background image

D. Normal 3-Stage Charging Operation 

      

 3-stage battery charging operational graph.

Stage 1.

 

BULK

.  Constant current charging, Bulk LED is on.

The battery is charged at constant maximum current until it rises to the selected Absorption voltage level.
The charging voltage changes with the battery voltage. 
If the initial battery voltage is less than 9V due to deep discharge, the bulk charge current is reduced to half of the maximum until
battery voltage rises over 9V.  

Stage 2.

 

ABSORPTION

.  Constant voltage charging, Absorption LED is on .

Battery Type Selection :

 

Gel : 14.1V / AGM: 14.3V

 / 

Wet : 14.4V / Calcium-Calcium : 15.5V

When the battery voltage rises to the selected Absorption Voltage Level, the charging switches to Constant Voltage Charging and
the battery is over 85% full. The battery is kept at this high voltage while the current reduces gradually to set value at which the
charger automatically switches to Float Stage.

Stage 3. FLOAT

.  Constant voltage charging, Float LED is on.

Float Voltage Selection : 13.2V / 13.5V / 13.8V
In this stage the battery is full and only takes in the amount of current necessary to maintain the battery capacity. The float voltage
is preset by the user according to the type of battery used.

E.  Manual Equalization Charging  for Wet and Calcium-Calcium type batteries

Wet lead acid and Calcium-Calcium type batteries require periodic high voltage charging to balance the voltage of each cell, to
reverse the high concentration of electrolyte at the bottom and clear up large sulfate crystals on the plates. You can use the
Calcium–Calcium selection to perform manual equalization by carefully following battery manufacturer’s instructions.
Make sure to manually switch off the charger at the end of equalization charging. 
Take special precautions as batteries will emit explosive gases during equalization charging.
Do not have any loads connected to the batteries during equalization charging as higher voltage (15.5V) may cause damage to
equipment.

F.  Dual Battery Charging

This feature is for caravans and vehicles with two separate batteries.
The two batteries must be of same chemical make up and type to avoid over or under charging because only one setting of
charging profile is possible for both.
Two batteries are charged simultaneously and the battery with the lower level will receive larger share of the current in the Bulk
Charge Stage until it is brought up to the same voltage level as the other battery . 
Both batteries will go to Absorption and Float Charge at the same time.

Fig.3

Summary of Contents for BC-1230

Page 1: ...er ventilation vents are unobstructed for efficient fan cooling Do not charge non rechargeable batteries Charging wrong type or under sized batteries may cause fire or explosion Do not use the charger if it has been dropped or damaged Do not remove charger casing as there is no user serviceable parts inside Do not attempt to charge a frozen battery Do not attempt to charge a damaged battery Do not...

Page 2: ...e Selection Slide the Switch to select charging mode for GEL AGM Wet or Calcium Calcium type battery 3 Float Voltage Selection Slide the Switch to select Float Charge Voltage 13 2 13 5V 13 8V 4 Charge Status LED Display Charger ON Green 3 Stage Charger Mode Red Power Supply Mode BULK Red Bulk charging with constant maximum current ABSORPTION Orange Absorption charging with preset constant maximum ...

Page 3: ... BC 1230 30A BC 1240 40A BC 1250 50A Battery Capacity 100 AH 300 AH 120 AH 400 AH 150 AH 500 AH C Battery Charger Installation and Connection Observe warnings and safety precautions before operating the charger Check the battery condition check the cell levels for wet type batteries and clean the battery terminals Secure the battery charger in a well ventilated area making sure the mounting surfac...

Page 4: ...et by the user according to the type of battery used E Manual Equalization Charging for Wet and Calcium Calcium type batteries Wet lead acid and Calcium Calcium type batteries require periodic high voltage charging to balance the voltage of each cell to reverse the high concentration of electrolyte at the bottom and clear up large sulfate crystals on the plates You can use the Calcium Calcium sele...

Page 5: ... The battery will receive the remaining charge while in Float Mode over several days It is highly recommended to switch to 3 Stage Charger Mode periodically when the external load is disconnected The external load should not exceed 50 of the maximum current draw of the charger unless the battery is fully charged If the Bulk LED is on most of the time then the load is too large G1 Power Supply Mode...

Page 6: ...e temperature sensor and then switch on the charger to activate the temperature control function Do not plug in the Temperature Sensor into the Charger during charging I Cable Size Selection Wire Size AWG Area mm2 Maximum one way distance Metres for 2 Voltage loss 12V 30A Maximum one way distance Metres for 2 Voltage loss 12V 40A Maximum one way distance Metres for 2 Voltage loss 12V 50A 10 5 26 1...

Page 7: ...r 20 hours of charging Absorption light remains on all the time Wrong battery type selection eg charging Gel battery with Calcium Calcium OR Wet type selection Total battery capacity is too high for dual charging Battery temperature too high Battery is defective A load is connected to the battery and the charger is not in Power Supply Mode Check the battery label and change battery type selection ...

Page 8: ...6A 7 5 3 2A 9 4 4 0A Protection Overload 90 110 Rated Output Current or 50 Rated Output Current Soft Charge Protection Type Constant Current Limiting recovers Automatically after Fault Condition is Removed Short Circuit Recovers Automatically After Fault Condition is Removed Reverse Polarity Car Blade Fuse Over Temperature Protection Type Shut Down OVP Output Over Voltage Yes Cooling Cooling Metho...

Reviews: