTEM IS GOOD AINED IF THE SYSTEM IS GOOD AINED IF THE SYSTEM IS GOOD AINED IF THE SYSTEM IS GOOD The yoder loop is a non replaceable component of the sealed system routed within the walls of the cabinet To diagnose the yoder l...

Page 23: ...rator must also be replaced as well as the compressor Compressor Compressor Compressor Compressor Compressor The compressor is the heart of the refrig erator consisting of an electrical motor and a pump sealed inside a steel case The compressor used on R134A refrigerant sys tems is virtually the same in external ap pearance as the compressor used with R12 refrigerants However due to changes in lub...

Page 24: ... to the extra flushing and sweep charge procedures about 12 sweep charge procedures about 12 sweep charge procedures about 12 sweep charge procedures about 12 sweep charge procedures about 12 ounces of R134A refrigerant should be ounces of R134A refrigerant should be ounces of R134A refrigerant should be ounces of R134A refrigerant should be ounces of R134A refrigerant should be added to the origi...

Page 25: ...oder loop into the drier inlet then apply the flux Braze both the inlet and the outlet joints of the re placement drier 3 Isolate and flush the remainder of 3 Isolate and flush the remainder of 3 Isolate and flush the remainder of 3 Isolate and flush the remainder of 3 Isolate and flush the remainder of the system the system the system the system the system Score and break the suction line close e...

Page 26: ...N C A U T I O N C A U T I O N C A U T I O N C A U T I O N In order to prevent sealed system In order to prevent sealed system In order to prevent sealed system In order to prevent sealed system In order to prevent sealed system contamination the time of atmo contamination the time of atmo contamination the time of atmo contamination the time of atmo contamination the time of atmo spheric exposure ...

Page 27: ...se enough to the end of the tube so that the tube can be pinched closed behind the valve and the opening sealed shut after the valve is removed Remember no access valve is to be left on the sealed system Con nect a 1 4 inch flare tee to the access valve Connect a quick coupler hand valve to each side of the tee To one hand valve connect the hose from the charging cylinder To the other valve connec...

Page 28: ...O R E C O V E R Y R E C O V E R Y R E C O V E R Y R E C O V E R Y R E C O V E R Y S Y S T E M S Y S T E M S Y S T E M S Y S T E M S Y S T E M Step 3 Step 3 Step 3 Step 3 Step 3 Leave valve A closed and valve C open System compressor still running open valve B to allow refrigerant to flow into the recovery system After vacuum has been held turn off system compressor Step 4 Step 4 Step 4 Step 4 Step...

Page 29: ...is your assurance that the compressor is dry and ready to install If you receive a replacement compressor that shows no evidence of holding charge when you center the lines or remove the plugs return it NOTE A new drier must be installed each time any component of the system is opened or replaced COMPRESSOR REPLACEMENT The following general information explains how to successfully replace compress...

Page 30: ...ing away from electrical parts b Use steel wool or fine emery paper to clean the capillary tube 3 inches from the original joint Also clean the input tubing to the drier of 3 inches from the original joint c Use steel wool or fine emery paper to clean both ends of the new drier Use a knife or file to score the capillary tube 1 inch from the original joint Use your finger to break the connection d ...

Page 31: ...t on a workable surface 12 Remove the shroud condenser screws which secure the fan motor shroud to the condenser 13 Transfer all clips to the replacement con denser Make sure the condenser tub ing goes through the rubber sleeve on the fan motor shroud Install the mount ing screws 14 Set the replacement condenser on the compressor mounting pan and install both front and rear condenser mount ing scr...

Page 32: ...ed the direct test method Remove all electrical components from the compressor in order to perform this test It is recommended that a com pressor tester as illustrated be used to make this test Start R u n C o m m o n The tester leads are marked RUN START and COMMON Connect the common lead to the common terminal of the compres sor the start lead to the start terminal and the run lead to the run te...

Page 33: ...verload for signs of arcing If signs of arcing are present either check for continuity or connect a jumper wire across the terminals If using a jumper wire plug in the line cord and set the tempera ture control to a cold setting If the com 1 Remove the PTC and overload from the compressor 2 Connect one ohmmeter probe to the compressor shell Make sure the probe makes good contact with bare metal On...

Page 34: ...o increase to where it appears to be an open circuit The com pressor continues to operate on the run winding in parallel with the series combina tion of the run capacitor and start winding Run Capacitor Checking the PTC Device 1 Disconnect the unit from the power source 2 Discharge the capacitor NOTE See Testing The Capacitor on page 2 7 3 Remove the wires from the PTC de vice terminals 4 Allow th...

Page 35: ...trip on the overload 3 A Capacitor Low in Capacitance A capacitor may lose capacitance by a loss of its electrolytic properties The com pressor would run under a light load but would trip on the overload in high ambient conditions Warning Discharge a ca pacitor before handling Short across its terminals using a resistor with a minimum resistance of 1 000 Ohms Testing the Capacitor We recommend usi...

Page 36: ...er tem peratures while maintaining the required fresh food compartment temperatures Conversely by turning the freezer tempera ture control to the warmest setting you in crease the flow of air into the fresh food compartment and decrease the flow to the freezer This cools the fresh food tempera ture control sensing element faster result ing in shorter compressor run times and warmer freezer compart...

Page 37: ...restriction check the con trol operating temperatures 2 Remove the control far enough to re move one of the wires from its termi nal If the compressor continues to run there is a short in the unit wiring Allow the compressor to complete two or three complete cycles If the temperature readings are not within two degrees of the requirements the control is defective and must be replaced Do not attemp...

Page 38: ... S The Auto Damper model refrigerator has two controls and both have capillary sens ing The Auto Damper controls the fresh food temperature and the Freezer Tempera ture Control guides the freezer temperature The fresh food compartment temperature is maintained by a damper assembly lo cated at the back of the temperature con trol housing Changes in air temperature cause the damper door to open and ...

Page 39: ...om the refrigerator and place on a flat work surface 8 Remove the auto damper control rod retainer control rod and the slide con trol gear from the auto damper control 9 Turn the control housing over 10 Remove the two auto damper mount ing screws then remove the auto damper from the control housing 11 Mark the auto damper rod approxi mately 1 4 away from the housing 12 Uncoil the auto damper capil...

Page 40: ...2 1 2 AUTO DAMPER CONTROL Exploded View ...

Page 41: ...interval 2nd Click The timer switches off the de frost circuit and starts the compressor freezer fan and the condenser fan motor The compressor and fan motors are now governed by the temperature control for a period of approximately 8 hours of the com pressor run time after which a new defrost cycle begins The timer control shaft is designed for screwdriver advancement When manually setting the ti...

Page 42: ...ing screws 8 Disconnect the electrical connector from the timer 9 Install the replacement timer in reverse order of removal ADAPTIVE DEFROST CONTROL The adaptive defrost control assembly is a microprocesser controlled defrost timer This new control allows defrost to occur only when needed compared to mechani cal timers which defrost at a preset interval whether it is necessary or not The new contr...

Page 43: ...emperature is 15o F or higher To check proceed as follows 1 Disconnect the unit from the power source 2 Open the fresh food door and remove any items on the top shelf Remove the light shield and the fascia radiant shield mounting screws in the temperature control housing While holding the front of the housing remove the rear mounting screw Lower the control housing Note If the temperature control ...

Page 44: ...isconnect the unit from the power source and plug it into a watt meter 2 Plug the watt meter into power source and manually advance the defrost timer to the defrost cycle See the defrost timer section for information on manu ally advancing the timer 3 The watt meter should read between 345 and 475 watts depending on the model total wattage of the timer mo tor and defrost heater Should the reading ...

Page 45: ...er retainer clips One on the right side of the heater and one on the left side 7 Install the replacement heater in the re verse order of removal DEFROST HEATER REPLACEMENT Defrost Thermostat 1 5 Away From Back of the Freezer Wall Defrost Heater Clip Foam Block DEFROST THERMOSTAT R E P L A C E M E N T The defrost termination thermostat is lo cated on the top right side of the evaporator 1 Follow th...

Page 46: ...from the rear of the cabinet 3 Disconnect the condenser fan motor lead connector on the motor terminals To remove the lead connector from the condenser fan motor grasp the connec tor with your thumb inserted between the connector and the locking lever as shown Pull the connector away from the motor 4 Attach a 115v test cord to condenser motor and plug into a power source If the motor fails to oper...

Page 47: ... fan blade faces out toward the back of the evaporator fan cover If the fan fails or operates erratically the reduced air circulation will result in poor cooling char acteristics 1 Disconnect unit from the power source 2 Remove the freezer shelving 3 Loosen the two top screws and remove the two bottom evaporator cover mounting screws 4 Grasp the bottom of the cover Care fully pull the cover forwar...

