electrifly PBY CATALINA Instruction Manual Download Page 17

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Note:

 Do not rely upon the adhesive on the back of the lead 

weight to permanently hold it in place. Over time the weight 
could fall off. Use RTV silicone or epoxy to permanently hold 
the weight in place.

 4. 

IMPORTANT:

 If you found it necessary to add any weight, 

recheck the C.G. after the weight has been installed.

Balance the Model Laterally

 1. With the wing level, have an assistant help you lift the 

model by the motor propeller shaft and the bottom of the 
fuse under the TE of the fi n. Do this several times.

 2. If one wing always drops when you lift the model, it means 

that side is heavy. Balance the airplane by adding weight 
to the other wing tip. 

An airplane that has been laterally 

balanced will track better in loops and other maneuvers.

PREFLIGHT

Identify Your  Model

No matter if you fl y at an AMA sanctioned R/C club site or 
if you fl y somewhere on your own, you should always have 
your name, address, telephone number and AMA number 
on or inside your model. It is 

required

 at all AMA R/C club 

fl ying sites and AMA sanctioned fl ying events. Fill out the 
identifi cation tag on the bottom of this page and place it on or 
inside your model.

Charge the Batteries

Follow the battery charging instructions that came with your 
radio control system to charge the batteries. You should 
always charge your transmitter and receiver batteries the night 
before you go fl ying, and at other times as recommended by 
the radio manufacturer.

Balance Propellers

Carefully balance your propeller 
and spare propellers before you 
fl y. An unbalanced prop can 
be the single most signifi cant 
cause of vibration that can 
damage your model. Not only 
will motor mounting screws 
and bolts loosen, possibly with 
disastrous effect, but vibration 
may also damage your radio 
receiver and battery. Vibration 
can also cause your fuel to foam, which will, in turn, cause 
your motor to run hot or quit. 

We use a Top Flite Precision Magnetic Prop Balancer 
(TOPQ5700) in the workshop and keep a Great Planes 
Fingertip Prop Balancer (GPMQ5000) in our fl ight box.

Range Check

Ground check the operational range of your radio before the fi rst 
fl ight of the day. With the transmitter antenna collapsed and the 
receiver and transmitter on, you should be able to walk at least 
100 feet away from the model and still have control. Have an 
assistant stand by your model and, while you work the controls, 
tell you what the control surfaces are doing. Repeat this test 

with the motors running

 at various speeds with an assistant 

holding the model, using hand signals to show you what is 
happening. If the control surfaces do not respond correctly, 

do not fl y!

 Find and correct the problem fi rst. Look for loose 

servo connections or broken wires, corroded wires on old servo 
connectors, poor solder joints in your battery pack or a defective 
cell, or a damaged receiver crystal from a previous crash.

MOTOR SAFETY PRECAUTIONS

Failure to follow these safety precautions may result 
in severe injury to yourself and others.

•  Get help from an experienced pilot when learning to operate 

electric motors. 

•  Use safety glasses when running electric motors.
•  Do not operate the motor in an area of loose gravel or sand; 

the propeller may throw such material in your face or eyes.

•  Keep your face and body as well as all spectators away 

from the plane of rotation of the propeller as you operate 
the motor.

•  Keep these items away from the prop: loose clothing, shirt 

sleeves, ties, scarfs, long hair or loose objects such as 
pencils or screwdrivers that may fall out of shirt or jacket 
pockets into the prop.

Summary of Contents for PBY CATALINA

Page 1: ...n to the place of purchase To make a warranty claim send the defective part or item to Hobby Services at the address below Hobby Services 3002 N Apollo Dr Suite 1 Champaign IL 61822 USA Include a letter stating your name return shipping address as much contact information as possible daytime telephone number fax number e mail address a detailed description of the problem and a photocopy of the pur...

Page 2: ...odel of this famous twin engine airplane For the latest technical updates or manual corrections to the ElectriFly PBY Catalina visit the Great Planes web site at www greatplanes com Open the Airplanes link then select the PBY Catalina ARF If there is new technical information or changes to this model a tech notice box will appear in the upper left corner of the page AMA We urge you to join the AMA...

Page 3: ... as to the performance or safety of your completed model Remember Take your time and follow the instructions to end up with a well built model that is straight and true LITHIUM BATTERY HANDLING USAGE WARNING Read the entire instruction sheet included with the battery Failure to follow all instructions could cause permanent damage to the battery and its surroundings and cause bodily harm ONLY use a...

Page 4: ...ollows The fastest most economical service can be provided by your hobby dealer or mail order company To locate a hobby dealer visit the Great Planes web site at www greatplanes com Choose Where to Buy at the bottom of the menu on the left side of the page Follow the instructions provided on the page to locate a U S Canadian or International dealer Parts may also be ordered directly from Hobby Ser...

Page 5: ...are written in the Kit Contents list Great Planes Product Support 3002 N Apollo Drive Suite 1 Champaign IL 61822 Telephone 217 398 8970 ext 5 Fax 217 398 7721 E mail airsupport greatplanes com KIT CONTENTS 1 Left Wing with Aileron 2 Right Wing with Aileron 3 Wing Joiner 4 Tip Floats 2 5 Nacelles 2 6 Motor Mounts 2 7 Prop and Prop Adapters 2 8 Rudder 9 Stabilizer and Elevators 10 Fuselage 11 Bliste...

