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12/20/2017 

3

 EI505 

 

Heater Turn-On Action - The external application of 24 volts AC between "W1" and "C" 

pulls K2 relay which acts as a switch for the top 4.6KW element (E1).  The red LED next to the 
"W1" terminal illuminates.  A signal is also diode coupled to K1 and yellow LED illuminates.  K1 
provides an electrical path between "R" and "G" to operate the air handler blower relay. 
 
     With external 24 volt AC between "X" and/or "W2", the same basic action follows switching on 
elements E2 and E3.  However, these two stages or elements contain an electronic delay of 
approximately 10 seconds before K2 and/or K3 pull in.  The LED opposite the appropriate terminal 
indicates the control system has the appropriate element switch relay closed. 
 
     First Level Hi-Limit - The upper off-set hi-limit is connected to the two tab terminals shown on 
diagram ES5Ø1 bottom left.  If this limit opens due to low airflow, the top PC board red LED is 
illuminated and K2, K3, and K4 relays open disconnecting all element power.  This is an automatic 
reset hi-limit which means it will again close (top LED off) re-establishing the element power.  If this 
is a cycling function, damage will result to the element relay contacts and/or elements themselves. 
 
     Second Level Hi-Limit - The hi-limits in the current carrying leg (between fuse and element) is a 
dual function device.  The automatic reset internal limit is set 50  below the fuse link internal 
function.  In other words, if the automatic reset contacts weld, the one time (permanent open circuit) 
fuse link will prevent element overheating. 
 
     AUX 10 Pin Connector - For special OEM applications and for other plug-in optional devices, the 
10 pin connector is represented by the various numbered terminals on the schematic diagram. 
 
     19.2KW Model - This is an added element to the 15KW shown.  The fourth element has its 
own relay tied directly across E3 element power.  Whenever K4 switches on the E3 element, the 
E4 follows immediately.  The 30 amp fuse is changed to a 50 amp fuse. 

Summary of Contents for ELECTRO DUCT

Page 1: ...Size C Plenum EM DI 5 16W x 16D kW Stages 10 9 6 kW 2 2 15 14 4 kW 3 3 20 19 2 kW INTENDED USE This product is approved and label certified for water source heat pumps or air handlers at the blower discharge upflow only Drawings EH503 ES501 XX017 ...

Page 2: ...lector baffle installation or insufficient airflow carefully study and follow mechanical installations INSTALLATION REQUIREMENTS 1 All installation work must be performed by trained qualified contractors or technicians Electro Industries Inc sponsors installation and service schools to assist the installer 2 All electrical wiring must be in accordance with National Electric Code and local electric...

Page 3: ...ommon must be tied to 24 volt system common W1 First stage heat first 5KW section 10KW if X jumper is in place X Second 5KW stage factory jumpered to the W1 terminal Typically the W1 function controls the first 10KW An outdoor stat ODT can be electrically installed in place of the X to W1 jumper to keep 5KW off during warmer outside temperatures W2 Second stage heat 5KW for 15KW model or 10KW for ...

Page 4: ...he top PC board red LED is illuminated and K2 K3 and K4 relays open disconnecting all element power This is an automatic reset hi limit which means it will again close top LED off re establishing the element power If this is a cycling function damage will result to the element relay contacts and or elements themselves Second Level Hi Limit The hi limits in the current carrying leg between fuse and...

Page 5: ...w ELECTRICAL HOOKUP 1 240 VOLT SOURCE Locate correct model number and KW size in Table 1 to determine operating current and minimum source circuit breaker size According to local codes building type wiring run distance etc use the appropriate electric conductor size to bring over the 240 volt source power Connect to fuse block input terminals 10KW is terminal block only 2 GROUNDING Route and insta...

Page 6: ...se top red LED it may be a good idea to calculate the CFM according to the formula shown at the top of the next page To arrive at a stable outlet temperature you can turn off the source power and remove the smallest fuse This will allow you to verify or calculate the CFM without reaching the hi limit cycling The full amount of elements are not required to use this formula The accuracy of this form...

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Page 10: ...ade by Electro Industries or its authorized representative Electro Industries will cover reasonable labor costs to repair defective product or product parts for ninety 90 days after installation TWENTY YEAR 20 LIMITED WARRANTY ON BOILER ELEMENTS AND VESSELS Electro Industries Inc warrants that the boiler elements and vessels of its products are free from defects in materials and workmanship throug...

Page 11: ...ill be null and void 4 The purchaser shall have maintained the product in accordance with the manual that accompanies the unit Annually a qualified and licensed contractor must inspect the product to assure it is in proper working condition 5 All related heating components must be maintained in good operating condition 6 All lines must be checked to confirm that all condensation drains properly fr...

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