Page 48: ...to the front mounting bracket 6 Install the slinger disc and fan blade on the replacement in the same position as on the original motor shaft Freezer Fan Motor Replacement NOTE Make sure the slinger disc does not drag on the fan bushing 7 Install the motor and bracket assembly onto the evaporator cover 8 Connect the wire leads and the ground wire to the motor 9 Reassemble those parts previously re...

Page 49: ...d lift the rear up a frac tion of an inch and pull straight out To lock the shelf into another position tilt the shelf with the front up Insert hooks into desired shelf openings and let the shelf settle into place Check that the shelf is securely locked into position before loading it with food Type 2 Three support hook frame design To remove the shelf grasp the shelf at the front with one hand an...

Page 50: ... a soft lead pencil to trace around the upper hinge This will aid in replac ing the hinge 4 Remove the upper hinge and place it on top of the unit with newspaper or cloth underneath to prevent scratching Do not misplace the spacers Place the door on a padded work surface 5 Transfer the handle trim plug button bushings gaskets and liner to replace ment panel 6 Install the top hinge using the tracin...

Page 51: ...e may correct a toe out lowering may correct a toe in 2 Loosen all inner panel mounting screws along the top bottom and handle side of the door Do not loosen the screws along the hinge side 3 Hold the corner that toes in stationary and push in on the toe out corner until the door is lined parallel with the cabinet 4 Open and close the door several times to ensure a proper fit If necessary re peat ...

Page 52: ...onnect wires WATER ICE DISPENSER FREEZER DOOR REMOVAL Before attempting to remove the door hinge look at your refrigerator and note the exact number and position of all protective shims on the door hinge Later when you replace the hinge these must be positioned correctly 1 Disconnect the unit from the power source 2 Open the door completely Remove the bottom hinge cover by squeezing on the bottom ...

Page 53: ... Pin Mark the location of the bottom hinge with a pencil Use a 5 16 socket ratchet to remove the 3 screws from the bottom hinge Remove 3 Screws Hinge Pull Apart Ground Wire Screw Hinge Screws Door Water Line Water Line Connector Water Line To Cabinet Push collet against connector to release the door water line WATER ICE FREEZER DOOR REMOVAL ...

Page 54: ...erform steps 1 through 3 of Ice Wa ter Fountain Bracket Assembly Removal 3 Remove the two slide selector mount ing screws See drawing in the lower left column 4 Remove the slide selector 5 Check the continuity of the switch If defective go to step 6 6 Remove the switch mounting screw 7 Remove the switch 8 Remove the wire leads 9 Install new switch in reverse order of removal Ice and Water Fountain...

Page 55: ...ate from condensation It is bonded to self adhesive aluminum foil which is shaped to fit the out side of the fountain housing 1 Disconnect the unit from the power source 2 Remove the ice and water fountain bracket assembly as discussed earlier 3 Disconnect the electrical quick disconnect 4 Check for resistance between the red wire with the black tracer and the white wire on the fountain housing qu...

Page 56: ... if none replace PC board Short Door Delay 1 Check for 115 volts AC between PIN 3 and PIN 1 This ensures proper wiring and good connection Low voltage may represent a problem in wiring con nections or at outlet 2 Check for 115 AC between PIN 1 and Pin 4 when dispenser switch is engaged The following checks should only be made by a Qualified Service Technician 1 Disconnect unit from the power sourc...

Page 57: ...tain assembly 5 Disconnect the quick disconnect edge connector from the PC fountain switch board 6 Remove the three fountain bracket mounting screws Quick disconnect edge connector from the PC fountain control board Pull up to remove PC FOUNTAIN SWITCH BOARD MOUNTING SCREWS REAR VIEW FOUNTAIN ESCUTCHEON 7 Carefully pull the assembly out of the fountain housing You now have full ac cess to solenoid...

Page 58: ... TAIN TOUCH PAD 1 Check ribbon cable wire connection between the two PC boards Mechani cally Tight 2 Checking the AC line in fountain veri fies operation closure of door interlock switch WHITE T1 BLUE N C RED WHITE RED BLACK VIOLET BLACK BLACK PINK 3 Check fountain heater continuity Un plug the unit Check heater resistance neutral to heater connection it should read approximately 4800 ohms 4 Repla...

Page 59: ...eck for 115 VAC at ice door solenoid auger cube solenoid water valve terminals during dispense 1 If 115 VAC output exists replace component 2 If 115 VAC output is not present replace control board ICE CRUSHER BIN AND SHELF ASSEMBLY 1 To service the ice crusher related com ponents turn the ice maker off by lift ing the shut off arm Remove the bin assembly 2 Remove the four bin front mounting screws...