Page 6: ...n the LE of the aileron and the wing The gap should be small just enough to see light through or to slip a piece of paper through Be sure the aileron moves freely up and down Once you are satisfied with the positioning of the aileron apply a couple of drops of thin CA to the top and bottom of each hinge Do not use CA accelerator After the CA has fully hardened test the hinges by pulling on the ail...

Page 7: ...d position the servo arm as shown and then center the aileron With a fine tip marker mark the wire where it aligns with the outer hole of the servo arm Make a 90 degree bend on the mark Cut the wire so the wire is 3 8 10mm in length after the bend Insert the wire into the servo arm and lock it in place with a nylon Faslink 6 Locate one of the pre assembled motor mount assemblies Remove any mountin...

Page 8: ...Plug the color coded motor wires into the extensions Slide the heat shrink over the connection making sure the heat shrink covers the brass connectors in a way that will not allow any metal to metal contact Then shrink the tubing Secure the wires to the wood motor mount with a small tie wrap 10 Carefully fit the nacelle over the motor mount It is a tight fit so move slowly and cautiously It will f...

Page 9: ...ge using two 4 40 x 1 1 4 32mm socket head cap screws in the front mounting holes and two 4 40 x 3 4 19mm socket head cap screws in the rear mounting holes When installing the wing be sure all of the wires fit between the mounting screws and fit into the fuselage 2 Locate the horizontal stabilizer two elevator halves and the elevator joiner wire Test fit the joiner wire into the holes and slot in ...

Page 10: ...e the rudder in place onto the fuselage 8 Locate the water rudder and notice the flat spot on the side of the wire The rudder wire will serve as the hinge for the lower half of the rudder Slide the water rudder into the hole in the bottom of the fuselage and into the hole in the bottom of the rudder Using the included allen wrench tighten the set screw located on the lower left side of the rudder ...

Page 11: ...e the last hole in the servo arm with a 57 drill Install an aluminum screw lock connector into the hole and lock it in place with a nylon retainer Install a set screw into the screw lock connector Install the servo into the opening on the right side of the fuselage using the hardware that came with the servo Center the servo and install the servo arm as shown 3 Install one of the 95 x 360mm 14 lon...

Page 12: ...ghten the set screw against the wire 7 Install a screw lock connector into the outer hole of a control horn Slide the screw lock connector onto the pushrod wire Examine this picture taking note of the hinge line of the rudder Then position the control horn so the outer mounting hole is in line with the hinge line Mark the location of the mounting hole Then drill a 1 16 1 6mm hole through each of t...

Page 13: ... 10 Read the instructions that came with your speed control to become familiar with the connections and the motor arming sequence Once you are familiar with the operation of the speed control turn on your transmitter Plug the motor receiver battery into the Y connector from the speed control Follow the sequence for arming the motors from the speed control instructions Slowly advance the throttle a...

Page 14: ...in the control surfaces have remained centered Adjust if necessary You should make any adjustments to the servos and the servo arms now In a future step you will be installing the blisters over the openings in the fuselage making adjustments to the servos difficult 3 Make all of the connections for the ailerons and the motors Then mount the wing to the fuselage Make any adjustment required to the ...

Page 15: ...om the item it holds in place with a hobby knife or hobby putty knife Hold the blisters in place with masking tape until the glue has dried Clean any excess glue from the fuselage with a damp cloth before the glue dries 7 Install the prop adapters and propellers to the motor shaft 8 Cut out and apply decals as shown on the box cover GET THE MODEL READY TO FLY Install and Connect the Motor Battery ...

Page 16: ...oy it for many flights DO NOT OVERLOOK THIS IMPORTANT PROCEDURE A model that is not properly balanced will be unstable and possibly unflyable At this stage the model should be in ready to fly condition with all of the systems in place 1 Use a felt tip pen or 1 8 3mm wide tape to accurately mark the C G on the bottom of the wing near the center pod on both sides of the fuselage The C G is located 2...

Page 17: ...n possibly with disastrous effect but vibration may also damage your radio receiver and battery Vibration can also cause your fuel to foam which will in turn cause your motor to run hot or quit We use a Top Flite Precision Magnetic Prop Balancer TOPQ5700 in the workshop and keep a Great Planes Fingertip Prop Balancer GPMQ5000 in our flight box Range Check Ground check the operational range of your...

Page 18: ... in accordance with the frequency sharing agreement listed in the complete AMA Safety Code 9 Under no circumstances may a pilot or other person touch a powered model in flight nor should any part of the model other than the landing gear intentionally touch the ground except while landing CHECK LIST During the last few moments of preparation your mind may be elsewhere anticipating the excitement of...

Page 19: ...hrottle back once the plane gets to a comfortable altitude While full throttle is usually desirable for takeoff this model flies more smoothly at reduced speeds Take it easy with the PBY Catalina for the first few flights gradually getting acquainted with it as you gain confidence Adjust the trims to maintain straight and level flight After flying around for a while and while still at a safe altit...

Page 20: ...t outputs can charge a one to four cell Lithium Polymer pack It s ideal if you don t have the time for one at a time charging and don t want the expense and hassle of multiple chargers Each output can handle packs from 300 to 3000mAh Set the capacity and PolyCharge4 will automatically set the charge rate to get you started and use light and sound cues to tell you when your pack is done GPMM3015 Li...

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