Page 60: ...the auger nut turn it clockwise IMPELLER AUGER AUGER NUT ICE DIVERTER SNOW SHIELD MANDIBALE PIN CRUSHER CONTROL ROD ACTUATED BLADES 9 Replace the parts as required The number on the blades should face the back of the auger nut Blade number 4 should be nearest to the auger nut 10 Make sure the ice diverter is aligned to the boss on the dispenser mandiplate 11 Reinstall all other components in the r...

Page 61: ...ve the control rod yoke for vertical movement The auger motor and the solenoid control rod yoke assembly are easily removed SOLENOID YOKE ASSEMBLY AUGER MOTOR 5 Remove the assembly from the freezer and place on a flat work surface 6 To check the auger motor attach an ohmmeter probe to the auger motor terminals The meter should show re sistance If the meter does not show resistance the motor should...

Page 62: ... ing two mounting screws Plastic tub ing passes thought an opening in the back of the cabinet The ends of the tubing connect to the inlet and outlet fittings on the filter head Replacing the Filter Cartridge The water filter mounts in the upper fresh food compartment on the un derside of the control housing It is recommended that the filter cartridge be replaced every 6 months or sooner if the wat...

Page 63: ...he power supply 2 Remove the machine compartment cover 3 Locate the water valve s assembly and remove the mounting screw 4 Disconnect the water inlet fitting from the water valve and drain the water into a container 5 Disconnect water valve outlet lines Drain water into a container 6 Remove the wire leads from the defec tive water valve s 7 Remove and replace the defective valve assembly from the ...

Page 64: ...AKER FOUNTAIN DUAL VALVES 77182 1 Red Fountain Coil Green I M Coil Green Coil Green Coil Tan Wire Black wire from pin 7 fountain PC control board Light Inter Lock Switch Wh Blu Wire White Wire Neutral Green Coils 250 Ohms 6 Red Coil 275 Ohms 6 Note Water Filter Valve Body is Yellow Ice Water Valve Body is Blue ...

Page 65: ... Assembly Water Tank Assembly ICEMAKER WATER FOUNTAIN Union Icemaker Valve Water Valve Filter Valves 1 4 O D tubing 1 4 O D tubing 1 4 O D tubing 5 16 O D Tubing 5 16 O D Tubing WATER LINE ROUTING FOR PURI CLEAN WATER FILTER SYSTEM TM TM ...

Page 66: ...3 18 WATER FILTER AND ICEMAKER WATER TUBE ROUTING ON THE BACK OF THE REFRIGERATOR Water Filter Outlet Water Filter Inlet Icemaker Inlet Filter Valves Water Icemaker Valves ...

Page 67: ... be Read this section completely be Read this section completely be Read this section completely be fore doing any testing or adjusting Refer fore doing any testing or adjusting Refer fore doing any testing or adjusting Refer fore doing any testing or adjusting Refer fore doing any testing or adjusting Refer to the tech sheet for complete testing in to the tech sheet for complete testing in to the...

Page 68: ...y if not near this value 10 ohms Ejector blades should be at the end of the cycle position SERVICE PROCEDURES SERVICE PROCEDURES SERVICE PROCEDURES SERVICE PROCEDURES SERVICE PROCEDURES Cover Cover Cover Cover Cover Pull water adjustment knob first and snap off cover Index knob and reinstall in same position for same water fill Some units may not have index knobs Shut Shut Shut Shut Shut Off Arm O...

Page 69: ... longer Ground slightly longer than other 3 terminals so than other 3 terminals so than other 3 terminals so than other 3 terminals so than other 3 terminals so that ground makes first that ground makes first that ground makes first that ground makes first that ground makes first and breaks last when dis and breaks last when dis and breaks last when dis and breaks last when dis and breaks last whe...

Page 70: ...he time that the water valve is energized since the contact ring is tapered at the end of the fill time W W W W WA A A A ATER FILL ADJUSTMENT TER FILL ADJUSTMENT TER FILL ADJUSTMENT TER FILL ADJUSTMENT TER FILL ADJUSTMENT Ejector stalls on Ejector stalls on Ejector stalls on Ejector stalls on Ejector stalls on ice 1 2 minute ice 1 2 minute ice 1 2 minute ice 1 2 minute ice 1 2 minute to 5 minutes ...

Page 71: ...r failure including the motor re quires replacement of the module assem quires replacement of the module assem quires replacement of the module assem quires replacement of the module assem quires replacement of the module assem bly bly bly bly bly If you are replacing the mold assem If you are replacing the mold assem If you are replacing the mold assem If you are replacing the mold assem If you a...

Page 72: ...A R N E S S H A R N E S S H A R N E S S H A R N E S S H A R N E S S To remove the wiring harness depress the retaining tab and pull the plug free Depress Depress Depress Depress Depress Notch Notch Notch Notch Notch 2 2 2 2 2 Push arm Push arm Push arm Push arm Push arm through fill cup through fill cup through fill cup through fill cup through fill cup flange hole past flange hole past flange hol...

Page 73: ... break out plug needs to be removed from the fill cup for your model Check old ice maker Make sure the refrigerator is level front to back adjust legs or rollers Loosen Level I M by Loosen Level I M by Loosen Level I M by Loosen Level I M by Loosen Level I M by sliding left or right in sliding left or right in sliding left or right in sliding left or right in sliding left or right in slot of brack...

Page 74: ... o 3 3 3 3 3o o o o o Bimetal Open 32 Bimetal Open 32 Bimetal Open 32 Bimetal Open 32 Bimetal Open 32o o o o o 3 3 3 3 3o o o o o Motor 1 5 watts 8 450 ohms Motor 1 5 watts 8 450 ohms Motor 1 5 watts 8 450 ohms Motor 1 5 watts 8 450 ohms Motor 1 5 watts 8 450 ohms W W W W Water Fill 140cc 7 5 seconds ater Fill 140cc 7 5 seconds ater Fill 140cc 7 5 seconds ater Fill 140cc 7 5 seconds ater Fill 140c...

Page 75: ...to start tries to start Check and advise customer to Check and advise customer to Check and advise customer to Check and advise customer to Check and advise customer to call an electrician call an electrician call an electrician call an electrician call an electrician Advise customer Advise customer Advise customer Advise customer Advise customer to have defective outlet to have defective outlet t...

Page 76: ...ed capillary or drier Restricted capillary or drier Restricted capillary or drier Restricted capillary or drier Restricted capillary or drier on high side low wattage on high side low wattage on high side low wattage on high side low wattage on high side low wattage readings while running readings while running readings while running readings while running readings while running Will cycle on over...

Page 77: ...em Air no leak in sealed system Air no leak in sealed system Partial restriction in air duct Partial restriction in air duct Partial restriction in air duct Partial restriction in air duct Partial restriction in air duct from freezer to refrigerator from freezer to refrigerator from freezer to refrigerator from freezer to refrigerator from freezer to refrigerator Freezer cold control setting Freez...

Page 78: ...ser fan is defective high wattage is defective high wattage is defective high wattage is defective high wattage is defective high wattage readings unit may be cycling readings unit may be cycling readings unit may be cycling readings unit may be cycling readings unit may be cycling on the overload protector on the overload protector on the overload protector on the overload protector on the overlo...

Page 79: ...quids especially covered liquids especially covered liquids especially if they are inserted into if they are inserted into if they are inserted into if they are inserted into if they are inserted into refrigerator while warm refrigerator while warm refrigerator while warm refrigerator while warm refrigerator while warm Check and replace broken part Check and replace broken part Check and replace b...

Page 80: ... inside Containers inside refrigerator rattle refrigerator rattle refrigerator rattle refrigerator rattle refrigerator rattle Check and add insulation if Check and add insulation if Check and add insulation if Check and add insulation if Check and add insulation if possible possible possible possible possible Evacuate system and recharge Evacuate system and recharge Evacuate system and recharge Ev...

Page 81: ... Tube ube ube ube ube Length 103 inches Diameter 0 028 inches I D Defrost thermostat Defrost thermostat Defrost thermostat Defrost thermostat Defrost thermostat Cut Out 3 o F 38o F Cut In 11 o F 15o F Defrost Timer Defrost Timer Defrost Timer Defrost Timer Defrost Timer Defrost Cycle 8 hrs Defrost Time 23 3 Min Defrost Heater Defrost Heater Defrost Heater Defrost Heater Defrost Heater O h m s 26 5...

Page 82: ...yrene Cabinet Divider Cabinet Divider Cabinet Divider Cabinet Divider Cabinet Divider Insulation Insulation Insulation Insulation Insulation F o a m The laboratory test data in this chart was obtained under the following conditions 1 1 1 1 1 power source of 115V AC 60 Hz 2 2 2 2 2 no door openings 3 3 3 3 3 no load 4 4 4 4 4 customer control s set at mid point The pressures and wattages shown were...

Page 83: ...st Heater Defrost Heater Defrost Heater Defrost Heater O h m s 26 5 Watts 500 Defrost Amps Max Defrost Amps Max Defrost Amps Max Defrost Amps Max Defrost Amps Max 4 3 The laboratory test data in this chart was obtained under the following conditions 1 1 1 1 1 power source of 115V AC 60 Hz 2 2 2 2 2 no door openings 3 3 3 3 3 no load 4 4 4 4 4 customer control s set at mid point The pres sures and ...

Page 84: ...efrost Time 23 3 Min Defrost Heater Defrost Heater Defrost Heater Defrost Heater Defrost Heater O h m s 24 Watts 550 Defrost Amps Max Defrost Amps Max Defrost Amps Max Defrost Amps Max Defrost Amps Max 4 8 The laboratory test data in this chart was obtained under the following conditions 1 1 1 1 1 power source of 115V AC 60 Hz 2 2 2 2 2 no door openings 3 3 3 3 3 no load 4 4 4 4 4 customer control...

Page 85: ...t Ambient Ambient Ambient Ambient Operating Time Operating Time Operating Time Operating Time Operating Time 25 35 45 55 70 80 KWH 24 Hours KWH 24 Hours KWH 24 Hours KWH 24 Hours KWH 24 Hours 1 15 1 70 2 00 2 75 3 40 4 20 Suction Pressure psig Suction Pressure psig Suction Pressure psig Suction Pressure psig Suction Pressure psig 3 Hg 0 2 Hg 2 1 Hg 5 High Side Pressure psig High Side Pressure psig...

Page 86: ...3 D W R R I A N N E J G A T Y A M R E M I T T S O R F E D N I A T N U O F C I N O R T C E L E 4 D W R N N E J G A T Y A M T S O R F E D E V I T P A D A N I A T N U O F C I N O R T C E L E R I A 5 D W R R I A N N E J G A T Y A M R E M I T T S O R F E D N I A T N U O F C I N O R T C E L E S L E D O M R E T L I F R E T A W 6 F D W R N N E J G A T Y A M T S O R F E D E V I T P A D A N I A T N U O F C ...

Page 87: ...7 2 PICTORIAL WIRING DIAGRAM ALLOW 10 PERCENT TOLERANCE ON ALL RESISTANCES SCHEMATIC WIRING DIAGRAM DISCONNECT THE UNIT FROM THE POWER SOURCE SCHEMATIC RWD1 ...

Page 88: ...7 3 SCHEMATIC WIRING DIAGRAM PICTORIAL WIRING DIAGRAM ALLOW 10 PERCENT TOLERANCE ON ALL RESISTANCES DISCONNECT THE UNIT FROM THE POWER SOURCE SCHEMATIC RWD2 ...

Page 89: ...7 4 CRUSHER CUBE WATER LIGHT CUBE WATER LIGHT LOCK CUBE LIGHT CUBE DISCONNECT THE UNIT FROM THE POWER SOURCE CUBE WATER LIGHT SCHEMATIC RWD3 ...

Page 90: ...7 5 DISCONNECT THE UNIT FROM THE POWER SOURCE PICTORIAL WIRING DIAGRAM ALLOW 10 PERCENT TOLERANCE ON ALL RESISTANCES SCHEMATIC WIRING DIAGRAM SCHEMATIC RWD4 ...

Page 91: ...7 6 PICTORIAL WIRING DIAGRAM ALLOW 10 PERCENT TOLERANCE ON ALL RESISTANCES SCHEMATIC WIRING DIAGRAM DISCONNECT THE UNIT FROM THE POWER SOURCE SCHEMATIC RWD5 ...

Page 92: ...7 7 PICTORIAL WIRING DIAGRAM ALLOW 10 PERCENT TOLERANCE ON ALL RESISTANCES SCHEMAT IC WIRING DIAGRAM DISCONNECT THE UNIT FROM THE POWER SOURCE SCHEMATIC RWD F 6 ...

Page 93: ...7 8 PICTORIAL WIRING DIAGRAM ALLOW 10 PERCENT TOLERANCE ON ALL RESISTANCES SCHEMATIC WIRING DIAGRAM DISCONNECT THE UNIT FROM THE POWER SOURCE SCHEMATIC RWD F 7 ...

Page 94: ...7 9 REFRIGERANT FLOW RD1 ...

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